CN109211713A - A kind of anti-shelling property tester of precoated sand and its application method - Google Patents

A kind of anti-shelling property tester of precoated sand and its application method Download PDF

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Publication number
CN109211713A
CN109211713A CN201811229311.XA CN201811229311A CN109211713A CN 109211713 A CN109211713 A CN 109211713A CN 201811229311 A CN201811229311 A CN 201811229311A CN 109211713 A CN109211713 A CN 109211713A
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metal type
sand
sample
property tester
precoated sand
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CN109211713B (en
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张显旺
徐晶
邓世远
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New Mstar Technology Ltd In Ningbo
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New Mstar Technology Ltd In Ningbo
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N5/00Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

The invention belongs to shelling property test equipment technologies, and in particular to a kind of anti-shelling property tester of precoated sand and its application method, including, testing stand, with upper table surface and following table, the side of upper table surface offers opening;Test stand is set to overthe openings and is fixed on testing stand;Metal type, can be heated, and wear in metal type and be fixed with rotation axis, and the groove of perforation is provided among metal type, is equipped with mandril in groove;Sanding device, is set to the side of test stand and can turn to right above metal type sand sample is layed in metal type;Quantitative sand sample is spread to the metal type for being heated to certain temperature by sanding device, is measured the sample taking-up in metal type with mandril.The configuration of the present invention is simple, measuring speed is fast, and each data of different samples can intuitively react the anti-shelling implementations of precoated sand product, and test method is simple, and sand sample does not need to be pre-processed yet, and as a result accurately and reliably, requires operating environment and operation technique low.

Description

A kind of anti-shelling property tester of precoated sand and its application method
Technical field
The invention belongs to shelling property test equipment technologies, and in particular to a kind of anti-shelling property tester of precoated sand and its Application method.
Background technique
In the performance of precoated sand, anti-shelling property is a wherein more important characteristic, the better precoated sand of anti-shelling property, Its shell produced (core) quality stablizes durable, not cracky, shell easy to clean after casting, stable product quality, production effect Rate is high, and defect rate is low.Shell core precoated sand is easy to produce shelling defect during making shell core sand core, is easy in casting process to produce The defects of raw punching, will fight shelling property for the precoated sand that production development goes out new varieties and test, due to precoated sand field More emerging industry is still belonged to, carries out the measurement of anti-shelling property, external detection device without very applicable equipment instantly Structure is complicated, at high cost, and the operating environment and operation technique of equipment require height, and measurement result is not intuitive enough, is not suitable for vehicle Between complex environment, now develop a kind of easy to use, test speed is fast, and the low anti-shelling tester of labor intensity was tested Journey is simple, as a result accurate reliable.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, propose that a kind of structure is simple, measuring speed Fastly, the anti-shelling property tester of the accurate precoated sand of result.
Object of the invention can be realized by the following technical scheme: a kind of anti-shelling property tester of precoated sand, including, examination Platform is tested, with upper table surface and following table, the side of the upper table surface offers opening;Test stand is set to overthe openings And be fixed on testing stand, it is provided at the top of the test stand in the sand-falling port of opening face;Metal type can be heated, described It is worn in metal type and is fixed with rotation axis, the both ends of the rotation axis are rotatably set on the test stand of sand-falling port two sides, described It is provided with the groove of perforation among metal type, is equipped with mandril in the groove;Sanding device is set to the side of test stand simultaneously It can turn to right above metal type and sand sample is layed in metal type;Quantitative sand sample spread by sanding device certain to being heated to In the metal type of temperature, shakeout time and knockout quality are measured, is measured the sample taking-up in metal type with mandril.
In a kind of above-mentioned anti-shelling property tester of precoated sand, control cabinet, the control are provided on the testing stand Power switch, display screen, timer, buzzer and the heater switch of control metal type heating are provided on case.
In a kind of above-mentioned anti-shelling property tester of precoated sand, the rotation axis both ends are provided with axle sleeve, the axle sleeve It is fixed on test stand, the rotation axis is rotated along axle sleeve.
