CN109210983A - Descaling method, device, system, controller and storage medium - Google Patents
Descaling method, device, system, controller and storage medium Download PDFInfo
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- 238000001816 cooling Methods 0.000 description 5
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G7/00—Cleaning by vibration or pressure waves
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Abstract
The application relates to a descaling method, a descaling device, a descaling system, a controller and a storage medium. The method comprises the following steps: acquiring the initial vibration frequency of equipment to be descaled; obtaining vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until the descaling finishing condition is met. The vibration adjusting frequency is obtained by utilizing the initial vibration frequency and the resonance frequency range, and a vibration signal corresponding to the vibration adjusting frequency is applied to the equipment to be descaled, so that the vibration frequency of the equipment to be descaled meets the resonance frequency of dirt, the dirt is cracked due to the resonance, and is peeled from the equipment to be descaled, and the descaling effect is achieved. In the whole descaling process, the equipment to be descaled does not need to stop running, and descaling treatment is completed under the condition that the equipment to be descaled normally works.
Description
Technical Field
The present application relates to the field of descaling technology, and in particular, to a descaling method, apparatus, system, controller, and storage medium.
Background
During the operation of mechanical equipment, each pipeline can generate dirt after long-time operation due to the influence of various impurities or other external factors. Taking the cooler as an example, most evaporators adopted in the cooler are double-pipe heat exchangers, scale is easily generated in the pipeline of the water passage after long-time operation, once the inner wall of the pipeline is scaled, the heat exchange thermal resistance of the evaporator is increased, the heat exchange efficiency is reduced, the load of the evaporator is increased day by day, and therefore the cooling effect of the cooler is reduced. Therefore, it is necessary to remove the dirt in the pipeline in time to ensure the operation performance of the equipment.
However, in the conventional descaling method, chemical agents such as organic acid are used for cleaning the scale deposit position, and when the method is used for cleaning and descaling, the operation of equipment needs to be suspended, and the equipment is restarted after the cleaning is finished, so that the normal operation of the equipment is influenced.
Disclosure of Invention
In view of the above, there is a need to provide a descaling method, device, system, controller and storage medium that can avoid affecting the normal operation of the equipment.
A method of descaling, the method comprising:
acquiring the initial vibration frequency of equipment to be descaled;
and obtaining a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until a descaling finishing condition is met.
A descaling device, comprising:
the frequency acquisition module is used for acquiring the initial vibration frequency of the equipment to be descaled;
and the resonance module is used for obtaining a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until a descaling finishing condition is met.
A controller comprising a memory and a processor, the memory storing a computer program, the processor implementing the following steps when executing the computer program:
acquiring the initial vibration frequency of equipment to be descaled;
and obtaining a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until a descaling finishing condition is met.
A computer-readable storage medium, on which a computer program is stored which, when executed by a processor, carries out the steps of:
acquiring the initial vibration frequency of equipment to be descaled;
and obtaining a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until a descaling finishing condition is met.
A descaling system, the system comprising: the device comprises a controller and a vibrator arranged on equipment to be descaled, wherein the vibrator is connected with the controller;
the controller is used for obtaining the initial vibration frequency of equipment to be descaled, obtaining the vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of dirt, generating a vibration signal according to the vibration adjusting frequency, and sending the vibration signal to the vibrator until the descaling finishing condition is met;
the vibrator is used for receiving the vibration signal and generating vibration according to the vibration signal.
According to the descaling method, the descaling device, the descaling system, the controller and the storage medium, the initial vibration frequency of the equipment to be descaled is obtained, the vibration adjusting frequency is obtained according to the initial vibration frequency and the resonance frequency range of the dirt, the vibration signal is generated according to the vibration adjusting frequency, and the vibration signal is applied to the equipment to be descaled until the descaling ending condition is met. The vibration adjusting frequency is obtained by utilizing the initial vibration frequency and the resonance frequency range, and a vibration signal corresponding to the vibration adjusting frequency is applied to the equipment to be descaled, so that the vibration frequency of the equipment to be descaled meets the resonance frequency of dirt, the dirt is cracked due to the resonance, and is peeled from the equipment to be descaled, and the descaling effect is achieved. In the whole descaling process, the equipment to be descaled does not need to stop running, and descaling treatment is completed under the condition that the equipment to be descaled normally works.
