CN109226106B - Split type dust sticking machine - Google Patents
Split type dust sticking machine Download PDFInfo
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- CN109226106B CN109226106B CN201811298436.8A CN201811298436A CN109226106B CN 109226106 B CN109226106 B CN 109226106B CN 201811298436 A CN201811298436 A CN 201811298436A CN 109226106 B CN109226106 B CN 109226106B
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- binding
- roller
- cylinder
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The application discloses a split dust-binding machine, which is characterized in that an upper dust-binding mechanism and a lower dust-binding mechanism are separately arranged, the upper dust-binding mechanism is provided with an integral lifting device which can be used for lifting or descending to adjust the distance between the upper dust-binding roller and the lower dust-binding roller, when a dust product to be bound does not enter a dust-binding station, the upper dust-binding mechanism can be in a lifting state under the adjustment of the integral lifting device, and when the dust product to be bound enters the dust-binding station, the upper dust-binding mechanism can be lowered under the action of the integral lifting device to enable the upper dust-binding roller to be directly positioned on the upper surface of the dust product to be bound, so that the process that the edge of the dust product to be bound is extruded between the upper dust-binding roller and the lower dust-binding roller is omitted, and the problems of clamping plates and folding plates are avoided.
Description
Technical Field
The application belongs to the technical field of circuit board processing equipment, and particularly relates to a split dust sticking machine.
Background
In the processing process of sheet products such as a PCB, a circuit board and the like, a dust sticking machine is required to remove dust from the products; with the development of scientific technology, products such as circuit boards and the like gradually develop in the aspects of precision, fineness and thinness, and the edge deformation and edge warping of the circuit boards are easy to cause in the production and manufacturing process due to the thinning of the products; in automatic production, when the dust-binding machine is used for removing dust from products, because the existing dust-binding machine, the upper dust-binding mechanism and the lower dust-binding mechanism are of an upper and lower integrated structure, the gap between the upper dust-binding roller and the lower dust-binding roller is fixed, so that the problems that the dust-binding roller, a clamping plate, a folded plate and the like cannot be easily generated when a circuit board with deformed edges and tilted edges enters the dust-binding machine
Disclosure of Invention
In order to overcome the defects in the prior art, the application provides a split dust-binding machine, wherein an upper dust-binding mechanism and a lower dust-binding mechanism are of split structures, and an upper dust-binding roller can be lifted, so that a gap is variable, and the problems of clamping plates, folded plates and the like are not easy to generate.
The technical scheme adopted for solving the technical problems is as follows:
a split dust-binding machine comprises a box main body, an upper dust-binding mechanism, a lower dust-binding mechanism, a dust-binding roller driving device and an integral lifting device, wherein the upper dust-binding mechanism, the lower dust-binding mechanism, the dust-binding roller driving device and the integral lifting device are arranged in the box main body; the upper dust-binding mechanism and the lower dust-binding mechanism are oppositely arranged in the up-down direction, the upper dust-binding mechanism is provided with an upper dust-binding roller, the lower dust-binding mechanism is provided with a lower dust-binding roller, and a dust product to be bound passes between the upper dust-binding roller and the lower dust-binding roller and is bound by the upper dust-binding roller and the lower dust-binding roller; the upper dust-binding mechanism is connected with an integral lifting device, and the integral lifting device is used for integrally lifting or descending the upper dust-binding mechanism and adjusting the distance between the upper dust-binding roller and the lower dust-binding roller; the lower dust adhering roller is fixedly arranged relative to the box main body, and is connected with a dust adhering roller driving device.
According to the split type dust adhering machine, the upper dust adhering mechanism and the lower dust adhering mechanism are separately arranged, the integral lifting device is arranged on the upper dust adhering mechanism to lift or lower the distance between the upper dust adhering roller and the lower dust adhering roller, when a dust adhering product does not enter a dust adhering station, the upper dust adhering mechanism can be in a lifting state under the adjustment of the integral lifting device, when the dust adhering product enters the dust adhering station, the upper dust adhering mechanism can descend under the action of the integral lifting device, so that the upper dust adhering roller is directly positioned on the upper surface of the dust adhering product, the process that the edge of the dust adhering product is extruded between the upper dust adhering roller and the lower dust adhering roller is omitted, and the problems of clamping plates and folding plates are avoided.
Preferably, the upper dust-binding mechanism comprises a fixed frame assembly, an upper drawing type sliding rail assembly, an upper dust-binding roller assembly and an upper dust-binding paper tube assembly; the upper dust-binding paper tube assembly is arranged on the upper dust-binding roller assembly; the upper dust adhering roller assembly is fixedly connected to the upper drawing type sliding rail assembly and is connected with the fixing frame assembly in a drawing type manner through the upper drawing type sliding rail assembly, and the fixing frame assembly is connected with the integral lifting device; the integral lifting device is fixed in the box main body; the integral lifting device drives the upper dust-binding mechanism to integrally lift up and down; the upper dust-binding roller assembly and the upper dust-binding paper tube assembly are pulled into the box main body or pulled out of the box main body through the upper pull type sliding rail assembly to replace the upper dust-binding paper tube.
Preferably, the fixing frame assembly comprises a left frame plate, a right frame plate, a front upper paper cylinder and a rear upper paper cylinder, wherein the left frame plate and the right frame plate are arranged at intervals, and the frame plates are used for being connected with the integral lifting device; two ends of the two upper paper cylinder mounting seats are respectively fixed on the two frame plates, and the upper paper cylinder mounting seats are used for mounting an upper paper cylinder lifting cylinder of the upper dust-binding paper cylinder assembly; the inner sides of the two frame plates are connected with an upper drawing type sliding rail component.
