CN109212372A - A kind of overcurrent protector automatic test approach, system and device - Google Patents

A kind of overcurrent protector automatic test approach, system and device Download PDF

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Publication number
CN109212372A
CN109212372A CN201811313311.8A CN201811313311A CN109212372A CN 109212372 A CN109212372 A CN 109212372A CN 201811313311 A CN201811313311 A CN 201811313311A CN 109212372 A CN109212372 A CN 109212372A
Authority
CN
China
Prior art keywords
overcurrent
protector
overcurrent protector
test
output voltage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811313311.8A
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Chinese (zh)
Inventor
王鑫
覃兆丹
张寻兵
周兵
王丕磊
王诚
刘爽
胡建辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai, Gree Wuhan Electric Appliances Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201811313311.8A priority Critical patent/CN109212372A/en
Publication of CN109212372A publication Critical patent/CN109212372A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station

Abstract

The invention discloses a kind of overcurrent protector automatic test approach, system and devices.This method inputs analog current to the overcurrent coil of overcurrent protector, by monitoring the output voltage and/or action situation of each overcurrent element of overcurrent protector, judges whether overcurrent protector is abnormal.The present invention is driven by analog current, realizes the automatic monitoring of parameters in entire test process.Trigger winding movement is carried out by inputting analog current to overcurrent coil pin, it is inconvenient to solve manual test bring, the risk of operation is prevented, also coil sparking can be effectively prevent to generate electric injury controller, controller can effectively be improved to cross electric injury, prevent situations such as missing inspection, maloperation, while improving testing efficiency.Test point increases much compared to manual test, greatly optimizes operating procedure, improves testing efficiency, it is ensured that test product 100% is qualified.

