CN109219519A - The manufacturing method and Photocurable resin composition of laminated body - Google Patents

The manufacturing method and Photocurable resin composition of laminated body Download PDF

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Publication number
CN109219519A
CN109219519A CN201780033877.2A CN201780033877A CN109219519A CN 109219519 A CN109219519 A CN 109219519A CN 201780033877 A CN201780033877 A CN 201780033877A CN 109219519 A CN109219519 A CN 109219519A
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resin composition
photocurable resin
methyl
heating
component
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CN109219519B (en
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中村司
�原大辅
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Dexerials Corp
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Dexerials Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements

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  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

The present invention provides the manufacturing method and Photocurable resin composition that the mutual adaptation of the component with photopermeability can be made to become good laminated body.Process (A) of this manufacturing method with the surface that Photocurable resin composition (6) is coated on to the first component with photopermeability;The process (B) that resin layer (11) are not fully cured is formed to Photocurable resin composition (6) irradiation light being coated with;Make the process (C) that the dry tack free of resin layer (11) is not fully cured;By first component and second component with photopermeability via the process (D) that resin layer (11) fitting is not fully cured;And the process (E) of formal solidification is allowed to resin layer (11) irradiation light is not fully cured.Heating remainder of the Photocurable resin composition (6) after 60 DEG C of heating in 30 minutes is less than 96.0%.

Description

The manufacturing method and Photocurable resin composition of laminated body
Technical field
This technology is related to the manufacturing method and Photocurable resin composition of laminated body.The application was June 8 in 2016 Day is basic CLAIM OF PRIORITY in the Japanese patent application No. Patent 2016-114579 of Japan's application, and by reference to the Shen Please this application is quoted to the application.
Background technique
Conventionally, there is known being bonded the component with photopermeability each other using Photocurable resin composition, pass through light The technology that permeability resin layer is fixed.Liquid is coated on image display member for example, describing in patent document 1 Photocurable resin composition is allowed to not fully cured and is formed and resin layer is not fully cured, be not fully cured on resin layer It is bonded photopermeability component, and the method for carrying out formal solidification.
But for the technology with regard to being recorded in patent document 1, since Photocurable resin composition is to be exposed in atmosphere The state of air solidified, thus there is the tendency for the influence for being susceptible to solidify as caused by oxygen obstruction.Therefore, it has The surface that resin layer is not fully cured is not sufficiently solidified, the situation of remained on surface liquid parts.If residual with such surface The state progress photopermeability component of liquid parts and being bonded for image display member are stayed, then is easy to produce sliding after there is fitting Tendency, it is possible to be unable to get sufficient adaptation.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2013-151151 bulletin
Summary of the invention
Subject to be solved by the invention
This technology is proposed in view of such existing actual conditions, and the component that can make have photopermeability is provided Mutual adaptation becomes the manufacturing method and Photocurable resin composition of good laminated body.
The method to solve the problem
The manufacturing method for the laminated body that this technology is related to is included for Photocurable resin composition to be coated on and be penetrated with light The process (A) on the surface of the first component of property;The Photocurable resin composition irradiation light being coated with is formed completely not solid Change the process (B) of resin layer;Make the process (C) that the dry tack free of resin layer is not fully cured;By first component with have light it is saturating The second component for the property crossed is via the process (D) that resin layer fitting is not fully cured;And to resin layer irradiation light is not fully cured And the process (E) of formal solidification is carried out, heating remainder of the Photocurable resin composition after 60 DEG C of heating in 30 minutes is small In 96.0%.
The Photocurable resin composition that this technology is related to contain 60 DEG C 30 minutes heating after heating remainder be 85.0% monofunctional monomer below, crosslinking agent, Photoepolymerizationinitiater initiater and by least 1 in plasticizer and adhesion imparting agent The softening agent that kind is constituted, and the heating remainder after 60 DEG C of heating in 30 minutes is less than 96.0%.
Invention effect
According to this technology, first component and the adaptation of second component can be made to become good.
Detailed description of the invention
[Fig. 1] Fig. 1 is the sectional view for showing an example of image display device.
[Fig. 2] Fig. 2 is the process for illustrating for Photocurable resin composition to be coated on the surface of photopermeability component An example perspective view.
[Fig. 3] Fig. 3 (A) is the solid for showing an example for the photopermeability component for being coated with Photocurable resin composition Figure, Fig. 3 (B) is the A-A ' sectional view in Fig. 3 (A).
