Disclosure of Invention
In order to overcome the defects in the prior art, one of the purposes of the invention is to provide a handle oiling and disassembling production line which can solve the problem of low automation degree.
One of the purposes of the invention is realized by adopting the following technical scheme:
the utility model provides a handle fat liquoring and dismantles production line, includes fat liquoring structure, dismantles structure, car handle equipment rotating device and anchor clamps, car handle equipment rotating device includes fixing base, middle part rotating motor, revolving stage, slide rail cylinder, servo motor, cooperation head and two at least fixed knot constructs down, middle part rotating motor is fixed in the fixing base down, middle part rotating motor with revolving stage fixed connection drives the revolving stage rotates, slide rail cylinder is fixed in the revolving stage, slide rail cylinder with servo motor fixed connection drives servo motor for the revolving stage removes, servo motor with cooperation head fixed connection drives cooperation head rotates, handle subassembly install in anchor clamps, fat liquoring structure and dismantlement structure distribute in car handle equipment rotating device outside, middle part rotating motor drives the revolving stage rotates and passes through fat liquoring structure with dismantlement structure carries out work.
Further, the clamp comprises two clamping pieces, and the handle assembly is located between the two clamping pieces.
Further, the fixture further comprises a contact supporting rod, a guide column and a connecting plate, wherein the two clamping pieces are fixed on two opposite sides of the connecting plate, the contact supporting rod is fixed on the end part of the connecting plate, the contact supporting rod is positioned between the two clamping pieces, the guide column is fixed in the middle of the connecting plate, the guide column is inserted into the handle assembly, and the handle assembly is fixed between the two clamping pieces.
Further, the clamping piece comprises a U-shaped piece, an elastic piece and a clamping piece, wherein the U-shaped piece is fixed on the connecting plate, two ends of the elastic piece are respectively fixedly connected with the U-shaped piece and the clamping piece, the clamping piece is L-shaped, the clamping piece is inserted into the U-shaped piece, and the clamping piece is abutted to the handle assembly to enable the handle assembly to be fixed on the clamp.
Further, the oiling structure comprises an oiling mechanical arm, an oiling rodless cylinder, a first guiding tank chain, a U-shaped protective sleeve, an oiling sliding rail cylinder, a second guiding tank chain and a positioning sliding rail, wherein the oiling rodless cylinder comprises a piston and a guiding block, the piston is fixedly connected with the oiling mechanical arm and drives the oiling mechanical arm to move, the oiling sliding rail cylinder is fixedly connected with the oiling rodless cylinder and drives the oiling rodless cylinder to move, and the guiding block is slidably mounted on the positioning sliding rail.
Further, two ends of the first guide tank chain are fixedly connected with the frame and the oiling manipulator respectively, the first guide tank chain is partially contained in the U-shaped protective sleeve, and the second guide tank chain is fixedly connected with the oiling rodless cylinder and the frame.
Further, the oiling structure comprises a pulling device, the pulling device comprises a pneumatic parallel clamping jaw, a parallel driving cylinder, a vertical rodless cylinder and an end connecting frame, the vertical rodless cylinder is fixedly connected with the parallel driving cylinder and drives the parallel driving cylinder to move, and the parallel driving cylinder drives the pneumatic parallel clamping jaw to move.
Further, the end connecting frame comprises a first plate, a second plate and a triangular plate, wherein the first plate is fixedly connected with the second plate, the first plate is perpendicular to the second plate, and the triangular plate is located between the first plate and the second plate.
Further, the dismounting structure comprises a rotary clamping jaw cylinder, an upper rodless cylinder, a lower rodless cylinder, a flat sliding rail cylinder, a tank chain, a guide rail and a sliding part, wherein the rotary clamping jaw cylinder comprises two rotary cylinder clamping jaws, the upper rodless cylinder and the lower rodless cylinder are fixedly connected with the rotary clamping jaw cylinder and drive the rotary clamping jaw cylinder to move up and down, the flat sliding rail cylinder drives the upper rodless cylinder and the lower rodless cylinder to move, the sliding part is fixed in the flat sliding rail cylinder, the sliding part is slidably mounted on the guide rail, and two ends of the tank chain are respectively fixedly connected with a rack and the upper rodless cylinder.