Preferably, the upper drawing type sliding rail component comprises two upper linear drawing type sliding rails, two inner side plates and two upper end seat plates which are oppositely arranged left and right, and the outer sides of the two upper linear drawing type sliding rails are respectively and fixedly connected to the fixing frame component; the inner sides of the two upper straight-line drawing type sliding rails are respectively fixedly connected with an inner side plate, and an upper dust-binding paper tube installation space is arranged between the two inner side plates; the two upper end seat plates are positioned at two ends of the upper drawing type sliding rail assembly, and two ends of the upper end seat plates are respectively and fixedly connected to the two inner side plates; the upper dust binding roller assembly and the upper dust binding paper tube assembly are fixedly arranged on the two upper end seat plates and are positioned between the two upper end seat plates; an upper end seat board is connected with an upper drawing board arranged on the side surface of the box main body through a connecting rod; by pulling the handle on the outer side surface of the upper pulling plate, the upper dust-binding roller assembly and the upper dust-binding paper tube assembly can be pulled out or pushed into the box body in a drawer mode.
Preferably, the upper dust binding roller assembly comprises two upper dust binding roller fixing plates, two upper dust binding rollers, a hanging tension spring, a sliding seat frame and a sliding rod frame; the two ends of the upper dust adhering roller are respectively and fixedly arranged on the two upper dust adhering roller fixing plates in an axial line rotating manner; the two upper dust binding windlasses are arranged in parallel; the upper dust-binding paper cylinder of the upper dust-binding paper cylinder assembly is arranged on a vertical plane where a perpendicular bisector of a connecting line between the two upper dust-binding windlasses is located, and is used for simultaneously acting on the two upper dust-binding windlasses; the left side and the right side of each upper dust adhering roller fixing plate are respectively connected with the lower ends of hanging tension springs, the upper ends of the hanging tension springs are connected to the upper drawing type sliding rail assemblies, sliding sleeves are respectively arranged at the two ends of the sliding seat frame, the sliding seat frames are horizontally arranged, the middle ends of the sliding seat frames are fixedly connected with the upper dust adhering roller fixing plates, the sliding sleeves at the two ends of the sliding seat frames are respectively and movably sleeved on the sliding rod frames, and the two sliding rod frames are vertically fixed on the upper drawing type sliding rail assemblies; the two ends of the upper dust-binding paper tube assembly are respectively and fixedly arranged on the upper dust-binding roller fixing plate.
Preferably, the upper dust-binding paper cylinder assembly comprises an upper dust-binding paper cylinder, an upper paper cylinder fixing plate, an upper crossed ball sliding rail and an upper paper cylinder lifting cylinder; the two ends of the central shaft of the upper dust-binding paper cylinder are respectively fixed on an upper paper cylinder fixing plate, and the upper paper cylinder fixing plate is vertically and relatively slidably connected with the upper dust-binding roller assembly through an upper crossed ball sliding rail; the upper paper tube lifting cylinder is fixedly arranged on the fixing frame assembly, and is positioned above the upper paper tube fixing plate and used for propping against the upper paper tube fixing plate to move downwards; a compression spring is arranged below the upper paper tube fixing plate, the lower end of the compression spring is fixed on a spring mounting seat, and the spring mounting seat is fixed on the upper dust adhering roller assembly; when the upper paper cylinder lifting cylinder acts, the upper paper cylinder fixing plate is propped against to move downwards, so that the upper dust-binding paper cylinder moves downwards to be in contact with the upper dust-binding roller of the upper dust-binding roller assembly, and the compression spring is compressed; when the lifting cylinder of the upper paper cylinder stops acting, the compression spring releases elasticity, the upper paper cylinder fixing plate resets, and the upper dust-binding paper cylinder is separated from the upper dust-binding roller.
Preferably, the lower dust adhering mechanism comprises a lower dust adhering roller, a lower dust adhering roller fixing plate, a lower linear drawing type sliding rail, a lower paper cylinder fixing plate, a lower dust adhering paper cylinder, a lower crossed ball sliding rail, a lower end seat plate and a lower paper cylinder lifting cylinder; the two lower dust binding rollers are arranged, and the lower dust binding paper cylinder is correspondingly positioned right below a connecting line between the two lower dust binding rollers; the two ends of the lower dust-binding roller are respectively and rotatably fixed on the lower dust-binding roller fixing plate through bearings; the lower dust adhering roller fixing plate is fixedly arranged on the box main body; one end of the lower dust-binding roller extends out of the lower dust-binding roller fixing plate and is provided with a transmission gear, and the lower dust-binding roller is in gear transmission connection with a driving motor of the dust-binding roller driving device through the transmission gear; the two lower linear drawing type sliding rails are oppositely arranged, and the two lower end seat plates are oppositely arranged between the two lower linear drawing type sliding rails; the lower dust-binding paper cylinder is arranged between the two lower end seat plates; two ends of a central shaft of the lower dust-binding paper cylinder are respectively and fixedly arranged on two lower paper cylinder fixing plates, and the two lower paper cylinder fixing plates are respectively and fixedly arranged on two lower end seat plates in a manner of up-down sliding through a lower crossed ball sliding rail; the lower paper cylinder lifting cylinder is correspondingly positioned below the lower paper cylinder fixing plate and is used for propping against the upper paper cylinder fixing plate to move upwards so that the lower dust-binding paper cylinder is contacted with the two lower dust-binding rollers; one of the lower end seat plates is connected with a lower drawing plate arranged on the side surface of the box main body through a connecting rod; the lower dust-binding paper tube can be pulled out or pushed into the box body in a drawer mode by pulling the lifting handle on the outer side face of the lower pulling plate.