[Fig. 4] Fig. 4 (A) is for illustrating that the Photocurable resin composition to the surface for being coated on photopermeability component shines It penetrates light and forms the perspective view that an example of process of resin layer is not fully cured, Fig. 4 (B) is the A-A ' sectional view in Fig. 4 (A).
[Fig. 5] Fig. 5 (A) is the solid for illustrating to make not to be fully cured an example of the process of the dry tack free of resin layer Figure, Fig. 5 (B) is the A-A ' sectional view in Fig. 5 (A).
[Fig. 6] Fig. 6 (A) is the solid for illustrating to make not to be fully cured an example of the process of the dry tack free of resin layer Figure, Fig. 6 (B) is the A-A ' sectional view in Fig. 6 (A).
[Fig. 7] Fig. 7 be display via be not fully cured resin layer make image display member be bonded with photopermeability component and At laminated body an example sectional view.
[Fig. 8] Fig. 8 be show to resin layer irradiation light is not fully cured and make the process of its formal solidification an example cut Face figure.
[Fig. 9] Fig. 9 (A) is other the solid for illustrating to make not to be fully cured the process of the dry tack free of resin layer Figure, Fig. 9 (B) is the A-A ' sectional view in Fig. 9 (A).
[Figure 10] Figure 10 is the figure of the method for the heating remainder for illustrating to measure monofunctional monomer.
[Figure 11] Figure 11 is the figure of the method for the heating remainder for illustrating to measure Photocurable resin composition.
[Figure 12] Figure 12 (A) is the sectional view for showing the state to Photocurable resin composition irradiation ultraviolet light, Figure 12 It (B) is the sectional view for showing the resin composition layer after ultraviolet light irradiation, Figure 12 (C) is the method for illustrating retentivity test Figure.
Specific embodiment
[manufacturing method of laminated body]
The manufacturing method of laminated body of the present embodiment has following process (A)~(E), and use is at 60 DEG C 30 points Heating Photocurable resin composition of the remainder less than 96% after clock heating.
Process (A): Photocurable resin composition is coated on to the surface of the first component with photopermeability.
Process (B): the Photocurable resin composition irradiation light being coated with is formed and resin layer is not fully cured.
Process (C): make the dry tack free that resin layer is not fully cured.
Process (D): first component is bonded with the second component with photopermeability via resin layer is not fully cured.
Process (E): formal solidification is allowed to resin layer irradiation light is not fully cured.
According to this manufacturing method, by making the dry tack free that resin layer is not fully cured before process (D), so as to Make the liquid parts volatilization that the surface of resin layer is not fully cured.It therefore, can be substantive the surface of resin layer not to be fully cured First component is not bonded by the state of remaining liquid ingredient with second component.Therefore, it can prevent in first component and the second structure Sliding is generated after part fitting, first component and the adaptation of second component can be made to become good.
Heating remainder of the Photocurable resin composition used in this manufacturing method after 60 DEG C of heating in 30 minutes Divide less than 96%, preferably 94.0% hereinafter, more preferably 93.0% or less.In addition, from the close of first component and second component From the perspective of conjunction property, the lower limit value of the heating remainder of Photocurable resin composition is preferably 80.0% or more, more excellent It is selected as 85.0% or more, further preferably 90.0% or more.Here, the heating remainder of Photocurable resin composition is Refer to, is measured using calorimeter measurement device (device name: Q50, TA instrument (TA Instruments) company manufacture) by 10mg light The value that hardening resin composition heats the quality of 30 minutes front and backs and find out at 60 DEG C.
Hereinafter, each process is described in detail referring to attached drawing.In this manufacturing method, such as shown in Figure 1, obtain periphery The photopermeability component 3 (first component) and image display member 2 (second component) that portion forms light shield layer 4 are via solidified resin The image display device 5 (laminated body) that layer 1 is laminated.
Curing resin layer 1 is formed by aftermentioned Photocurable resin composition 6.The refractive index of curing resin layer 1 is excellent Choosing is roughly equal with the refractive index of image display member 2, photopermeability component 3, such as preferably 1.45 or more 1.55 or less.By This, can be improved brightness, the contrast of the image light from image display member 2, visuality made to become good.In addition, solidification The transmitance of resin layer 1 is preferably greater than 90%.Thereby, it is possible to make the visuality for the image for being formed in image display member 2 more Well.The thickness of curing resin layer 1 is for example preferably 50~200 μm.
Image display member 2 can be enumerated such as liquid crystal display panel, touch panel.Here, touch panel means Combination has the image of location input device as display element as liquid crystal display panel and touch tablet to show and input face Plate.