Further, the dismounting structure further comprises a dismounting mechanism, the dismounting mechanism comprises two dismounting pneumatic clamping jaws, a dismounting driving cylinder and a dismounting rodless cylinder, the dismounting pneumatic clamping jaws are provided with dismounting grooves, the dismounting driving cylinder is fixedly connected with the two dismounting pneumatic clamping jaws and drives the two dismounting pneumatic clamping jaws to move, and the dismounting rodless cylinder is fixedly connected with the dismounting driving cylinder and drives the dismounting driving cylinder to move up and down.
Compared with the prior art, the invention has the beneficial effects that:
the handle assembly is arranged on the clamp and is fixed, and the first stage is that; in the automobile handle assembling and rotating device, the handle assembly is driven to rotate through the servo motor and moves to the oiling structure position, the oiling mechanical arm is used for oiling the handle assembly, in the using process, the servo motor is fixedly connected with the matching head and drives the matching head to rotate, and therefore the front side and the back side of the handle assembly are adjusted to be processed, and the process is a second stage; when oil coating is completed, the middle rotating motor drives the handle assembly to rotate and move to the position of the disassembly structure, the disassembly driving cylinder drives the two disassembly pneumatic clamping jaws to move firstly, the clamping piece is separated from the handle assembly, the rotary clamping jaw cylinder clamps the handle assembly, and the disassembly of the handle assembly is completed, which is a third stage; the middle part rotates the motor and drives the revolving stage rotates and pass through the fat liquoring structure reaches the dismantlement structure carries out work, handle subassembly dismantles the completion back, carries out along the transfer chain, and degree of automation is high, has solved the problem that handle machining efficiency is low, has improved production efficiency.
The foregoing description is only an overview of the present invention, and is intended to be implemented in accordance with the teachings of the present invention, as well as the preferred embodiments thereof, together with the following detailed description of the invention, given by way of illustration only, together with the accompanying drawings.
Description of the embodiments
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-13, a handle oiling and disassembly line 100 includes a handle assembly fixture 10, an oiling structure 20, a disassembly structure 30, an automobile handle assembly turning device 40, and a clamp 50.
The handle assembly fixing structure 10 comprises two pneumatic clamping jaws 11, a driving cylinder 12, a vertical rodless cylinder 13 and a reinforcing frame 14, wherein the two pneumatic clamping jaws 11 are installed on the driving cylinder 12, the vertical rodless cylinder 13 is fixedly connected with the driving cylinder 12 and drives the driving cylinder 12 to move up and down, the pneumatic clamping jaws 11 are provided with grooves 111, the clamp 50 comprises two clamping pieces 52, a handle assembly 200 is located between the two clamping pieces 52, the clamping pieces 52 comprise clamping pieces 523, the clamping pieces 523 are abutted to the handle assembly 200, the vertical rodless cylinder 13 is controlled to drive the driving cylinder 12 to ascend, the end parts of the clamping pieces 523 are clamped in the grooves 111, the driving cylinder 12 drives the two pneumatic clamping jaws 11 to move, and the clamping pieces 523 are separated from the handle assembly 200, so that the handle assembly 200 is controlled to be fixed and detached, the installation is convenient, and the automation degree is high.
The oiling structure 20 comprises an oiling mechanical arm 21, an oiling rodless cylinder 22, a first guiding tank chain 23, a U-shaped protective sleeve 24, an oiling sliding rail cylinder 25, a second guiding tank chain 26 and a positioning sliding rail 27, wherein the oiling rodless cylinder 22 comprises a piston 221 and a guiding block 222, the piston 221 is fixedly connected with the oiling mechanical arm 21 and drives the oiling mechanical arm 21 to move, the oiling sliding rail cylinder 25 is fixedly connected with the oiling rodless cylinder 22 and drives the oiling rodless cylinder 22 to move, the guiding block 222 is slidably mounted on the positioning sliding rail 27, two ends of the first guiding tank chain 23 are fixedly connected with the frame and the oiling mechanical arm 21 respectively, the first guiding tank chain 23 is partially accommodated in the U-shaped protective sleeve 24, and the second guiding tank chain 26 is fixedly connected with the oiling rodless cylinder 22 and the frame.