In a kind of above-mentioned anti-shelling property tester of precoated sand, the sanding device includes that lower end is fixed on test stand Fixed link and the limit film being set in fixed link, the filler funnel for being placed on fixed link upper end, the limit film be provided with It two panels and is fixed in fixed link, the filler funnel lateral surface, which is provided with, to be placed in fixed link and rotary installation Set.
In a kind of above-mentioned anti-shelling property tester of precoated sand, the side of the metal type, which is provided with, to overturn metal type 180 ° of hand lever is provided on the test stand and a pair of is respectively used to the support hand lever supporting block different in overturning front-rear position.
In a kind of above-mentioned anti-shelling property tester of precoated sand, the groove is provided with table top, and the mandril upper end is set It is equipped with the boss with table top cooperation, the mandril lower end is arranged with spring from metal type bottom surface direction, and the mandril lower end passes through gold Type and spring section are connected with lever.
In a kind of above-mentioned anti-shelling property tester of precoated sand, the lever middle is provided with strut, and the strut is worn And it can be along holder pivots in the bracket being fixed below testing stand.
In a kind of above-mentioned anti-shelling property tester of precoated sand, gradually purse up obliquely is provided with below the opening Targeting port.
In a kind of above-mentioned anti-shelling property tester of precoated sand, electricity is provided on the following table immediately below the targeting port Sub- scale and sample pan.
A kind of application method of the anti-shelling property tester of precoated sand, this approach includes the following steps,
S1: confirming that the groove of metal type is upward, open power supply, heater switch is opened, heat metal type to 250 DEG C ± 5 DEG C, Constant temperature 10min;
S2: electronic scale power switch is opened, sample pan is placed on electronic scale;
S3: sand sample weighs 500g after stirring evenly, and filler funnel is turned to the surface of groove, sand sample is poured into and is filled out It in funnel, flows out sand naturally, while touching timer and starting countdown 60s, after sand flows completely out, funnel is pushed back into original Position;
Buzzer warning after S4:60s countdown closes buzzer, overturns 180 ° of metal type using hand lever, records sand sample The amount of not sticking together in disk;
S5: pressing timer countdown 60s again, and observation sticks together whether sand falls, and record falls the time and falls weight Amount;
It is flipped back to metal type after S6:60s countdown, presses down on lever mandril and sample is detached from and is pushed up with metal type Out, the thickness and record at sample edge to central lug position 1/2 are measured;
S7: the residual sand on metal type surface is cleaned out.
The configuration of the present invention is simple, measuring speed is fast, and each data of different samples can intuitively react precoated sand product Anti- shelling implementations, test method is simple, and sand sample does not need to be pre-processed yet, as a result accurately and reliably, to operating environment and Operation technique requires low.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the anti-shelling property tester of precoated sand,
Fig. 2 is a kind of metal type Structure explosion diagram of the anti-shelling property tester of precoated sand.In figure, testing stand 100, upper table surface 110, opening 111, targeting port 112, control cabinet 113, following table 120, test stand 200, sand-falling port 210, metal type 300, rotation axis 310, axle sleeve 311, groove 320, table top 321, mandril 330, boss 331, spring 332, hand lever 340, supporting block 341, lever 350, strut 351, bracket 352, sanding device 400, fixed link 410, limit film 411, filler funnel 420, installation set 421, electricity Sub- scale 500, sample pan 600.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described, However, the present invention is not limited to these examples.
As depicted in figs. 1 and 2, the anti-shelling property tester of a kind of precoated sand, including, testing stand 100, with upper table surface 110 and following table 120, the side of upper table surface 110 offer opening 111;Test stand 200 is set to above opening 111 and solid Due on testing stand 100, be provided at the top of test stand 200 in be open 111 faces sand-falling port 210;Metal type 300 can be added Heat wears in metal type 300 and is fixed with rotation axis 310, and the both ends of rotation axis 310 are rotatably set to the examination of 210 two sides of sand-falling port It tests on frame 200, the groove 320 of perforation is provided among metal type 300, is equipped with mandril 330 in groove 320;Sanding device 400, Sand sample is layed in metal type 300 by its side for being set to test stand 200 and can turning to right above metal type 300;By adding Sand device 400 spreads quantitative sand sample to the metal type 300 for being heated to certain temperature, measures shakeout time and knockout quality, uses Mandril 330 measures the sample taking-up in metal type 300.