As long as photopermeability component 3 is as with that can make the image for being formed in image display member 2 become visual Photopermeability component.For example, glass, acrylic resin, polyethylene terephthalate, poly- naphthalene two can be enumerated The board-like materials such as formic acid glycol ester, polycarbonate, flaky material.These materials can also be implemented at hard painting at least one face Reason, antireflection process etc..The physical property such as thickness, the elasticity modulus of photopermeability component 3 can moderately be determined according to purpose is used.
Light shield layer 4 is arranged to improve the contrast of image, for example, can be coated with by silk screen print method etc. Color is the coating of black etc. and makes it dry, is solidified to form.The thickness of light shield layer 4 is usually 5~100 μm.
[process (A)]
In process (A), such as shown in Fig. 2, Fig. 3 (A), (B), Photocurable resin composition 6 is coated on light and is penetrated The surface of property component 3.The coating of Photocurable resin composition 6 can by various coating methods used in general come into Row, such as shown in Fig. 2, the apparatus for coating for the coating head 8 for having slit-shaped nozzle 7 can be used to carry out.Process (A) In, such as be preferably thicker than the thickness of light shield layer 4 by the coating of Photocurable resin composition 6 as shown in Fig. 3 (B).It is specific and Speech, preferably the formation side surface of the light shield layer 4 of the photopermeability component 3 including the surface of light shield layer 4 whole face to hide 1.2~50 times of thickness of the thickness of photosphere 4 is coated with Photocurable resin composition 6, is more preferably carried out with 2~30 times of thickness Coating.More specific coating thickness is preferably 25~350 μm, and more preferably 50~300 μm.It should be noted that photo-curable tree The coating of oil/fat composition 6 can also carry out repeatedly to obtain necessary thickness.
[process (B)]
In process (B), such as shown in Fig. 4 (A), the light-cured resin to the surface for being coated on photopermeability component 3 Composition 6 irradiates the ultraviolet light 10 from ultraviolet radiation device 9, and resin layer 11 is not fully cured to be formed.By consolidating light The property changed resin combination 6 is not fully cured, and Photocurable resin composition 6 can be made to become the shape not flowed significantly from liquid State improves operability.
About ultraviolet irradiation condition, the curing degree for being preferably carried out to not to be fully cured resin layer 11 becomes 10~ 80%, more preferably to becoming 40~80%, further progress is to as 70~80%.Here, curing degree refers to, by opposite (methyl) third after the light irradiation of the amount of (methyl) acryloyl group in Photocurable resin composition 6 before light irradiation Numerical value defined in the ratio (consumption ratio) of the amount of enoyl-.The numerical value of the curing degree is bigger, indicate can more into Row solidification.Specifically, curing degree can be by the FT-IR measurement of the Photocurable resin composition 6 before irradiating light spectrum 1640~1620cm apart from baseline-1Absorption peak heights (X) and light irradiation after Photocurable resin composition 6 (not Resin layer 11 is fully cured) FT-IR measurement spectrum in 1640~1620cm apart from baseline-1Absorption peak heights (Y) bring into It is calculated in following formula.
Curing degree (%)=[(X-Y)/X] × 100
As long as light irradiation condition make the curing degree of Photocurable resin composition 6 preferably become 10~80% item The type of light source, output, illumination, accumulative light quantity etc. is just not particularly limited in part.
The surface of resin layer 11 is not fully cured, such as shown in Fig. 4 (B), solidifies the shadow hindered caused by oxygen It rings, the uncured layer 12 that can be formed by liquid parts (such as aftermentioned monofunctional monomer etc.) covers.The thickness of uncured layer 12 Degree is usually 10 μm or so.If light penetrated so that the surface of resin layer 11 is not fully cured by the state that uncured layer 12 covers Property component 3 be bonded with image display member 2, then have the tendency that in the presence of fitting after be easy to produce sliding, it is possible to be unable to get and fill The adaptation divided.Thus, in this manufacturing method, by making the dry tack free that resin layer 11 is not fully cured in process (C), from And make the liquid parts volatilization for constituting uncured layer 12.
[process (C)]
In process (C), such as shown in Fig. 5 (A), made using the heat from thermostatic drier (freeze-day with constant temperature furnace) 13 not complete The dry tack free of all solidstate resin layer 11.As a result, for example as shown in Fig. 5 (B), the liquid parts for constituting uncured layer 12 can be made Volatilization becomes the state in the substantive not remaining liquid ingredient in surface that resin layer 11 is not fully cured.Drying temperature is preferably set to The condition that the liquid parts of composition uncured layer 12 are easy to volatilize, preferably such as 60 DEG C or more.In addition, it is contemplated that for image The influence of display member 2, photopermeability component 3, drying temperature is preferably unsuitable excessively high, is preferably set to such as 80 DEG C or less.