Drawings
FIG. 1 is a schematic diagram of a descaling system according to an embodiment;
FIG. 2 is a schematic structural diagram of an apparatus to be descaled and a descaling system according to an embodiment;
FIG. 3 is a schematic flow diagram of a descaling method according to an embodiment;
FIG. 4 is a schematic flow chart of the resonance generating step in one embodiment;
FIG. 5 is a schematic flow chart of a descaling method according to an embodiment;
FIG. 6 is a block diagram of an exemplary descaling apparatus;
FIG. 7 is an internal block diagram of a controller in accordance with one embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The descaling method provided by the application can be applied to the descaling system 100 shown in fig. 1. As shown in FIG. 1, the descaling system comprises a controller 102 and a vibrator 104 arranged on the device 200 to be descaled, wherein the vibrator 104 is connected with the controller 102. The controller 102 may be an integrated device such as a control chip disposed in the device 200 to be descaled, or may be an independent terminal device. The terminal device may be, but is not limited to, various personal computers, notebook computers, smart phones, and tablet computers. The vibrator 104 may be disposed at a portion to be descaled in the apparatus to be descaled 200, or may be disposed at other portions as long as the generated vibration can be transmitted to the apparatus to be descaled 200 without loss.
In this embodiment, the controller 102 is configured to obtain an initial vibration frequency of the device to be descaled, obtain a vibration adjusting frequency according to the initial vibration frequency and a resonance frequency range of the dirt, generate a vibration signal according to the vibration adjusting frequency, and send the vibration signal to the vibrator until a descaling ending condition is met. The vibrator 104 is configured to receive the vibration signal and generate a vibration according to the vibration signal.
Further, the descaling system 100 also comprises a frequency detector connected with the controller 102, and the frequency detector is used for detecting the initial vibration frequency of the equipment to be descaled and sending the initial vibration frequency to the controller.
In an embodiment, the descaling system 100 further comprises a water quality detector connected to the controller 102, wherein the water quality detector is used for detecting the water quality of the water flow in the device to be descaled and sending the detected water quality value to the controller 102, so that the controller 102 determines whether the target vibration frequency needs to be updated and whether the descaling ending condition is reached according to the water quality detector. Wherein, the water quality detector can be installed at the water flow outlet of the device 200 for removing scale so as to collect a water flow sample for water quality detection.
Taking the device 200 to be descaled as a cooling machine as an example, as shown in fig. 2, the cooling machine 200 includes a condenser 202, a compressor 204, an evaporator 206 and an expansion valve 208 which are connected in sequence. In this embodiment, the descaling system 100 is used to remove scale from the water flow pipe in the evaporator 206 of the cooling machine in which the descaling system 100 is disposed. Specifically, the vibrator 104 is disposed on the evaporator 206, and the controller 102 is connected to the vibrator 104. The controller 102 also has a frequency detection function, and detects the initial vibration frequency by contacting and connecting to the cooling machine 200.
The initial vibration frequency of the equipment to be descaled is obtained through the frequency detection function of the controller 102, the controller 102 obtains the vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of dirt, generates a vibration signal according to the vibration adjusting frequency, sends the vibration signal to the vibrator 104, and the vibrator 104 vibrates to enable the vibration frequency of the evaporator 208 to reach the resonance frequency, so that the dirt in the pipeline of the evaporator 208 cracks due to the resonance, and is peeled from the equipment to be descaled to achieve the descaling effect. In the whole descaling process, the equipment to be descaled does not need to stop running, and descaling treatment is completed under the condition that the equipment to be descaled normally works.
In one embodiment, as shown in FIG. 3, a descaling method is provided, which is illustrated by the application of the method to the controller 102 in FIG. 1, and comprises the following steps:
s302, acquiring the initial vibration frequency of the equipment to be descaled.
The initial vibration frequency refers to the frequency of vibration generated by the equipment to be descaled in the current normal operation state. Taking equipment to be descaled as a machine tool cooler as an example, the initial vibration frequency refers to the vibration frequency of the machine tool cooler during operation, and the initial vibration frequency of the machine tool cooler comprises the whole machine vibration frequency when the machine tool cooler is driven to vibrate by vibration generated by the self-operation and other devices in a machine set. It can be understood that the initial vibration frequency of the equipment to be descaled also includes the whole machine vibration frequency when the equipment to be descaled is driven to vibrate by the vibration generated by the self-working and the vibration of other devices in the machine set. The initial vibration frequency can be obtained by detecting through a frequency detector arranged on the equipment to be descaled, and can also be obtained by detecting through a frequency detection function of the controller.