Preferably, a dust-binding bottom plate is arranged in the middle of the box main body, and the dust-binding bottom plate is arranged between the upper dust-binding rumble and the lower dust-binding rumble; the dust-binding bottom plate is provided with lower dust-binding openings which are distributed at intervals, and the lower dust-binding rollers are provided with lower dust-binding rollers which correspond to the lower dust-binding openings one by one; the lower dust-binding roller is used for binding dust to-be-bound dust products positioned above the dust-binding bottom plate from a lower dust-binding opening; the lower end of the upper dust-binding mechanism is provided with a dust-binding upper cover plate, the dust-binding upper cover plate is provided with upper dust-binding openings which are distributed at intervals, the upper dust-binding roller is provided with a plurality of upper dust-binding rollers, and the upper dust-binding rollers are correspondingly positioned in the upper dust-binding openings one by one; and the plate inlet side and the plate outlet side of the dust-binding upper cover plate are tilted upwards.
Preferably, the integral lifting device comprises a guide slide bar, an air cylinder mounting seat, an air cylinder propping seat, a linear bearing and an integral lifting air cylinder; the guide slide bar is fixedly arranged on the box main body, a linear bearing capable of moving up and down is sleeved on the guide slide bar, and the linear bearing is fixedly connected with the dust adhering mechanism; the cylinder supporting seat is fixedly arranged on the box main body, the cylinder supporting seat is positioned above the cylinder mounting seat, the cylinder supporting seat is fixedly arranged on the upper dust adhering mechanism, and the upper dust adhering mechanism is arranged below the cylinder mounting seat; one end of the integral lifting cylinder is fixed with the cylinder mounting seat, and the other end of the integral lifting cylinder is fixed on the cylinder propping seat to drive the cylinder propping seat to move up and down; the integral lifting device is also provided with an auxiliary tension spring, the upper end of the auxiliary tension spring is connected to the box main body, and the lower end of the auxiliary tension spring is connected to the upper dust adhering mechanism; the lower end of the linear bearing is fixed at one end of the bearing seat, and the other end of the bearing seat is fixedly connected with the upper dust adhering mechanism through a screw; and a buffer sleeve is further arranged on the guide sliding rod.
Preferably, an optical fiber sensor is arranged at the plate inlet of the box main body; a grating encoder is arranged on a driving shaft of the dust adhering roller driving device; the optical fiber sensor and the grating encoder cooperate to measure the moving distance of the dust-sticking product in the box main body in real time.
The beneficial effects of the application are as follows: according to the split dust-binding machine, the upper dust-binding mechanism and the lower dust-binding mechanism are separately arranged, the upper dust-binding mechanism is provided with the integral lifting device and can be lifted or lowered to adjust the distance between the upper dust-binding roller and the lower dust-binding roller, when a dust product to be bound does not enter a dust-binding station, the upper dust-binding mechanism can be lifted under the adjustment of the integral lifting device, and when the dust product to be bound enters the dust-binding station, the upper dust-binding mechanism can be lowered under the action of the integral lifting device to enable the upper dust-binding roller to be directly positioned on the upper surface of the dust product to be bound, so that the process that the edge of the dust product to be bound is extruded between the upper dust-binding roller and the lower dust-binding roller is omitted, and the problems of clamping plates and folding plates are avoided.
Drawings
The application will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of an appearance structure of a split dust-binding machine according to an embodiment of the present application;
FIG. 2 is a schematic view of a connection structure of an integral lifting device according to an embodiment of the present application;
FIG. 3 is a schematic perspective view illustrating a side view of an internal structure of a split dust-binding machine according to an embodiment of the present application;
FIG. 4 is a schematic view showing a connection structure of a dust-binding rumble driving device according to an embodiment of the present application;
FIG. 5 is a schematic diagram of a front axle measurement structure of the dust-binding mechanism according to an embodiment of the present application;
FIG. 6 is a schematic diagram of a rear axle construction of the dust-binding mechanism according to an embodiment of the present application;
FIG. 7 is a schematic rear view of a dust-binding mechanism according to an embodiment of the present application;
FIG. 8 is a schematic bottom view of a dust-binding mechanism according to an embodiment of the present application;
fig. 9 is a schematic view of an installation structure of a lower dust-binding paper tube according to an embodiment of the present application.
Detailed Description
The application will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the application and therefore show only the structures which are relevant to the application.
The split dust-binding machine of the present application will be described in detail with reference to various embodiments by referring to fig. 1 to 9:
the split dust-binding machine as shown in figures 1-4 comprises a box main body 1, an upper dust-binding mechanism 2, a lower dust-binding mechanism 3, a dust-binding roller driving device 4 and an integral lifting device 5 which are arranged in the box main body 1; the upper dust-binding mechanism 2 and the lower dust-binding mechanism 3 are oppositely arranged in the up-down direction, the upper dust-binding mechanism 2 is provided with an upper dust-binding roller 201, the lower dust-binding mechanism 3 is provided with a lower dust-binding roller 301, and a dust product 10 to be bound passes between the upper dust-binding roller 201 and the lower dust-binding roller 301 and is bound by the upper dust-binding roller 201 and the lower dust-binding roller 301; the upper dust-binding mechanism 2 is connected with an integral lifting device 5, and the integral lifting device 5 is used for integrally lifting or descending the upper dust-binding mechanism 2 and adjusting the distance between the upper dust-binding roller 201 and the lower dust-binding roller 301; the lower dust adhering roller 301 is fixedly arranged relative to the box main body 1, and the lower dust adhering roller 301 is connected with a dust adhering roller driving device 4.