Drying means, can also be for example such as Fig. 6 other than using the method for thermostatic drier 13 as shown in Fig. 5 (A) (A), make the dry tack free that resin layer 11 is not fully cured using the heat from the heating pressure fan 15 such as dryer shown in (B).
[process (D)]
In process (D), such as shown in fig. 7, by image display member 2 and photopermeability component 3 via not being fully cured Resin layer 11 is bonded.When fitting, for example, can by using well known compression bonding apparatus, pressurizeed at 10~80 DEG C into Row.
[process (E)]
In process (E), such as shown in figure 8, to the irradiation of resin layer 11 is not fully cured from ultraviolet radiation device 16 Ultraviolet light 17 makes that 11 formal solidification of resin layer is not fully cured.Form curing resin layer 1 (referring to Fig.1) as a result,.
The curing degree that light irradiation in process (E) is preferably carried out to curing resin layer 1 becomes 90% or more, more preferably carries out To as 95% or more.Here, curing degree is synonymous with above-mentioned curing degree.About ultraviolet irradiation condition, as long as solidification The curing degree of resin layer 1 preferably becomes 90% or more condition, does not just have to the type of light source, output, illumination, accumulative light quantity etc. Especially limitation.
As described above, according to this manufacturing method, by making the surface that resin layer 11 is not fully cured dry before process (D) It is dry, the liquid parts volatilization that the surface of resin layer 11 is not fully cured can be made.It therefore, can be resin layer 11 not to be fully cured The state of surface essence remaining liquid ingredient photopermeability component 3 is not bonded with image display member 2.Therefore, Neng Goufang Sliding is only generated after photopermeability component 3 is bonded with image display member 2, and photopermeability component 3 and image can be made to show The adaptation of component 2 becomes good.
In above-mentioned manufacturing method, as the drying means in process (C), lists and added using thermostatic drier 13 The method of heat, but it is not limited to this method.For example, other than the method for heating, the method for decompression, air-supply can be also enumerated Method, the combination of method, these methods for irradiating ultraviolet light etc..As an example, in the method for irradiation ultraviolet light, to incomplete Ultraviolet light is irradiated on the surface of curing resin layer 11, and resin layer 11 will not be fully cured and heat up, make that resin layer 11 is not fully cured Dry tack free.Specifically, as shown in figure 9, in process (B), can in ultraviolet light 10 of the irradiation from ultraviolet radiation device 9 and After resin layer 11 is not fully cured for formation, continue to carry out long-time irradiation to the surface that resin layer 11 is not fully cured, to make The dry tack free of resin layer 11 is not fully cured.That is, the formation of resin layer 11 can also be fully cured in process (B) The dry the two on the surface of resin layer 11 is not fully cured.
In addition, thering is the surface of 4 side of light shield layer to be coated in the formation of photopermeability component 3 in above-mentioned manufacturing method Photocurable resin composition 6, but it is not limited to this method.For example, it is also possible to apply lighting on the surface of image display member 2 Hardening resin composition 6.In addition, the photopermeability component 3 for being formed with light shield layer 4 has been used in above-mentioned manufacturing method, but It is not limited to the example.For example, it is also possible to use the photopermeability component of not formed light shield layer.
[Photocurable resin composition]
Heating remainder of the Photocurable resin composition of the present embodiment after 60 DEG C of heating in 30 minutes is small In 96.0%.In addition, Photocurable resin composition preferably comprises aftermentioned monofunctional monomer, crosslinking agent, Photoepolymerizationinitiater initiater And by least one kind of softening agent constituted of plasticizer and adhesion imparting agent.
[monofunctional monomer]
Heating remainder of the monofunctional monomer preferably after 60 DEG C of heating in 30 minutes is 85% or less.In addition, from first From the perspective of the adaptation of component and second component, the lower limit value of the heating remainder of monofunctional monomer be preferably 30% with On, more preferably 40% or more.Here, the heating remainder of monofunctional monomer refers to, uses calorimeter measurement device (device Name: Q50, TA instrument company manufacture) it measures and 10mg monofunctional monomer is heated into the quality of 30 minutes front and backs at 60 DEG C and is found out Value.