Description

A kind of overcurrent protector automatic test approach, system and device
Technical field
The present invention relates to a kind of overcurrent protector automatic test approach, system and device, in particular to a kind of air-conditioning overcurrent Automatic test approach, system and the device of protector.
Background technique
Currently, overcurrent protector uses manual test, inspector passes through current transformer by conducting wire, logical to overcurrent coil Forceful electric power is by sparking to which trigger winding generates overcurrent, trigger protection device comparable chip movement, simultaneously it is also possible to because pressure stabilizing Block is wrong and causes to test uncontrollable.
The patent of invention of Publication No. CN102313848A discloses a kind of detecting device for overcurrent protector, including overcurrent is protected Device circuit is protected, which includes AC terminal, and the AC terminal is sequentially connected in series power supply and stirs master switch, pressure regulator and change The secondary coil of the primary coil of depressor, the transformer connects rectifier, the output end parallel connection direct voltage of the rectifier Table, and it is sequentially connected in series A.C. contactor switch, DC ammeter, test jack and adjustable resistance, the A.C. contactor switch It is stirred with the power supply and is also connected with floor push between master switch.But the unresolved test safety problem of the detection device, it surveys Examination process not smart enoughization.
The patent of invention of Publication No. CN103792445A discloses a kind of full intelligent electric power overcurrent protector tester, including Industrial personal computer carries out the two-way function/arbitrary waveform generator being electrically connected, more relay control modules, letter with the industrial personal computer respectively Number feedback module, digital multimeter, and the power supply module for modules power supply;Function/arbitrary waveform generator is all the way Signal output end is directly electrically connected a corresponding signal input terminal of more relay control modules, and another way signal output end is via function Rate operational amplification circuit is electrically connected another corresponding signal input terminal of more relay control modules;More relay control modules are equipped with Two paths of signals output end is electrically connected on signal feedback module and the signal input part of digital multimeter, more relay controls Module is equipped with the test interface being electrically connected for test product.But the unresolved test safety problem of the detection device, it tested Journey not smart enoughization.
Summary of the invention
For present in existing overcurrent protector manual testing method, test process is dangerous, and testing efficiency is low, test As a result insecure problem, the present invention provide a kind of overcurrent protector automatic test approach, system and device.
In order to solve the above-mentioned technical problem, the invention adopts the following technical scheme:
The present invention provides a kind of overcurrent protector automatic test approach, to the overcurrent coil input simulation electricity of overcurrent protector Stream judges whether overcurrent protector is different by monitoring the output voltage and/or action situation of each overcurrent element of overcurrent protector Often.
Further, including overcurrent coil and/or current transformer and/or regulator block and/or comparator and/or relay Device.
Further, when the output voltage of the overcurrent coil is less than 4.3V, sentence breaking protector exception;When described When the output voltage of current transformer is less than 4.3V, breaking protector exception is sentenced;When the output voltage of the regulator block is less than 11.5V or be greater than 12.5V when, sentence breaking protector exception;When the output voltage of the comparator is less than 4.3V or compares When device is failure to actuate, breaking protector exception is sentenced;When the relay is failure to actuate, breaking protector exception is sentenced.
Further, when judging overcurrent protector exception, warning note is carried out.
Further, overcurrent protector to be measured is 1,2 or multiple, more when overcurrent protector to be measured is multiple A overcurrent protector is detected simultaneously.
The present invention also provides a kind of overcurrent protector Auto-Test Systems, comprising:
Drive module, for driving flowing plate to move, so that flowing plate be made to be connected with logic judgment module;
Flowing plate is crossed, overcurrent element is provided with, flowing plate is crossed and is moved under drive module driving;
Logic judgment module for inputting analog current to overcurrent coil, and monitors the output voltage of each overcurrent element And/or action situation, judge whether overcurrent protector is abnormal;
Cue module, for each overcurrent element output voltage values and/or action situation prompt, the side of prompt Formula includes display interface and/or sound-light alarm.
Further, the stream protector Auto-Test System further include:
Press module, for pushing flowing plate to move under the driving of drive module.
The present invention also provides a kind of overcurrent protector automatic testing equipments, including base device, driving device, prompt dress It sets, logic judgment device is provided in the base device, the driving device is set to the top of base device, mistake to be detected Stream protector moves under the driving of the driving device, so that overcurrent protector to be detected is connected with logic judgment device, mentions Showing device is connected with logic judgment device, by suggestion device to the output voltage values of each overcurrent element and/or movement feelings Condition is prompted.
Further, it is provided between the overcurrent protector to be detected and logic judgment device including several thimbles Needle bed.
Further, the mistake flowing plate lower surface of overcurrent protector is provided with pallet, and there are for avoiding on the pallet The avoid holes of thimble.
Further, the suggestion device is display interface and/or acoustic-optic alarm.
Further, it is connected with a day disk in the driving device, is provided with several pressure bars on the day disk.
Further, the driving device is cylinder.
The invention has the following beneficial effects:
It eliminates original manual test and leads to forceful electric power by sparking to which trigger winding generates overcurrent triggering to overcurrent coil The operating method of protector comparable chip movement, is driven by analog current, realize parameters in entire test process from Dynamic monitoring.By to overcurrent coil pin input analog current carry out trigger winding movement, thus solve in manual test to The logical forceful electric power of overcurrent coil is inconvenient brought by the mode of overcurrent to which trigger winding generates by sparking, solves operation Risk, be also prevented from coil sparking generated electric injury controller.Controller can effectively be improved to cross electric injury, prevent to leak Situations such as inspection, maloperation, while improving testing efficiency.
Overcurrent protector is tested automatically, and test point increases much compared to manual test, greatly optimizes operating procedure, Cumbersome manual operation has been switched into automatic test, has prevented defective products process caused by inspector's maloperation, has improved and surveys It tries efficiency simultaneously and can guarantee that test product 100% is qualified.
Individual plates can be achieved from testing efficiency and save testing time 3S by the present invention, and efficiency improves 30%;In safety operation Aspect can prevent to contact forceful electric power, prevent to generate sparking electric current, substantially increase safe operation;It will be tested at the reliable aspect of test Content more sectionalization, test terminate i.e. display test result, prevent employee's missing inspection;The optimal inspection significantly in terms of test mode Process operates simpler.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of overcurrent protector automatic testing equipment;
Fig. 2 is the schematic diagram of overcurrent protector Auto-Test System;
Fig. 3 is the flow chart of overcurrent protector automatic test approach;
Fig. 4 is display interface exemplary diagram.
Marked in the figure: 1, overcurrent element;2, thimble is flowed into;3, thimble is flowed out;4, cylinder button;5, power switch;6, gas Cylinder;7, bracket;8, day disk;9, pressure bar;10, flowing plate is crossed;11, spring;12, display screen;13, stop button.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
For present in existing overcurrent protector manual testing method, test process is dangerous, and testing efficiency is low, test As a result insecure problem, the present invention provide a kind of overcurrent protector automatic test approach, system and device.The present invention is to overcurrent The overcurrent coil of protector inputs analog current, by monitoring the output voltage of each overcurrent element of overcurrent protector and/or moving Make situation, judges whether overcurrent protector is abnormal.
The present invention is driven by analog current, realizes the automatic monitoring of parameters in entire test process.By to mistake It flows coil pin input analog current and carries out trigger winding movement, so that it is inconvenient to solve manual test bring, prevent The risk of operation can also effectively prevent coil sparking to generate electric injury controller, can effectively improve controller mistake Electric injury prevents situations such as missing inspection, maloperation, while improving testing efficiency.