The oiling structure 20 further comprises a pulling device 28, the pulling device 28 comprises a pneumatic parallel clamping jaw 281, a parallel driving cylinder 282, a vertical rodless cylinder 283 and an end connecting frame 284, the vertical rodless cylinder 283 is fixedly connected with the parallel driving cylinder 282 and drives the parallel driving cylinder 282 to move, and the parallel driving cylinder 282 drives the pneumatic parallel clamping jaw 281 to move.
The disassembly structure 30 comprises a rotary clamping jaw cylinder 31, an upper rodless cylinder 32, a lower rodless cylinder 33, a flat sliding rail cylinder 33, a tank chain 34, a guide rail 35, a sliding piece 36 and a disassembly and assembly mechanism 37, wherein the rotary clamping jaw cylinder 31 comprises two rotary cylinder clamping jaws 311, the upper rodless cylinder 32 is fixedly connected with the rotary clamping jaw cylinder 31 and drives the rotary clamping jaw cylinder 31 to move up and down, the flat sliding rail cylinder 33 drives the upper rodless cylinder 32 to move, the sliding piece 36 is fixedly arranged on the flat sliding rail cylinder 33, the sliding piece 36 is slidably arranged on the guide rail 35, and two ends of the tank chain 34 are respectively fixedly connected with a frame and the upper rodless cylinder 32; the dismounting mechanism 37 comprises two dismounting pneumatic clamping jaws 371, a dismounting driving cylinder 372 and a dismounting rodless cylinder 373, wherein the dismounting pneumatic clamping jaws 371 are provided with dismounting grooves 3711, the dismounting driving cylinder 372 is fixedly connected with the two dismounting pneumatic clamping jaws 371 and drives the two dismounting pneumatic clamping jaws 371 to move, and the dismounting rodless cylinder 373 is fixedly connected with the dismounting driving cylinder 372 and drives the dismounting driving cylinder 372 to move up and down.
The automobile handle assembling and rotating device 40 comprises a lower fixing seat 41, a middle rotating motor 42, a rotary table 43, a sliding rail cylinder 44, a servo motor 45, a matching head 46 and at least two fixing structures 48, wherein the middle rotating motor 42 is fixed on the lower fixing seat 41, the middle rotating motor 42 is fixedly connected with the rotary table 43 and drives the rotary table 43 to rotate, the sliding rail cylinder 44 is fixed on the rotary table 43, the sliding rail cylinder 44 is fixedly connected with the servo motor 45 and drives the servo motor 45 to move relative to the rotary table 43, the servo motor 45 is fixedly connected with the matching head 46 and drives the matching head 46 to rotate, the handle assembly 200 is mounted on the clamp 50, and the clamp 50 is mounted on the fixing structures 48. The slide rail cylinder 44 drives the matching head 46 to abut against the clamp 50 for fixing, the middle rotating motor 42 drives the handle assembly 200 to rotate, the oiling device and the manipulator work around the turntable 43, the automation degree is improved, the construction period is shortened, and the production efficiency is improved.
Preferably, the end connection bracket 284 includes a first plate 2841, a second plate 2842 and a triangle 2843, the first plate 2841 is fixedly connected with the second plate 2842, the first plate 2841 is perpendicular to the second plate 2842, and the triangle 2843 is located between the first plate 2841 and the second plate 2842, so that the overall strength is improved. In the oiling process, it is required to ensure that the handle assembly 200 is in a fixed state, that is, the handle assembly 200 is fixed relative to the ground, first, the parallel driving cylinder 282 needs to drive the pneumatic parallel clamping jaw 281 to move, the pneumatic parallel clamping jaw 281 is separated from the moving table 484, the vertical rodless cylinder 283 drives the parallel driving cylinder 282 to move downward, so that the pneumatic parallel clamping jaw 281 is separated from the control of the clamp 50, the slide rail cylinder 44 drives the servo motor 45 to move relative to the turntable 43, so that the fitting head 46 is clamped to the clamp 50, specifically, the fixing structure 48 comprises a clamping part 481, a connecting rod 482, a fixing table 483 and a moving table 484, the fixing table 483 is fixed on the turntable 43, the clamping part 481 is provided with a clamping groove 4811, the clamping part is fixedly connected with the connecting rod 482, the connecting rod 482 is inserted into the fixing table 483, and the moving table 484 is fixedly connected with the connecting rod 482, and the fixture 50 is fixed and stable through the fitting head 46, thereby facilitating processing. When the next station needs to be entered after the oiling is completed and the fixed state needs to be released at this time, the parallel driving cylinder 282 drives the pneumatic parallel clamping jaw 281 to move, the pneumatic parallel clamping jaw 281 is abutted against the moving table 484, and the vertical rodless cylinder 283 drives the parallel driving cylinder 282 to move downwards so that the clamp 50 is separated from the clamping piece 481, thereby facilitating the disassembly of the clamp 50 and further improving the degree of automation.