Photocurable resin composition is by containing above-mentioned monofunctional monomer, thus in the process of above-mentioned manufacturing method (C) liquid parts that the surface of resin layer 11 is not fully cured in become the state being more likely to volatilize.It therefore, can be with incomplete The surface of curing resin layer 11 more reliably not the state of remaining liquid ingredient by photopermeability component 3 and image display member 2 Fitting.Thereby, it is possible to more efficiently prevent to generate sliding after photopermeability component 3 is bonded with image display member 2, can make The adaptation of photopermeability component 3 and image display member 2 becomes more good.
It is preferably in simple function (methyl) acrylamide and simple function (methyl) acrylate as monofunctional monomer It is at least one kind of.Specifically, monofunctional monomer be more preferably compound represented by compound represented by formula (A), formula (B) with And it is at least one kind of in compound represented by formula (C).Here, (methyl) acrylate includes methacrylate and acrylic acid Both esters.In addition, (methyl) acrylamide includes both Methacrylamide and acrylamide.
[changing 1]
In formula (A), R1Indicate hydrogen atom or methyl.R2And R3The alkyl of carbon atom number 1~4 is each independently represented, preferably For methyl or ethyl.
In formula (B), R4Indicate hydrogen atom or methyl.R5Indicate the alkyl of carbon atom number 1~7.R5It can be straight-chain, branch Any one of chain or cyclic alkyl.R5It can have substituent group, or non-substituted.In R5There is the case where substituent group Under, as substituent group, hydroxyl can be enumerated.In R5In the case where straight-chain or branched-chain alkyl, the carbon atom number of alkyl is preferred It is 1~7, more preferably 1~4.In R5In the case where cyclic alkyl, the carbon atom number of alkyl is preferably 3~8, and more preferably 4 ~7, further preferably 5~7.
In formula (C), R6Indicate hydrogen atom or methyl.R7Indicate the aliphatic heterocyclyl radical of carbon atom number 3~6.Aliphatic heterocycle The carbon atom number of base is preferably 4~6, and more preferable 5 or 6.As constitute aliphatic heterocyclyl radical hetero atom, can enumerate oxygen atom, Nitrogen-atoms, sulphur atom etc..L1Indicate the alkylidene of singly-bound or carbon atom number 1~3.In L1Indicate the alkylidene of carbon atom number 1~3 In the case where, preferably methylene or ethylidene, more preferably methylene.
As the concrete example of monofunctional monomer, preferably dimethyl (methyl) acrylamide, diethyl (methyl) acryloyl It is at least one kind of in amine, (methyl) hydroxypropyl acrylate, (methyl) cyclohexyl acrylate and (methyl) tetrahydrofurfuryl acrylate.
In Photocurable resin composition, the content of monofunctional monomer is preferably 10~30 mass %, more preferably 15~ 25 mass %.Monofunctional monomer can be used alone or two or more kinds may be used.In the simple function list being used in combination of two or more In the case where body, preferred its content range for meeting above-mentioned content.
[crosslinking agent]
As crosslinking agent, it is, for example, possible to use (methyl) acrylate compounds more than difunctional of photo-curable. As crosslinking agent, it is, for example, possible to use ethylene glycol two (methyl) acrylate, diethylene glycol two (methyl) acrylate, poly- second Glycol two (methyl) acrylate, 1,4- butanediol two (methyl) acrylate, 1,6-hexylene glycols two (methyl) acrylate, 1, 8- ethohexadiol two (methyl) acrylate, 1,9- nonanediol two (methyl) acrylate etc..It, can also be in addition, as crosslinking agent Use two (methyl) acrylate compounds with carbamate, isoprene, butadiene etc. in skeleton.As having The concrete example of (methyl) acrylate compounds of carbamate skeleton, can enumerate aliphatic carbamate diacrylate (manufacture of EBECRYL230, DAICEL-ALLNEX company).
In Photocurable resin composition, the content of crosslinking agent is preferably 0.01~20 mass %, more preferably 0.01~ 15 mass %, further preferably 0.05~15 mass %.Crosslinking agent can be used alone or two or more kinds may be used. In the case where the crosslinking agent being used in combination of two or more, preferred its content range for meeting above-mentioned content.