Embodiment one
The present embodiment provides a kind of overcurrent protector automatic testing equipments as shown in Figure 1.
The overcurrent protector automatic testing equipment of the present embodiment includes:
Base device: being provided with power switch 5, cylinder button 4, stop button 13 and display screen 12 on base device, electricity The power supply that source switch 5 is used to control whole device is cut-off, and cylinder button 4 is for starting cylinder, and stop button 13 is for making cylinder It stops working, display screen 12 is for showing test result information.Logic judgment module is additionally provided in base device (not show in figure Show), for inputting analog current to overcurrent coil, and the output voltage and/or action situation of each overcurrent element are monitored, judged Whether overcurrent protector is abnormal.
Driving device: the present embodiment selects pneumatic mode driving, i.e., cylinder 6, the piston cylinder of cylinder 6 are installed on bracket 7 It is fixed on bracket 7, bracket 7 is fixed on base device, and the piston rod end of cylinder 6 is connected with day disk 8, is arranged on day disk 8 There are several pressure bars 9, one end of pressure bar 9 is fixed on day disk 8, and the other end extends downwardly, and the length of pressure bar 9 is identical.
Overcurrent protector to be detected: overcurrent protector to be detected included flowing plate 10 and overcurrent element 1, and overcurrent element 1 According to test, it needs to be determined that, overcurrent element 1 generally comprises overcurrent coil, current transformer (including TD1 pin and TD2 pin), steady One of briquetting, comparator or relay are a variety of.
Suggestion device: suggestion device is connected with logic judgment device, by suggestion device to the defeated of each overcurrent element Voltage value and/or action situation are prompted out.For example, suggestion device can be the display screen 12 on above-mentioned base device, or Person has the device of sound and light of alarm.Fig. 4 is a kind of example of display interface.
Preferably, it crosses between flowing plate 10 and logic judgment device and needle bed is set, several tops are set as needed on needle bed Needle, the thimble include the inflow thimble 2 with signal input function and the outflow thimble 3 with signal output function.
Optionally, pallet (not shown), the pallet can also be arranged in 10 lower surface of mistake flowing plate of overcurrent protector On there are the avoid holes for avoiding thimble.Pallet can use bakelite material.Probe and silk-screen line can be effectively prevented in pallet It directly contacts and scratches silk-screen line.
Embodiment two
The present embodiment provides a kind of overcurrent protector Auto-Test Systems as shown in Figure 2.
The overcurrent protector Auto-Test System of the present embodiment includes:
Drive module, for driving flowing plate to move, so that flowing plate be made to be connected with logic judgment module;
Flowing plate is crossed, overcurrent element is provided with, flowing plate is crossed and is moved under drive module driving;
Logic judgment module for inputting analog current to overcurrent coil, and monitors the output voltage of each overcurrent element And/or action situation, judge whether overcurrent protector is abnormal;
Cue module, for each overcurrent element output voltage values and/or action situation prompt, the side of prompt Formula includes display interface and/or sound-light alarm.
Optionally, which further includes pressure module, for pushing away under the driving of drive module Moved flowing plate movement.
Embodiment three
The present embodiment provides a kind of overcurrent protector automatic test approach.
The overcurrent protector automatic test approach of the present embodiment are as follows: to the overcurrent coil input simulation electricity of overcurrent protector Stream judges whether overcurrent protector is different by monitoring the output voltage and/or action situation of each overcurrent element of overcurrent protector Often.
The overcurrent element of this method test includes overcurrent coil and/or current transformer and/or regulator block and/or comparator And/or relay.
When the output voltage of the overcurrent coil is less than 4.3V, breaking protector exception is sentenced;When the current transformer Output voltage be less than 4.3V when, sentence breaking protector exception;When the output voltage of the regulator block is less than 11.5V or is greater than When 12.5V, breaking protector exception is sentenced;When the output voltage of the comparator is less than 4.3V or comparator is failure to actuate, sentence Breaking protector is abnormal;When the relay is failure to actuate, breaking protector exception is sentenced.
Preferably, when judging overcurrent protector exception, warning note is carried out.
Overcurrent protector to be measured is 1,2 or multiple, when overcurrent protector to be measured is multiple, multiple overcurrent protectors It can be detected simultaneously.
By powering on and power down waveform being steady to coming to test the whole waveform monitoring of entire test process progress automatically, Impulse- free robustness and electric arc pulse are abnormal, monitor regulator block during the test and export 12V, TD1, TD2 voltage condition, comparator, after The action situations such as electric appliance compare manual test, are crossing electroanalysis, details monitoring, improved efficiency, quality controllable, safe and efficient etc. Aspect is greatly improved.Overcurrent protector is tested automatically, and test point increases much compared to manual test, is greatly optimized Operating procedure, has switched to automatic test for cumbersome manual operation, has prevented defective products caused by inspector's maloperation Process improves testing efficiency simultaneously and can guarantee that test product 100% is qualified.
Automatic test philosophy of the invention is such as are as follows: overcurrent plate is pushed in place by cylinder, and triggering GND current potential useful signal is certainly Dynamic to power on, then coil analog current exports by TD1, TD2, while monitoring regulator block effective, the coil voltage that exports 11.5-12.5V 4.3V, the effective actions such as comparator, relay then lock cylinder and are alarmed, can effectively be improved if there is an abnormal parameters Controller crosses electric injury, prevents situations such as missing inspection, maloperation while improving testing efficiency.
As Fig. 3 shows a kind of specific operating method.Operating procedure answer includes: to put plate-starting pressing plate-test to close Lattice it is unqualified-take plate.Manually automatic implementation process comparative situation be as follows:
Individual plates can be achieved from testing efficiency and save testing time 3S by the present invention, and efficiency improves 30%;In safety operation Aspect can prevent to contact forceful electric power, prevent to generate sparking electric current, substantially increase safe operation;It will be tested at the reliable aspect of test Content more sectionalization, test save i.e. display test result (OK clearance, NG locking alarm), prevent employee's missing inspection;It is testing Optimal inspection process, operation are simpler significantly in terms of mode.
1, test coverage and the survey of corresponding product can be improved in the automatic test that all overcurrent protective devices may be implemented Try efficiency.
Pass through experimental verification, it can be seen that the present invention includes
1, coil over-current signal output, control and operational safety: by overcurrent coil pin input analog current into Row trigger winding movement, so that solving manual test (leads to forceful electric power by sparking to which trigger winding generated to overcurrent coil Electric current) employee is inconvenient, solves the risk of operation, and it is also prevented from coil sparking and generated electric injury controller.
2, power supply wave shape signal and test process mistake proofing, leakproof reliability: by entirely testing the test automatically that comes The monitoring of Cheng Jinhang whole process waveform, powers on and power down waveform is steady, and impulse- free robustness and electric arc pulse are abnormal, monitors during the test Regulator block exports 12V, TD1, TD2 voltage condition, and the action situations such as comparator, relay compare manual test, in electricity point excessively Analysis, details monitoring, improved efficiency, quality controllable, safe and efficient etc. are greatly improved.
In conclusion the present invention, which has eliminated original manual test, (leads to forceful electric power by sparking to trigger to overcurrent coil Coil generates the movement of overcurrent trigger protection device comparable chip), analog current driving is carried out by thimble, realization was entirely tested The automatic monitoring of parameters in journey.Trigger winding movement is carried out by inputting analog current to overcurrent coil pin, to solve Manual test (leading to forceful electric power by sparking to which trigger winding generates overcurrent to the overcurrent coil) employee that determined is inconvenient, solves The risk of operation is also prevented from coil sparking and generated electric injury controller.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention.It is all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (13)