In this embodiment, one side of the box body 1 is provided with a plate feeding and conveying device 11, and the other side is provided with a plate discharging and conveying device 12; in some embodiments, the plate feeding conveying device 11 and the plate discharging conveying device 12 are not required to be arranged, and the plates can be manually placed; the structures of the plate feeding conveyor 11 and the plate discharging conveyor 12 described in fig. 1 are also not exclusive, and are not limited to those shown in fig. 1.
The dust-sticking product in the application can be various PCB boards, circuit boards, flaky products requiring dust sticking and the like.
According to the split type dust-binding machine in the technical scheme, the upper dust-binding mechanism 2 and the lower dust-binding mechanism 3 are separately arranged, the upper dust-binding mechanism 2 is provided with the integral lifting device 5, the distance between the upper dust-binding roller 201 and the lower dust-binding roller 301 can be adjusted in a lifting mode by the aid of the integral lifting device 5 when the dust-binding product 10 does not enter the dust-binding station, the upper dust-binding mechanism 2 can be lowered under the action of the integral lifting device 5 when the dust-binding product 10 enters the dust-binding station, the upper dust-binding roller 201 is directly located on the upper surface of the dust-binding product 10, the process that the edge of the dust-binding product 10 is extruded into the space between the upper dust-binding roller 201 and the lower dust-binding roller 301 is omitted, and the problems of clamping plates and folding plates cannot be caused.
Referring to fig. 2-7, in this embodiment, the upper dust-binding mechanism 2 includes a fixing frame assembly 21, an upper drawing slide rail assembly 22, an upper dust-binding roller assembly 20 (shown in fig. 6), and an upper dust-binding paper tube assembly 23; the upper dust-binding paper cylinder assembly 23 is arranged on the upper dust-binding roller assembly 20; the upper dust adhering roller assembly 20 is fixedly connected to the upper drawing type sliding rail assembly 22 and is connected with the fixing frame assembly 21 in a drawing type manner through the upper drawing type sliding rail assembly 22, and the fixing frame assembly 21 is connected with the integral lifting device 5; the integral lifting device 5 is fixed in the box main body 1; the integral lifting device 5 drives the upper dust-binding mechanism 2 to lift up and down integrally; the upper dust-binding roller assembly 20 and the upper dust-binding paper cylinder assembly 23 are pulled into the box main body 1 or pulled out of the box main body 1 through the upper pull-out type sliding rail assembly 22 to replace the upper dust-binding paper cylinder 231. The present application is not limited thereto, and in some embodiments, the upper dust-binding roller assembly 20 may not be configured in a pull manner, and the upper dust-binding paper tube assembly 23 may be configured in a pull manner alone; or the upper dust-binding roller assembly 20 and the upper dust-binding paper cylinder assembly 23 are both in a drawing type, but the whole is not convenient when the upper dust-binding paper cylinder 231 is replaced.
Referring to fig. 5, in the present embodiment, the fixing frame assembly 21 includes two opposite frame plates 211, two upper paper cylinder mounting bases 212, and a frame plate 211 for connecting with the integral lifting device 5; two ends of the two upper paper cylinder mounting seats 212 are respectively fixed on the two frame plates 211, and the upper paper cylinder mounting seats 212 are used for mounting an upper paper cylinder lifting cylinder 234 of the upper dust-binding paper cylinder assembly 23; an upper drawer slide 22 is attached to the inside of the two shelves 211. The fixing frame assembly 21 is connected with the integral lifting device 5, the drawing type sliding rail assembly 22 is connected to the fixing frame assembly 21, and the inner side of the drawing type sliding rail assembly 22 is connected with the upper dust binding rumble paper piece 20 and the upper dust binding paper tube assembly 23; therefore, when the integral lifting device 5 drives the fixing frame assembly 21 to ascend or descend, the integral dust-binding mechanism 2 can be driven to move up and down.
Referring to fig. 6, in the present embodiment, the upper sliding rail assembly 22 includes two upper linear sliding rails 221, two inner side plates 222, and two upper end seat plates 223, which are disposed opposite to each other, and the outer sides of the two upper linear sliding rails 221 are fixedly connected to the fixing frame assembly 21 respectively; the inner sides of the two upper straight drawing type sliding rails 221 are respectively fixedly connected with an inner side plate 222, and an upper dust-binding paper tube installation space is arranged between the two inner side plates 222; the two upper end seat plates 223 are positioned at two ends of the upper drawing type sliding rail assembly 22, and two ends of the upper end seat plates 223 are fixedly connected to the two inner side plates 222 respectively; the upper dust binding roller assembly 20 and the upper dust binding paper tube assembly 23 are fixedly arranged on the two upper end seat plates 223 and are positioned between the two upper end seat plates 223; an upper end seat plate 223 is connected to the upper drawer plate 13 provided on the side of the box main body 1 through a connecting rod; it is possible to draw out or push the upper dust-binding roller assembly 20 and the upper dust-binding paper tube assembly 23 into the box body 1 by pulling the handle on the outer side of the upper drawing plate 13.