[Photoepolymerizationinitiater initiater]
Photoepolymerizationinitiater initiater is preferably optical free radical polymerization initiator, further preferably alkyl phenones system Photoepolymerizationinitiater initiater And it is at least one kind of in acylphosphine oxide system Photoepolymerizationinitiater initiater.As alkyl phenones system Photoepolymerizationinitiater initiater, 1- can be used Hydroxycyclohexylphenylketone (IRGACURE184, the manufacture of BASF (BASF) company), 2- hydroxyl -1- { 4- [4- (2- hydroxyl -2- Methyl-propanoyl) benzyl] phenyl }-2- methyl-1-propane-1- ketone (IRGACURE127, BASF AG's manufacture) etc..As Acylphosphine oxide system Photoepolymerizationinitiater initiater can be used 2,4,6- trimethylbenzoy-diphenies-phosphine oxide (TPO, Bath The manufacture of husband company) etc..In addition, benzophenone, acetophenone etc. also can be used as Photoepolymerizationinitiater initiater.
In Photocurable resin composition, add up to 100 mass parts relative to above-mentioned monofunctional monomer and crosslinking agent, The content of Photoepolymerizationinitiater initiater is preferably 0.1~5 mass parts, more preferably 0.2~3 mass parts.By becoming such range, Solidification when can more efficiently prevent from light irradiation is insufficient, and is vented (Outgas) caused by more efficiently preventing from because of cracking Increase.Photoepolymerizationinitiater initiater can be used alone or two or more kinds may be used.Draw in the photopolymerization being used in combination of two or more In the case where sending out agent, preferably its total amount is met the above range.
[softening agent]
Softening agent is by least one kind of constituting in plasticizer and adhesion imparting agent.Plasticizer is that its own will not be because ultraviolet Line irradiates and photocuring, assigns to the Photocurable resin composition (curing resin layer or resin layer is not fully cured) after solidification The substance of flexibility.It is, for example, possible to use cyclohexanedicarboxyester ester based compounds, polybutadiene based compound, polyisoprene Based compound etc..Imparting agent of adhering assigns flexibility for the Photocurable resin composition after solidifying, and makes initial bond strength (that is, viscosity) improves.As adhesion imparting agent, it is, for example, possible to use terpene resin, terpene phenol resin, hydrogenated terpene resins etc. Terpenic series resin, the rosin resins such as natural rosin, newtrex, rosin ester, hydrogenated rosin, polybutadiene, polyisoprene etc. Petropols etc..
In Photocurable resin composition, the content of softening agent is preferably 40~90 mass %, more preferably 50~85 matter Measure %.Softening agent can be used alone any a kind in plasticizer and adhesion imparting agent, and also two or more kinds may be used.It is being used in combination In the case where softening agent of more than two kinds, preferably its total amount is met the above range.
[other compositions]
In the range of not damaging the effect of this technology, Photocurable resin composition can further contain mentioned component Other compositions in addition.It should be noted that (such as inhibiting high temperature ring from the reliability of the Photocurable resin composition after solidification Xanthochromia under border) from the perspective of, Photocurable resin composition is preferably substantially without containing mercaptan system, amine compound as it His ingredient.
Photocurable resin composition is preferably liquid at normal temperature.As liquid, preferably for example surveyed using Brookfield viscometer Viscosity at fixed 25 DEG C shows 0.01~100Pas.
Photocurable resin composition can be by equably mixing above-mentioned each ingredient according to well known mixed method To modulate.
Embodiment
Hereinafter, the embodiment to this technology is illustrated.
[monofunctional monomer]
DMAA: dimethacrylamide, the manufacture of KJ chemical company
DEAA: acrylamide, the manufacture of KJ chemical company
HPA: hydroxypropyl acrylate, the manufacture of Osaka Organic Chemical Industry company
VISCOAT#155: cyclohexyl acrylate, the manufacture of Osaka Organic Chemical Industry company
VISCOAT#150: tetrahydrofurfuryl acrylate, the manufacture of Osaka Organic Chemical Industry company
VISCOAT#160: benzyl acrylate, the manufacture of Osaka Organic Chemical Industry company
VISCOAT#192: phenoxyethyl acrylate, the manufacture of Osaka Organic Chemical Industry company
IBXA: isobornyl acrylate, the manufacture of Osaka Organic Chemical Industry company
NOAA: n-octyl, the manufacture of Osaka Organic Chemical Industry company
LA: lauryl acrylate, the manufacture of Osaka Organic Chemical Industry company
ISTA: isostearyl acrylate, the manufacture of Osaka Organic Chemical Industry company
[softening agent]
YS Polyster TH130: terpene phenolic, the manufacture of An Yuan chemical company
Hexamoll DINCH: cyclohexanedicarboxyester ester, BASF AG's manufacture
[crosslinking agent]
Miramer M200: hexanediyl ester, the manufacture of MIWON company
EBECRYL230: aliphatic carbamate diacrylate, the manufacture of DAICEL-ALLNEX company
[polymerization initiator]
TPO:2,4,6- trimethylbenzoy-diphenies-phosphine oxide, BASF AG's manufacture
[the heating remainder of monofunctional monomer]
The heating for finding out each monofunctional monomer using calorimeter measurement device (device name: Q50, TA instrument company manufacture) is surplus Remaining part point (%).Specifically, as shown in Figure 10, the monofunctional monomer 19 of 10mg is put into container 18, by measuring single official Energy monomer 19 heats the quality of 30 minutes front and backs at 60 DEG C and finds out.