Upper table surface 110 and following table 120 are vertically arranged, and place each test parts, the height of test stand 200 to support Higher than the upper table surface 110 of testing stand 100, operator is suitably highly facilitated to carry out test operation, metal type 300 is set to test On frame 200, extra sand sample drops into sand sample via opening 111 downwards from the gap between 300 side of metal type and sand-falling port 210 In disk 600, metal type 300 is set as the intermediate fixed cylinder for being equipped with rotation axis 310, is erected at test by rotation axis 310 On frame 200, stable structure can overturn metal type 300, and stable structure by rotation axis 310, facilitate operation, and metal type 300 heats The precoated sand meeting curing molding on its surface, mandril 330 carry out sample cured in groove to push taking-up measurement upwards afterwards.
Preferably, it is provided with control cabinet 113 on testing stand 100, power switch, display screen, meter are provided on control cabinet 113 When device, buzzer and control metal type 300 heat heater switch.The setting of control cabinet 113, can will be electric in 100 side of testing stand Road carries out covering protection, and each switch on panel, which facilitates, to be operated and observed, and heater switch is connected to metal type 300, can be to gold Type 300 heat, start measurement preparatory function, display screen can set and observation experiment temperature and timing reading, convenient for record, Buzzer can sound an alarm, and carry out the record or test operation of related data in time.
Preferably, 310 both ends of rotation axis are provided with axle sleeve 311, and axle sleeve 311 is fixed on test stand 200, rotation axis 310 It is rotated along axle sleeve 311.Rotation axis 310 passes through the center location of metal type 300, and overturning is by rotation axis 310 along 311 turns of axle sleeve Dynamic, axle sleeve 311 is integrally formed and the flat configuration at both ends is fixed on test stand 200, stable structure.
Preferably, sanding device 400 includes the fixed link 410 and be set to fixed link that lower end is fixed on test stand 200 Limit film 411 on 410, the filler funnel 420 for being placed on 410 upper end of fixed link, limit film 411 are provided with two panels and are fixed on In fixed link 410,420 lateral surface of filler funnel, which is provided with, to be placed in fixed link 410 and rotary installation set 421.It fills out Funnel 420 along fixed link 410 rotate, turn to against side limit film 411 when, the discharging gate of filler funnel 420 320 top of groove is faced, filler position is accurate, when turned to after filler against other side limit film 411, filler funnel 420 produce test stand 200 completely, do not influence the space of the overturning of metal type 300, and compact overall structure is reasonable, save space, while not Influence test operation.
It is further preferred that the side of metal type 300, which is provided with, to overturn 180 ° of hand lever 340, test stand for metal type 300 It is provided with a pair of support hand lever 340 that is respectively used on 200 and is overturning the different supporting block 341 of front-rear position.Hand lever 340 is set to The middle part of 300 side of metal type, hand lever 340 and rotation axis 310 are in 90 ° of settings, stress balance when overturning, operating process stabilization side Just, the supporting block 341 of two sides may be used to support hand lever 340 before and after overturning, and supporting block 341 is set as triangle, push up Portion's hand lever 340, stable structure, hand lever 340 have heavier quality, can all make 300 holding of metal type horizontal before and after overturning.
In a kind of above-mentioned anti-shelling property tester of precoated sand, groove 320 is provided with table top 321, and 330 upper end of mandril is set It is equipped with the boss 331 cooperated with table top 321,330 lower end of mandril is arranged with spring 332, mandril 330 from 300 bottom surface direction of metal type Lower end passes through metal type 300 and 332 part of spring is connected with lever 350.Table top is arranged in the groove side, and the through-hole among table top can It is passed through with accommodating mandril lower end, up, mandril 330 is penetrated from top to bottom for the groove 320 equipped with table top 321, and boss 331 blocks It closes and forms the closed groove 320 in bottom on the table top 321 in groove 320, after sand sample is fallen on groove 320, in 300 table of metal type Face solidification, ejection can take out cured sample mandril 330 upwards, and spring 332 drives mandril 330 to reset, easy to operate letter Single, sample takes out completely, and measurement structure is accurate.