Referring to fig. 6 and 7, in the present embodiment, the upper dust-binding reel assembly 20 includes two upper dust-binding reel fixing plates 202, two upper dust-binding reels 201, a suspension tension spring 203, a slider frame 204, and a slider frame 205; two ends of the upper dust-binding rumble 201 are respectively and fixedly arranged on the two upper dust-binding rumble fixing plates 202 in an axial line rotation manner; the two upper dust binding windlasses 201 are arranged in parallel; the upper dust-binding paper tube 231 of the upper dust-binding paper tube assembly 23 is arranged on a vertical plane where a perpendicular bisector of a connecting line between the two upper dust-binding windlasses 201 is located, so that the upper dust-binding paper tube 231 can act on the two upper dust-binding windlasses 201 at the same time; the left and right sides of each upper dust-binding roller fixing plate 202 are connected with the lower ends of hanging tension springs 203, the upper ends of the hanging tension springs 203 are connected to the upper drawing type sliding rail assemblies 22, and in the embodiment, the upper ends of the hanging tension springs 203 are connected to an upper end seat plate 223; the sliding sleeves are respectively arranged at two ends of the sliding seat frame 204, the sliding seat frame 204 is transversely arranged, the middle end of the sliding seat frame 204 is fixedly connected with the upper dust adhering roller fixing plate 202, the sliding sleeves at two ends of the sliding seat frame 204 are respectively and movably sleeved on the sliding rod frames 205, and the two sliding rod frames 205 are vertically fixed on the upper drawing type sliding rail assembly 22 (in the embodiment, the sliding rod frames 205 are fixed on the upper end seat plate 223 of the upper drawing type sliding rail assembly 22); both ends of the upper dust-binding paper tube assembly 23 are fixedly mounted on the upper dust-binding roller fixing plate 202, respectively (specifically, in this embodiment, on the upper dust-binding roller fixing plate 202).
In this embodiment, the upper dust-binding paper cylinder assembly 23 includes an upper dust-binding paper cylinder 231, an upper paper cylinder fixing plate 232, an upper cross ball sliding rail 233, and an upper paper cylinder lifting cylinder 234; both ends of the central shaft of the upper dust-binding paper tube 231 are respectively fixed on an upper paper tube fixing plate 232, and the upper paper tube fixing plate 232 is vertically and relatively slidably connected with the upper dust-binding roller assembly 20 through an upper crossed ball sliding rail 233 (in the embodiment, the crossed ball sliding rail 233 is arranged on the upper dust-binding roller fixing plate 202); in this embodiment, the middle of the upper end seat plate 223 is a hollow structure, so that the central shaft of the upper dust-binding paper tube can pass through the hollow structure to be connected with the upper dust-binding roller fixing plate 202; meanwhile, the up-and-down lifting displacement is not influenced; of course, in other embodiments, the hollow structure of the upper end seat plate 223 may not be used; the two ends of the central axis of the upper dust-binding paper tube 231 may be bent, and the upper end seat plate 223 may be connected to the upper dust-binding roller fixing plate 202 from above, but the space utilization may be greatly reduced, and the overall volume may be increased. Meanwhile, in this embodiment, the upper paper tube fixing plate 232 is disposed on the outer side of the upper dust-binding reel fixing plate 202, and in some embodiments, the upper paper tube fixing plate 232 may be disposed on the inner side of the upper dust-binding reel fixing plate 202.
In this embodiment, the upper paper cylinder lifting cylinder 234 is fixedly disposed on the fixing frame assembly 21, and the upper paper cylinder lifting cylinder 234 is located above the upper paper cylinder fixing plate 232 and is used for abutting against the upper paper cylinder fixing plate 232 to move downward; a compression spring is arranged below the upper paper tube fixing plate 232, the lower end of the compression spring is fixed on a spring mounting seat 235, the spring mounting seat 235 is fixed on the upper dust-binding roller assembly 20 (in particular, in the embodiment, the spring mounting seat 235 is fixed on the upper dust-binding roller fixing plate 202); when the upper paper cylinder lifting cylinder 234 acts, the upper paper cylinder fixing plate 232 is propped against to move downwards, so that the upper dust-binding paper cylinder 231 moves downwards to be contacted with the upper dust-binding roller 201 of the upper dust-binding roller assembly 20, and the compression spring is compressed; when the upper paper cylinder lifting cylinder 234 stops, the compression spring releases the elastic force, the upper paper cylinder fixing plate 232 is reset, and the upper dust-binding paper cylinder 231 is separated from the upper dust-binding roller 201.
Referring to fig. 4 and 9, in the present embodiment, the lower dust-binding mechanism 3 includes a lower dust-binding roller 301, a lower dust-binding roller fixing plate 302, a lower linear drawing type slide rail 303, a lower paper cylinder fixing plate 304, a lower dust-binding paper cylinder 305, a lower cross ball slide rail 307, a lower end seat plate 308, and a lower paper cylinder lifting cylinder 309; the two lower dust-binding windlasses 301 are arranged, and the lower dust-binding paper tube 305 is correspondingly positioned under a connecting line between the two lower dust-binding windlasses 301; the two ends of the lower dust-binding roller 301 are respectively and rotatably fixed on the lower dust-binding roller fixing plate 302 through bearings; the lower dust-binding roller fixing plate 302 is fixedly arranged on the box main body 1; one end of the lower dust-binding roller 301 extends out of the lower dust-binding roller fixing plate 302 and is provided with a transmission gear, and the lower dust-binding roller 301 is in gear transmission connection with the driving motor 41 of the dust-binding roller driving device 4 through the transmission gear; the two lower linear drawing type sliding rails 303 are oppositely arranged, and the two lower end seat plates 308 are oppositely arranged between the two lower linear drawing type sliding rails 303; the lower dust-binding paper cylinder 305 is arranged between two lower end seat plates 308; two ends of a central shaft of the lower dust-binding paper cylinder 305 are respectively and fixedly arranged on two lower paper cylinder fixing plates 304, and the two lower paper cylinder fixing plates 304 are respectively and fixedly arranged on two lower end seat plates 308 in an up-and-down sliding manner through a lower crossed ball sliding rail 307; the lower paper cylinder lifting cylinder 309 is correspondingly located below the lower paper cylinder fixing plate 304, and is configured to move upwards against the lower paper cylinder fixing plate 304, so that the lower dust-binding paper cylinder 305 contacts with the two lower dust-binding rollers 301; one of the lower end seat plates 308 is connected to the lower drawer plate 14 provided on the side of the box main body 1 by a connecting rod; by pulling the handle on the outer side of the lower drawer plate 14, it is possible to drawer out or push the lower dust-binding paper tube 305 into the box body 1.