[modulation of Photocurable resin composition]
Each ingredient is uniformly mixed according to use level shown in table 1 (mass parts), to modulate light-cured resin combination Object.
[the heating remainder of Photocurable resin composition]
Each Photocurable resin composition is found out using calorimeter measurement device (device name: Q50, TA instrument company manufacture) Heating remainder (%).Specifically, as shown in figure 11, the Photocurable resin composition 21 of 10mg is put into container 20, the quality that Photocurable resin composition 21 heats 30 minutes front and backs at 60 DEG C is found out by measuring.
[turning adhesion test (before Dry) before drying]
As shown in Figure 12 (A), it is coated with Photocurable resin composition on 50 μm of thickness of PET22, forms thickness The resin composition layer 23 of 0.15mm.Then, use UV-LED (wavelength 365nm) as ultraviolet radiation device 24, to add up light Amount is 3000mJ/cm2Mode, to resin composition layer 23 irradiate 200mW/cm2The ultraviolet light 25 of intensity.It is shone by ultraviolet light Resin composition layer 26 (2 (B) referring to Fig.1) after penetrating carries out turning adhesion test after being placed at room temperature for 1 minute.Turn in adhesion test, it will Oil-Absorbing Sheets (product name: GATSBY- oil-Absorbing Sheets membranous type, the manufacture of andom company of M Co., Ltd.) press on the tree after ultraviolet light irradiation Whether oil/fat composition layer 26, evaluation resin composition layer 26 are attached to oil-Absorbing Sheets turn.Specifically, will not there is no resin group on oil-Absorbing Sheets Close nitride layer 26 turn it is attached when be evaluated as "○", by slightly have resin composition layer 26 turn it is attached when be evaluated as " △ ", will have resin Composition layer 26 is evaluated as "×" when turning attached.
[retentivity before drying]
In such a way that the bond area of glass 27 and PET22 is 25mm × 25mm, via turning the resin combination before adhesion test Nitride layer 26 makes laminated body 28.Then, as shown in Figure 12 (C), the load 29 of 1kg is imposed to PET22, is tested using retentivity PET22 after machine (device name: BE-501, Tester industry companies manufacture) measurement 1 hour offset (or until fall when Between)."×" is evaluated as when PET22 is fallen, measurement is until the time fallen.In addition, being evaluated as when PET is not fallen "○", the offset after measurement 1 hour.
[turning adhesion test (after Dry) after drying]
Resin composition layer 26 after substitution irradiates ultraviolet light is placed 1 minute at room temperature, but by carrying out self-constant temperature The heat of drying oven is 1 minute dry at 60 DEG C by the surface of resin composition layer 26, then carries out turning adhesion test, in addition to this, press It is carried out according to the same method of adhesion test that turns before drying.
[retentivity after drying]
Resin composition layer 26 after substitution irradiates ultraviolet light is placed 1 minute at room temperature, but by carrying out self-constant temperature The heat of drying oven is 1 minute dry at 60 DEG C by the surface of resin composition layer 26, then via turning the resin combination before adhesion test Nitride layer 26 makes laminated body 28, in addition to this, carries out and the same test of retentivity test before drying.
[table 1]
In Examples 1 to 6 it is found that by using heating Photocurable resin composition of the remainder less than 96%, from And the retentivity after drying be it is good, it is good for turning the result of adhesion test.Based on this as a result, for example, that will have photopermeability Component be bonded each other before, make the dry tack free that resin layer is not fully cured, so as to essence not remaining liquid ingredient Component with photopermeability is bonded by state each other.Therefore, it can make that there is the mutual adaptation of the component of photopermeability to become It obtains well.