1. a kind of overcurrent protector automatic test approach, which is characterized in that the overcurrent coil input simulation electricity of overcurrent protector Stream judges whether overcurrent protector is different by monitoring the output voltage and/or action situation of each overcurrent element of overcurrent protector Often.
2. overcurrent protector automatic test approach according to claim 1, which is characterized in that the overcurrent element included Streamline circle and/or current transformer and/or regulator block and/or comparator and/or relay.
3. overcurrent protector automatic test approach according to claim 2, which is characterized in that
When the output voltage of the overcurrent coil is less than 4.3V, breaking protector exception is sentenced;It is defeated when the current transformer When voltage is less than 4.3V out, breaking protector exception is sentenced;When the output voltage of the regulator block is less than 11.5V or is greater than When 12.5V, breaking protector exception is sentenced;When the output voltage of the comparator is less than 4.3V or comparator is failure to actuate, sentence Breaking protector is abnormal;When the relay is failure to actuate, breaking protector exception is sentenced.
4. overcurrent protector automatic test approach according to claim 1, which is characterized in that when judging that overcurrent protector is different Chang Shi carries out warning note.
5. overcurrent protector automatic test approach according to claim 1, which is characterized in that overcurrent protector to be measured is 1 It is a, 2 or multiple, when overcurrent protector to be measured be it is multiple when, multiple overcurrent protectors are detected simultaneously.
6. a kind of overcurrent protector Auto-Test System characterized by comprising
Drive module, for driving flowing plate to move, so that flowing plate be made to be connected with logic judgment module;
Flowing plate is crossed, overcurrent element is provided with, flowing plate is crossed and is moved under drive module driving;
Logic judgment module, for overcurrent coil input analog current, and monitor each overcurrent element output voltage and/or Action situation judges whether overcurrent protector is abnormal;
Cue module, for each overcurrent element output voltage values and/or action situation prompt, the mode packet of prompt Include display interface and/or sound-light alarm.
7. according to a kind of overcurrent protector Auto-Test System of claim 6 institute, which is characterized in that further include:
Press module, for pushing flowing plate to move under the driving of drive module.
8. a kind of overcurrent protector automatic testing equipment, it is characterised in that: including base device, driving device, suggestion device, institute It states and is provided with logic judgment device in base device, the driving device is set to the top of base device, and overcurrent to be detected is protected Shield device moves under the driving of the driving device, and overcurrent protector to be detected is made to be connected with logic judgment device, prompts dress Set and be connected with logic judgment device, by suggestion device to the output voltage values of each overcurrent element and/or action situation into Row prompt.
9. overcurrent protector automatic testing equipment according to claim 8, it is characterised in that: the overcurrent protection to be detected The needle bed including several thimbles is provided between device and logic judgment device.
10. overcurrent protector automatic testing equipment according to claim 9, it is characterised in that: the overcurrent of overcurrent protector Plate lower surface is provided with pallet, and there are the avoid holes for avoiding thimble on the pallet.
11. overcurrent protector automatic testing equipment according to claim 8, it is characterised in that: the suggestion device is aobvious Show interface and/or acoustic-optic alarm.
12. overcurrent protector automatic testing equipment according to claim 8, it is characterised in that: connect in the driving device It is connected to a day disk, is provided with several pressure bars on the day disk.
13. overcurrent protector automatic testing equipment according to claim 8, it is characterised in that: the driving device is gas Cylinder.
CN201811313311.8A 2018-11-06 2018-11-06 A kind of overcurrent protector automatic test approach, system and device Pending CN109212372A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113777520A (en) * 2021-09-16 2021-12-10 浪潮商用机器有限公司 Test method, device, system and medium for board-mounted power supply overcurrent protection