In some embodiments, referring to fig. 2 and 4, a dust-binding bottom plate 15 is disposed in the middle of the box body 1, and the dust-binding bottom plate 15 is disposed between the upper dust-binding roller 201 and the lower dust-binding roller 301; the dust-binding bottom plate 15 is provided with lower dust-binding openings which are distributed at intervals, and the lower dust-binding rollers 301 are provided with lower dust-binding rollers 3011 which are in one-to-one correspondence with the lower dust-binding openings; the lower dust-binding roller 3011 carries out dust binding on the dust-binding product 10 to be bound positioned above the dust-binding bottom plate 15 from a lower dust-binding opening; referring to fig. 6, 7 and 8, a dust-binding upper cover plate 28 is disposed at the lower end of the upper dust-binding mechanism 2, upper dust-binding openings are disposed on the dust-binding upper cover plate 28 and are distributed at intervals, the upper dust-binding roller 201 is provided with a plurality of upper dust-binding rollers 2011, and the upper dust-binding rollers 2011 are correspondingly disposed in the upper dust-binding openings one by one; both the plate inlet side and the plate outlet side of the dust-binding upper cover plate 28 are tilted upwards. The dust-binding bottom plate 15, the dust-binding upper cover plate 28, the spaced lower dust-binding openings, the spaced upper dust-binding openings, the upper dust-binding rollers 2011 and the lower dust-binding rollers 3011 are arranged, and the plate inlet side and the plate outlet side of the dust-binding upper cover plate 28 are tilted upwards; these arrangements all have the effect of reducing the number of cards and flaps.
Referring to fig. 2, in this embodiment, the integral lifting device 5 includes a guide slide rod 51, a cylinder mounting seat 52, a cylinder supporting seat 53, a linear bearing 54, and an integral lifting cylinder 55; the guide slide bar 51 is fixedly arranged on the box main body 1, a linear bearing 54 capable of moving up and down is sleeved on the guide slide bar 551, and the linear bearing 54 is fixedly connected with the dust adhering mechanism 2; the cylinder mounting seat 52 is fixedly arranged on the box main body 1, the cylinder supporting seat 53 is positioned above the cylinder mounting seat 52, the cylinder supporting seat 53 is fixedly arranged on the upper dust adhering mechanism 2 (in the embodiment, the cylinder supporting seat 53 is specifically arranged and fixed on the frame plate 211), and the upper dust adhering mechanism 2 is arranged below the cylinder mounting seat 52; one end of the integral lifting cylinder 55 is fixed with the cylinder mounting seat 52, and the other end of the integral lifting cylinder is fixed on the cylinder supporting seat 53, so as to drive the cylinder supporting seat 53 to move up and down; the integral lifting device 5 is also provided with an auxiliary tension spring 56, the upper end of the auxiliary tension spring 56 is connected to the box main body 1, and the lower end of the auxiliary tension spring 56 is connected to the upper dust adhering mechanism 2; in some embodiments, the dust-binding mechanism 2 is lighter, or the lifting force of the integral lifting cylinder 55 is large enough, the auxiliary tension spring 56 is not needed; the lower end of the linear bearing 54 is fixed at one end of a bearing seat, and the other end of the bearing seat is fixedly connected with the upper dust adhering mechanism 2 through a screw; a buffer sleeve is further arranged on the guide sliding rod 51. The buffer sleeve can be a PU buffer sleeve and has the function of anti-impact.
In this embodiment, referring to fig. 1, an optical fiber sensor 16 is disposed at the inlet of the box body 1; referring to fig. 4, a grating encoder 42 is provided on the driving shaft of the dust-binding reel driving device 4; the optical fiber sensor 16 and the grating encoder 42 cooperate to measure the moving distance of the dust product 10 in the box main body 1 in real time. Of course, in some embodiments, the real-time ranging may be performed in other ways; so that the control system can automatically control the whole lifting cylinder 55, the upper paper cylinder lifting cylinder 234 and the lower paper cylinder lifting cylinder 309 of the whole lifting device 5; the purpose of automatic dust adhesion is achieved.
With the above-described preferred embodiments according to the present application as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present application. The technical scope of the present application is not limited to the description, but must be determined according to the scope of claims.