On the other hand, it is found that due to having used the photo-curable that heating remainder is 96% or more in comparative example 1~6 Resin combination, therefore the retentivity after drying is bad, the result for turning adhesion test is also bad.Based on this as a result, for example, even if Before component with photopermeability is bonded each other, make the dry tack free that resin layer is not fully cured, the structure with photopermeability Part can be also bonded each other with the state of remaining liquid ingredient, thus be difficult to that adaptation is made to become good.
Symbol description
1 curing resin layer, 2 image display members, 3 photopermeability components, 4 light shield layers, 5 image display devices, 6 photocurings Property resin combination, the nozzle of 7 slit-shapeds, 8 coating heads, 9 ultraviolet radiation devices, 10 ultraviolet lights, 11 be not fully cured resin layer, 12 uncured layers, 13 thermostatic driers, 15 heating pressure fan, 16 ultraviolet radiation devices, 17 ultraviolet lights, 18 containers, 19 simple functions It is monomer, 20 containers, 21 Photocurable resin compositions, 22PET, 23 resin composition layers, 24 ultraviolet radiation devices, 25 ultraviolet Line, 26 resin composition layers, 27 glass, 28 laminated bodies, 29 load.

Claims (9)

1. a kind of manufacturing method of laminated body, comprising:
Photocurable resin composition is coated on to the process (A) on the surface of the first component with photopermeability;
The process (B) that resin layer is not fully cured is formed to the Photocurable resin composition irradiation light being coated with;
Make the process (C) of the dry tack free that resin layer is not fully cured;
By the first component with the second component with photopermeability via the process that resin layer is not fully cured and is bonded (D);And
To the process (E) that resin layer irradiation light is not fully cured and is allowed to formal solidification,
Heating remainder of the Photocurable resin composition after 60 DEG C of heating in 30 minutes is less than 96.0%.
2. the manufacturing method of laminated body as described in claim 1,
It is described to make by carrying out at least one kind of method in heating and irradiation light in 60~80 DEG C of temperature in the process (C) The dry tack free of resin layer is not fully cured.
3. the manufacturing method of laminated body as claimed in claim 1 or 2,
The Photocurable resin composition contains monofunctional monomer, crosslinking agent, Photoepolymerizationinitiater initiater and by plasticizer and viscous The softening agent of at least one kind of composition in imparting agent,
Heating remainder of the monofunctional monomer after 60 DEG C of heating in 30 minutes is 85% or less.
4. the manufacturing method of laminated body as claimed in claim 3,
The monofunctional monomer is at least one kind of in simple function (methyl) acrylamide and simple function (methyl) acrylate.
5. the manufacturing method of laminated body as described in claim 3 or 4,
The monofunctional monomer is compound represented by formula (A), change represented by compound and formula (C) represented by formula (B) It is at least one kind of in conjunction object,
[changing 1]
In formula (A), R1Indicate hydrogen atom or methyl, R2And R31~4 alkyl of carbon atom number is each independently represented,
In formula (B), R4Indicate hydrogen atom or methyl, R5Indicate the alkyl of carbon atom number 1~7,
In formula (C), R6Indicate hydrogen atom or methyl, R7Indicate the aliphatic heterocyclyl radical of carbon atom number 3~6, L1Indicate singly-bound or carbon The alkylidene of atomicity 1~3.
6. the manufacturing method of the laminated body as described in any one of claim 3~5,
The monofunctional monomer is dimethyl (methyl) acrylamide, diethyl (methyl) acrylamide, (methyl) acrylic acid hydroxyl It is at least one kind of in propyl ester, (methyl) cyclohexyl acrylate and (methyl) tetrahydrofurfuryl acrylate.
7. the manufacturing method of the laminated body as described in any one of claim 3~6,
In the Photocurable resin composition, the content of monofunctional monomer is 10~30 mass %.
8. such as the manufacturing method of laminated body according to any one of claims 1 to 7,
The first component or the second component are image display members,
The laminated body is image display device.
9. a kind of Photocurable resin composition, contains:
Heating remainder after 60 DEG C of heating in 30 minutes be 85.0% monofunctional monomer below,
Crosslinking agent,
Photoepolymerizationinitiater initiater and
By plasticizer and adhesion imparting agent at least one kind of softening agent constituted,
Heating remainder of the Photocurable resin composition after 60 DEG C of heating in 30 minutes is less than 96.0%.
CN201780033877.2A 2016-06-08 2017-05-26 Method for producing laminate and photocurable resin composition Active CN109219519B (en)

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PCT/JP2017/019683 WO2017212948A1 (en) 2016-06-08 2017-05-26 Method for producing laminate and photocurable resin composition

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