Specifically, when the descaling request information is acquired, the initial vibration frequency of the frequency detector is acquired. The descaling request information can be request information generated when a descaling mode is started manually, or can be automatically generated according to descaling rules, wherein the descaling rules can be that descaling is carried out according to a descaling period, the amount of scale reaches a certain degree, and the like.
S304, obtaining a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until a descaling finishing condition is met.
The resonance frequency range refers to a vibration frequency range that can cause dirt to resonate. The resonance frequency range includes different frequency values required for making the dirt resonate under the condition of different dirt layer thicknesses and different proportions of dirt components. The vibration tuning frequency refers to the frequency of the additional vibration that needs to be applied to cause the fouling to resonate.
Specifically, a target vibration frequency is determined based on a pre-stored resonance frequency range, a vibration adjusting frequency is obtained according to a vibration adjusting frequency calculation rule according to an initial vibration frequency and the determined target vibration frequency, a vibration signal is generated based on the obtained vibration adjusting frequency, and the vibration signal is applied to the equipment to be descaled until a descaling finishing condition is met, so that dirt is separated from the equipment to be descaled due to the generation of resonance. The target vibration frequency refers to the vibration frequency which needs to be reached by the equipment to be descaled in order to enable dirt to resonate, and the target vibration frequency belongs to the range of the resonance frequency. In an embodiment, the vibration signal may be applied to the equipment to be descaled by a vibrator mounted on the equipment to be descaled.
According to the descaling method, the initial vibration frequency of the equipment to be descaled is obtained, the vibration adjusting frequency is obtained according to the initial vibration frequency and the resonance frequency range of the dirt, the vibration signal is generated according to the vibration adjusting frequency, and the vibration signal is applied to the equipment to be descaled until the descaling finishing condition is met. The vibration adjusting frequency is obtained by utilizing the initial vibration frequency and the resonance frequency range, and a vibration signal corresponding to the vibration adjusting frequency is applied to the equipment to be descaled, so that the vibration frequency of the equipment to be descaled meets the resonance frequency of dirt, the dirt is cracked due to the resonance, and is peeled from the equipment to be descaled, and the descaling effect is achieved. In the whole descaling process, the equipment to be descaled does not need to stop running, and descaling treatment is completed under the condition that the equipment to be descaled normally works.
In one embodiment, as shown in fig. 4, step S304 includes:
s402, the lower limit frequency of the resonance frequency range of the dirt is set as the target vibration frequency. In this embodiment, the lower limit frequency F of the resonance frequency range is setminThe target vibration frequency is used as the initial target vibration frequency, namely the target vibration frequency which is required to be reached by the vibration of the whole machine when the equipment to be descaled is applied with the vibration signal for the first time.
And S404, obtaining a vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency.
Assume an initial vibration signal of x0The target vibration signal is xtTo change the vibration frequency of the apparatus to be descaled from the initial vibration frequency to the target vibration frequency, a vibration signal x is appliedsSo as to satisfy the following conditions:
xt＝x0+xs(1)
expressing the signals by Euler's formula, wherein the initial vibration signalTarget vibration signalVibration signal to be appliedSubstituting equation (1) yields:
wherein, BtRepresenting the target vibration signal x by Euler's formulatComplex value of time, omegatRepresenting a target vibration signal xtAngular frequency of (B)0Representing the initial vibration signal x by the Euler formula0Complex value of time, omega0Representing the initial vibration signal x0Angular frequency of (B)sRepresenting the vibration signal x to be applied by the Euler formulasOf the hourComplex value, omegasRepresenting the vibration signal x to be appliedsT' represents a time variable and i represents an imaginary unit.