Claims (7)
1. A split dust sticking machine is characterized in that: comprises a box main body, an upper dust-binding mechanism, a lower dust-binding mechanism, a dust-binding roller driving device and an integral lifting device which are arranged in the box main body; the upper dust-binding mechanism and the lower dust-binding mechanism are oppositely arranged in the up-down direction, the upper dust-binding mechanism is provided with an upper dust-binding roller, the lower dust-binding mechanism is provided with a lower dust-binding roller, and a dust product to be bound passes between the upper dust-binding roller and the lower dust-binding roller and is bound by the upper dust-binding roller and the lower dust-binding roller; the upper dust-binding mechanism is connected with an integral lifting device, and the integral lifting device is used for integrally lifting or descending the upper dust-binding mechanism and adjusting the distance between the upper dust-binding roller and the lower dust-binding roller; the lower dust adhering roller is fixedly arranged relative to the box main body, the lower dust adhering roller is connected with a dust adhering roller driving device,
the upper dust-binding mechanism comprises a fixed frame assembly, an upper drawing type sliding rail assembly, an upper dust-binding roller assembly and an upper dust-binding paper tube assembly; the upper dust-binding paper tube assembly is arranged on the upper dust-binding roller assembly; the upper dust adhering roller assembly is fixedly connected to the upper drawing type sliding rail assembly and is connected with the fixing frame assembly in a drawing type manner through the upper drawing type sliding rail assembly, and the fixing frame assembly is connected with the integral lifting device; the integral lifting device is fixed in the box main body; the integral lifting device drives the upper dust-binding mechanism to integrally lift up and down; the upper dust-binding roller assembly and the upper dust-binding paper tube assembly are pulled into the box main body or pulled out of the box main body through the upper pull type sliding rail assembly to replace the upper dust-binding paper tube,
the fixing frame assembly comprises a left frame plate, a right frame plate, a front paper cylinder installation seat and a rear paper cylinder installation seat which are oppositely arranged at intervals, and the frame plate is used for being connected with the integral lifting device; two ends of the two upper paper cylinder mounting seats are respectively fixed on the two frame plates, and the upper paper cylinder mounting seats are used for mounting an upper paper cylinder lifting cylinder of the upper dust-binding paper cylinder assembly; the inner sides of the two frame plates are connected with an upper drawing type sliding rail component,
the upper dust-binding roller assembly comprises two upper dust-binding roller fixing plates, two upper dust-binding rollers, a hanging tension spring, a sliding seat frame and a sliding rod frame; the two ends of the upper dust-binding roller are respectively rotatably arranged on the two upper dust-binding roller fixing plates; the two upper dust binding windlasses are arranged in parallel; the upper dust-binding paper cylinder of the upper dust-binding paper cylinder assembly is arranged on a vertical plane where a perpendicular bisector of a connecting line between the two upper dust-binding windlasses is located and is used for simultaneously acting on the two upper dust-binding windlasses; the left side and the right side of each upper dust adhering roller fixing plate are respectively connected with the lower ends of hanging tension springs, the upper ends of the hanging tension springs are connected to the upper drawing type sliding rail assemblies, sliding sleeves are respectively arranged at the two ends of the sliding seat frame, the sliding seat frames are horizontally arranged, the middle ends of the sliding seat frames are fixedly connected with the upper dust adhering roller fixing plates, the sliding sleeves at the two ends of the sliding seat frames are respectively and movably sleeved on the sliding rod frames, and the two sliding rod frames are vertically fixed on the upper drawing type sliding rail assemblies; the two ends of the upper dust-binding paper tube assembly are respectively and fixedly arranged on the upper dust-binding roller fixing plate.
2. A split dust collector as set forth in claim 1, wherein: the upper drawing type sliding rail assembly comprises two upper linear drawing type sliding rails, two inner side plates and two upper end seat plates which are oppositely arranged left and right, and the outer sides of the two upper linear drawing type sliding rails are fixedly connected to the fixing frame assembly respectively; the inner sides of the two upper straight-line drawing type sliding rails are respectively fixedly connected with an inner side plate, and an upper dust-binding paper tube installation space is arranged between the two inner side plates; the two upper end seat plates are positioned at two ends of the upper drawing type sliding rail assembly, and two ends of the upper end seat plates are respectively and fixedly connected to the two inner side plates; the upper dust binding roller assembly and the upper dust binding paper tube assembly are fixedly arranged on the two upper end seat plates and are positioned between the two upper end seat plates; an upper end seat board is connected with an upper drawing board arranged on the side surface of the box main body through a connecting rod; the upper dust adhering roller assembly and the upper dust adhering paper tube assembly are pulled out or pushed into the box body in a drawer mode by pulling a handle on the outer side face of the upper pulling plate.
3. A split dust collector as set forth in claim 1, wherein: the upper dust-binding paper cylinder assembly comprises an upper dust-binding paper cylinder, an upper paper cylinder fixing plate, an upper crossed ball sliding rail and an upper paper cylinder lifting cylinder; the two ends of the central shaft of the upper dust-binding paper cylinder are respectively fixed on an upper paper cylinder fixing plate, and the upper paper cylinder fixing plate is vertically and relatively slidably connected with the upper dust-binding roller assembly through an upper crossed ball sliding rail; the upper paper tube lifting cylinder is fixedly arranged on the fixing frame assembly, and is positioned above the upper paper tube fixing plate and used for propping against the upper paper tube fixing plate to move downwards; a compression spring is arranged below the upper paper tube fixing plate, the lower end of the compression spring is fixed on a spring mounting seat, and the spring mounting seat is fixed on the upper dust adhering roller assembly; when the upper paper cylinder lifting cylinder acts, the upper paper cylinder fixing plate is propped against to move downwards, so that the upper dust-binding paper cylinder moves downwards to be in contact with the upper dust-binding roller of the upper dust-binding roller assembly, and the compression spring is compressed; when the lifting cylinder of the upper paper cylinder stops acting, the compression spring releases elasticity, the upper paper cylinder fixing plate resets, and the upper dust-binding paper cylinder is separated from the upper dust-binding roller.