The moving table 484 and the connecting rod 482 are positioned at two opposite sides of the connecting rod 482, the moving table 484 is provided with a moving groove 4841, and the position of the clamping piece 481 is adjusted by pulling the moving table 484 in the moving groove 4841, so that the handle assembly 200 is positioned, and the machining precision is improved.
Preferably, the fixing structure 48 further includes a positioning member 485, the positioning member 485 is fixed on the turntable 43, the positioning member 485 includes a positioning bearing 4851, the positioning bearing 4851 is located in the middle of the positioning member 485, the front end of the fixture 50 is contained in the positioning bearing 4851, the servo motor 45 drives the fitting head 46 to rotate, and the fitting head 46 drives the fixture 50 to rotate, so that the handle assembly 200 is turned over, and the processing is convenient. The seating member 485 is parallel to the fixed stage 483.
Preferably, the fixture 50 includes a contact supporting rod 51, two clamping members 52, a guiding post 53 and a connecting plate 54, the two clamping members 52 are fixed on two opposite sides of the connecting plate 54, the contact supporting rod 51 is fixed on the end of the connecting plate 54, the contact supporting rod 51 is located between the two clamping members 52, the guiding post 53 is fixed on the middle of the connecting plate 54, the guiding post 53 is inserted into the handle assembly 200, the handle assembly 200 is fixed between the two clamping members 52, the clamping members 52 include a U-shaped member 521, an elastic member 522 and a fastening member 523, the U-shaped member 521 is fixed on the connecting plate 54, two ends of the elastic member 522 are respectively fixedly connected with the U-shaped member 521 and the fastening member 523, the fastening member 523 is in an L shape, the fastening member 523 is inserted into the U-shaped member 521, the fastening member 523 is abutted against the handle assembly 200 to fix the handle assembly 200 on the fixture 50, the handle assembly 200 is prevented from being directly contacted with the handle assembly 200, and further damage is prevented from being further facilitated.
Preferably, the abutting rod 51 is accommodated in the positioning bearing 4851, the abutting rod 51 is perpendicular to the positioning member 485, the number of the fixing structures 48 is 4, and the four fixing structures 48 are uniformly distributed on the turntable 43, so that the novel turntable is novel in structure, ingenious in design, strong in applicability and convenient to popularize.
When the handle oiling and disassembling production line 100 operates, the handle assembly 200 is mounted on the clamp 50, the handle assembly 200 is fixed on the handle assembly fixing structure 10, and the abutting rod 51 is accommodated in the positioning bearing 4851, which is the first stage; in the automobile handle assembling and rotating device 40, the handle assembly 200 is driven to rotate by the servo motor 45 and moves to the oiling structure 20, the oiling manipulator 21 performs oiling on the handle assembly 200, and in the use process, the servo motor 45 is fixedly connected with the matching head 46 and drives the matching head 46 to rotate, so that the front side and the back side of the handle assembly 200 are adjusted to be processed, and the second stage is implemented; when the oiling is completed, the handle assembly 200 is driven to rotate by the servo motor 45 and move to the position of the disassembly structure 30, the disassembly driving cylinder 372 drives the two disassembly pneumatic clamping jaws 371 to move first, so that the clamping piece 523 is separated from the handle assembly 200, and the rotary clamping jaw cylinder 31 clamps the handle assembly 200 to complete the disassembly of the handle assembly 200, which is a third stage; the middle part rotates motor 42 and drives revolving stage 43 rotates and pass through handle equipment fixed knot constructs 10 oiling structure 20 reaches dismantle structure 30 works, handle subassembly 200 dismantles the completion back, carries out along the transfer chain, and degree of automation is high, has solved the problem that handle machining efficiency is low, has improved production efficiency.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.