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JPH06284551A (en) * 1993-03-29 1994-10-07 Mitsubishi Electric Corp Testing circuit of overcurrent protection device
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CN102313848A (en) * 2010-06-30 2012-01-11 山东新焦点龙盛汽车配件有限公司 Overcurrent protector detection device
CN103792445A (en) * 2014-01-16 2014-05-14 厦门立林电气控制技术有限公司 Fully intelligent electric power overcurrent protection tester
CN104849579A (en) * 2015-04-14 2015-08-19 中广核核电运营有限公司 System and method for testing sensitive elements of over-current protection and voltage monitoring device
CN206431249U (en) * 2016-12-22 2017-08-22 浙江达峰科技有限公司 The remote controlled automatic testing jig of massage armchair control panel
CN107271896A (en) * 2017-08-01 2017-10-20 郑州市轨道交通有限公司运营分公司 Safety relay test device and its method of testing
CN209132357U (en) * 2018-11-06 2019-07-19 格力电器(武汉)有限公司 A kind of overcurrent protector Auto-Test System and device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06284551A (en) * 1993-03-29 1994-10-07 Mitsubishi Electric Corp Testing circuit of overcurrent protection device
CN101005202A (en) * 2006-12-26 2007-07-25 华为技术有限公司 Method and system for detecting DC over current protector
CN102313848A (en) * 2010-06-30 2012-01-11 山东新焦点龙盛汽车配件有限公司 Overcurrent protector detection device
CN103792445A (en) * 2014-01-16 2014-05-14 厦门立林电气控制技术有限公司 Fully intelligent electric power overcurrent protection tester
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113777520A (en) * 2021-09-16 2021-12-10 浪潮商用机器有限公司 Test method, device, system and medium for board-mounted power supply overcurrent protection

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