4. The split dust collector of claim 1, wherein: the lower dust adhering mechanism comprises a lower dust adhering roller, a lower dust adhering roller fixing plate, a lower straight drawing type sliding rail, a lower paper tube fixing plate, a lower dust adhering paper tube, a lower crossed ball sliding rail, a lower end seat plate and a lower paper tube lifting cylinder; the two lower dust binding rollers are arranged, and the lower dust binding paper cylinder is correspondingly positioned right below a connecting line between the two lower dust binding rollers; the two ends of the lower dust-binding roller are respectively rotatably arranged on the lower dust-binding roller fixing plate through bearings; the lower dust adhering roller fixing plate is fixedly arranged on the box main body; one end of the lower dust-binding roller extends out of the lower dust-binding roller fixing plate and is provided with a transmission gear, and the lower dust-binding roller is in gear transmission connection with a driving motor of the dust-binding roller driving device through the transmission gear; the two lower linear drawing type sliding rails are oppositely arranged, and the two lower end seat plates are oppositely arranged between the two lower linear drawing type sliding rails; the lower dust-binding paper cylinder is arranged between the two lower end seat plates; two ends of a central shaft of the lower dust-binding paper cylinder are respectively and fixedly arranged on two lower paper cylinder fixing plates, and the two lower paper cylinder fixing plates are respectively arranged on two lower end seat plates in an up-and-down sliding way through a lower crossed ball sliding rail; the lower paper cylinder lifting cylinder is correspondingly positioned below the lower paper cylinder fixing plate and is used for propping against the upper paper cylinder fixing plate to move upwards so that the lower dust-binding paper cylinder is contacted with the two lower dust-binding rollers; one of the lower end seat plates is connected with a lower drawing plate arranged on the side surface of the box main body through a connecting rod; the lower dust-binding paper tube is pulled out or pushed into the box body by pulling the handle on the outer side surface of the lower pull plate.
5. A split dust collector as claimed in any one of claims 1 to 4, wherein: the middle part of the box main body is provided with a dust-binding bottom plate, and the dust-binding bottom plate is arranged between the upper dust-binding rumble and the lower dust-binding rumble; the dust-binding bottom plate is provided with lower dust-binding openings which are distributed at intervals, and the lower dust-binding rollers are provided with lower dust-binding rollers which correspond to the lower dust-binding openings one by one; the lower dust-binding roller is used for binding dust to-be-bound dust products positioned above the dust-binding bottom plate from a lower dust-binding opening; the lower end of the upper dust-binding mechanism is provided with a dust-binding upper cover plate, the dust-binding upper cover plate is provided with upper dust-binding openings which are distributed at intervals, the upper dust-binding roller is provided with a plurality of upper dust-binding rollers, and the upper dust-binding rollers are correspondingly positioned in the upper dust-binding openings one by one; and the plate inlet side and the plate outlet side of the dust-binding upper cover plate are tilted upwards.
6. A split dust collector as claimed in any one of claims 1 to 4, wherein: the integral lifting device comprises a guide slide bar, an air cylinder mounting seat, an air cylinder propping seat, a linear bearing and an integral lifting air cylinder; the guide slide bar is fixedly arranged on the box main body, a linear bearing capable of moving up and down is sleeved on the guide slide bar, and the linear bearing is fixedly connected with the dust adhering mechanism; the cylinder supporting seat is fixedly arranged on the box main body, the cylinder supporting seat is positioned above the cylinder mounting seat, the cylinder supporting seat is fixedly arranged on the upper dust adhering mechanism, and the upper dust adhering mechanism is arranged below the cylinder mounting seat; one end of the integral lifting cylinder is fixed with the cylinder mounting seat, and the other end of the integral lifting cylinder is fixed on the cylinder propping seat to drive the cylinder propping seat to move up and down; the integral lifting device is also provided with an auxiliary tension spring, the upper end of the auxiliary tension spring is connected to the box main body, and the lower end of the auxiliary tension spring is connected to the upper dust adhering mechanism; the lower end of the linear bearing is fixed at one end of the bearing seat, and the other end of the bearing seat is fixedly connected with the upper dust adhering mechanism through a screw; and a buffer sleeve is further arranged on the guide sliding rod.
7. A split dust collector as claimed in any one of claims 1 to 4, wherein: an optical fiber sensor is arranged at the plate inlet of the box main body; a grating encoder is arranged on a driving shaft of the dust adhering roller driving device; the optical fiber sensor and the grating encoder cooperate to measure the moving distance of the dust-sticking product in the box main body in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298436.8A CN109226106B (en) | 2018-11-01 | 2018-11-01 | Split type dust sticking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298436.8A CN109226106B (en) | 2018-11-01 | 2018-11-01 | Split type dust sticking machine |
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| CN109226106A CN109226106A (en) | 2019-01-18 |
| CN109226106B true CN109226106B (en) | 2023-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811298436.8A Active CN109226106B (en) | 2018-11-01 | 2018-11-01 | Split type dust sticking machine |
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| CN114789170A (en) * | 2022-04-25 | 2022-07-26 | 广东杰信半导体材料股份有限公司 | Feeding and dust adhering equipment |
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| CN209334366U (en) * | 2018-11-01 | 2019-09-03 | 广州市泰立机电设备有限公司 | A kind of split type dust-binding machine |
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| JP2008289961A (en) * | 2007-05-22 | 2008-12-04 | Reyoon Kogyo:Kk | Dust remover |
| JP2010137167A (en) * | 2008-12-11 | 2010-06-24 | Rayon Industrial Co Ltd | Dust remover, and roller unit |
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