It is further preferred that being provided with strut 351 in the middle part of lever 350, strut 351, which is arranged in, to be fixed under testing stand 100 It can rotate in the bracket 352 of side and along bracket 352.Lever 350 and strut 351 are vertical setting, when upper and lower shifting lever 350 Strut 351 is rotated along bracket 352, and the outwardly extending one end of lever 350 is pushed, and is just lifted upwards with 330 connecting pin of mandril, from And cured sample can be ejected the groove 320 of metal type 300 by the boss 331 of 330 upper end of mandril, sample is complete, facilitates survey Amount, under spring 332 acts on, lever 350 and mandril 330 automatically reset, easy to operate.
Preferably, 111 lower section of opening is provided with the targeting port 112 of gradually purse up obliquely.Extra sand sample is from opening Continue along targeting port 112 toward whereabouts at 111, the targeting port 112 collapsed downwards can prevent sand sample from splashing, and claim convenient for collecting Weight.
Preferably, electronic scale 500 and sample pan 600 are provided on the following table 120 immediately below targeting port 112.Sand sample Dropped into sample pan 600 along targeting port 112, electronic scale 500 can read the amount of not sticking together, etc. after metal type 300 overturn, can be with Knockout amount is read, simple and convenient, reading speed is fast, and error is small.
A kind of application method of the anti-shelling property tester of precoated sand, this approach includes the following steps,
S1: confirming that the groove of metal type is upward, open power supply, heater switch is opened, heat metal type to 250 DEG C ± 5 DEG C, Constant temperature 10min;
S2: electronic scale power switch is opened, sample pan is placed on electronic scale;
S3: sand sample weighs 500g after stirring evenly, and filler funnel is turned to the surface of groove, sand sample is poured into and is filled out It in funnel, flows out sand naturally, while touching timer and starting countdown 60s, after sand flows completely out, funnel is pushed back into original Position;
Buzzer warning after S4:60s countdown closes buzzer, overturns 180 ° of metal type using hand lever, records sand sample The amount of not sticking together in disk;
S5: pressing timer countdown 60s again, and observation sticks together whether sand falls, and record falls the time and falls weight Amount;
It is flipped back to metal type after S6:60s countdown, presses down on lever mandril and sample is detached from and is pushed up with metal type Out, the thickness and record at sample edge to central lug position 1/2 are measured;
S7: the residual sand on metal type surface is cleaned out.
Below according to above embodiments, the working principle and process of a kind of anti-shelling property tester of precoated sand are described.
It can be used for placing burnisher, such as small scoop and hairbrush in 111 sides that are open on upper table surface 110, survey every time Remaining sand sample is cleared up after amount, opens heater switch, constant temperature 10min after metal type is heated to 250 DEG C ± 5 DEG C, by filler funnel The groove for turning to outlet face metal type weighs the sand sample that 500g is stirred evenly and inserts in metal type from filler funnel, hand is used after 60s Bar overturns 180 ° of metal type, and extra sand sample drops into sample pan, directly reads that the amount of not sticking together is simultaneously from the display screen on electronic scale It records, observes and record sample sand falling the time and falling weight in timing 60s, be flipped back to by metal type after 60s, will be pushed up with lever Bar completely ejects cured sand sample out of groove upwards, measures thickness and record at its edge to central lug position 1/2.
The present invention carries out the anti-shelling test of precoated sand, and heterogeneity and manufacturing process influence sand sample in experiment and show The performance data come, the measurement method sand sample do not need to be pre-processed, and measure convenient and efficient, the measurement data pair of different samples More obvious than difference, the structure of tester is simple, stablizes practical, and measurement result is fast, and equipment cost is low, and maintenance and cleaning is convenient, to behaviour Make environment and operation technique requirement is low, it is practical.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (10)

1. a kind of anti-shelling property tester of precoated sand characterized by comprising
Testing stand, with upper table surface and following table, the side of the upper table surface offers opening;
Test stand is set to overthe openings and is fixed on testing stand, is provided at the top of the test stand in opening face Sand-falling port;
Metal type can be heated, and worn in the metal type and be fixed with rotation axis, and the both ends of the rotation axis, which are rotatably set to, to be fallen On the test stand of the two sides Sha Kou, it is provided with the groove of perforation among the metal type, is equipped with mandril in the groove;
Sanding device, is set to the side of test stand and can turn to right above metal type sand sample is layed in metal type;
Quantitative sand sample is spread to the metal type for being heated to certain temperature by sanding device, measures shakeout time and knockout matter Amount is measured the sample taking-up in metal type with mandril.
2. the anti-shelling property tester of a kind of precoated sand according to claim 1, which is characterized in that be arranged on the testing stand There is control cabinet, power switch, display screen, timer, buzzer and the heating of control metal type heating are provided on the control cabinet Switch.
3. the anti-shelling property tester of a kind of precoated sand according to claim 1, which is characterized in that the rotation axis both ends are set It is equipped with axle sleeve, the axle sleeve is fixed on test stand, and the rotation axis is rotated along axle sleeve.
4. the anti-shelling property tester of a kind of precoated sand according to claim 1, which is characterized in that the sanding device includes The fixed link that lower end is fixed on test stand and the limit film being set in fixed link, the filler leakage for being placed on fixed link upper end Bucket, the limit film are provided with two panels and are fixed in fixed link, and the filler funnel lateral surface, which is provided with, is placed on fixed link Upper and rotary installation set.
5. the anti-shelling property tester of a kind of precoated sand according to claim 1, which is characterized in that the side of the metal type is set Metal type can be overturn 180 ° of hand lever by being equipped with, and a pair is provided on the test stand and is respectively used to support hand lever in overturning anteroposterior position Set different supporting blocks.
6. the anti-shelling property tester of a kind of precoated sand according to claim 1, which is characterized in that the groove is provided with platform Face, the mandril upper end are provided with the boss with table top cooperation, and the mandril lower end is arranged with spring from metal type bottom surface direction, institute It states mandril lower end and is connected with lever across metal type and spring section.
7. the anti-shelling property tester of a kind of precoated sand according to claim 6, which is characterized in that the lever middle setting There is strut, the strut is arranged in the bracket being fixed below testing stand and can be along holder pivots.
8. the anti-shelling property tester of a kind of precoated sand according to claim 1, which is characterized in that setting below the opening There is the targeting port of gradually purse up obliquely.
9. the anti-shelling property tester of a kind of precoated sand according to claim 8, which is characterized in that immediately below the targeting port Following table on be provided with electronic scale and sample pan.
10. a kind of application method of the anti-shelling property tester of precoated sand, this approach includes the following steps,
S1: confirming that the groove of metal type is upward, opens power supply, heater switch is opened, and heats metal type to 250 DEG C ± 5 DEG C, in constant temperature 10min;
S2: electronic scale power switch is opened, sample pan is placed on electronic scale;
S3: sand sample weighs 500g after stirring evenly, and filler funnel is turned to the surface of groove, and sand sample is poured into filler leakage It in bucket, flows out sand naturally, while touching timer and starting countdown 60s, after sand flows completely out, by funnel pushed home;
Buzzer warning after S4:60s countdown closes buzzer, overturns 180 ° of metal type using hand lever, records in sample pan The amount of not sticking together;
S5: pressing timer countdown 60s again, and observation sticks together whether sand falls, and record falls the time and falls weight;
It is flipped back to metal type after S6:60s countdown, presses down on lever mandril and sample is detached from and is ejected with metal type, measure The thickness and record materialsed at edge to central lug position 1/2;
S7: the residual sand on metal type surface is cleaned out.
CN201811229311.XA 2018-10-22 2018-10-22 Precoated sand shelling resistance tester and use method thereof Active CN109211713B (en)

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US5589650A (en) * 1993-04-21 1996-12-31 Maschinenfabrik Gustav Eirich Apparatus and method for defining molding technological properties of molding substances in casting works
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