Further, assume that there are intermediate quantitiesSo that xt＝x0·xnThen, thenNamely:
combining equation (2) and equation (3) yields:
the simplified transformation of equation (4) can be obtained:
the vibration adjusting frequency calculation rule can be obtained according to the formula (5) as follows:
due to omegat、ω0Respectively according to formula Ft＝2π/ωt、F0＝2π/ω0To obtain F0Denotes the initial vibration frequency, FtRepresenting the target vibration frequency. Therefore, according to the initial vibration frequency F0And a target vibration frequency FtAnd combining the vibration adjusting frequency calculation rule to obtain the vibration adjusting frequencyFs。
In the above formula, Bt、B0Respectively according to target vibration signal xtAnd an initial vibration signal x0Amplitude and phase of (A) are determined, BsCan be configured according to requirements. It will be appreciated that in this embodiment, the descaling method further comprises the step of obtaining the amplitudes and phases of the target vibration signal and the initial vibration signal, and the complex values of the vibration signals to be applied, so as to find Bt、B0And substituting the vibration regulation frequency into a vibration regulation frequency calculation rule to obtain the vibration regulation frequency.
And S406, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled.
And generating a vibration signal with the frequency of the obtained vibration adjusting frequency according to a signal generation rule, transmitting the vibration signal to the vibrator to enable the vibrator to generate vibration, and applying the vibration to the equipment to be descaled to enable the current vibration frequency of the equipment to be descaled to reach the target vibration frequency.
And S408, when the vibration signal updating condition is met, updating the target vibration frequency according to the updating rule, and returning to the step S404 until the descaling ending condition is met.
The update rule is used for updating the target vibration frequency according to a certain rule, so that the updated target vibration frequency is different from the target vibration frequency before updating, and the updated target vibration frequency is within the resonance frequency range. Specifically, the update rule may be to increase a preset frequency value, and the preset frequency value may be configured as needed. For example, if the preset frequency value is 1, the update rule can be expressed as: ft＝Ft+1. In other embodiments, the update rule may also be to increase the target vibration frequency proportionally, and the like, and the specific update rule may be set according to requirements.
Specifically, whether a vibration signal updating condition is met or not is judged, if yes, the target vibration frequency is updated according to an updating rule, the step of obtaining the vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency is executed, the vibration adjusting frequency is obtained according to the updated target vibration frequency, a new vibration signal is generated and applied to the equipment to be descaled, and the target vibration frequency is not updated until a descaling finishing condition is met.
The target vibration frequency is continuously updated, so that the updated target vibration frequency can meet the condition that the current dirt generates resonance, the dirt is effectively removed, and the dirt is completely removed.
Further, the method further includes step S410: and when the descaling ending condition is met, ending the descaling treatment.
In another embodiment, the descaling method is used for removing dirt in the waterway pipeline, and in this embodiment, the step S408 further includes: when the first application time of the vibration signal reaches the first time, acquiring a water quality detection value of the equipment to be descaled; when the water quality detection value is greater than or equal to the preset threshold value and the target vibration frequency is less than the upper limit frequency of the resonance frequency range, updating the target vibration frequency according to the updating rule; and returning to the step of obtaining the vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency until the descaling ending condition is met.
The first application time length refers to the time length from the moment when the vibration signal is applied at the vibration adjusting frequency of the current vibration signal to the current moment; the first duration is a preset value. In particular, the first application period may be recorded by a timer. The water quality detection value refers to the content of dirt in the water flow of the pipeline. Specifically, a water quality detector can be installed at the outlet of the waterway pipeline, and the water quality detection value is obtained by sampling and detecting water flow by the water quality detector. The preset threshold value can be set as a standard value for defining the quality of water, and specifically can be set as a water quality detection value of water flow when descaling is not performed. When the water quality detection value is smaller than the preset threshold value, the water quality is not good, and when the water quality detection value is larger than or equal to the preset threshold value, the water quality requirement standard is met, and the water quality is good.
In this embodiment, whether the first application time reaches a first preset time is judged, and when the first application time of the vibration signal reaches the first time, the water quality detection value of the device to be descaled is obtained. Further judging whether the current water quality detection value is smaller than a preset threshold value or not and whether the current target vibration frequency reaches the upper limit frequency F of the resonance frequency range or notmaxAnd when the water quality detection value is greater than or equal to the preset threshold value and the target vibration frequency is less than the upper limit frequency of the resonance frequency range, updating the target vibration frequency according to the updating rule, returning to execute the step of obtaining the vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency, obtaining the vibration adjusting frequency according to the updated target vibration frequency, generating a new vibration signal and applying the new vibration signal to the equipment to be descaled until a descaling finishing condition is met, and not updating the target vibration frequency.
The detected water quality detection value is compared with a preset threshold value, when the water quality detection value is larger than or equal to the preset threshold value, the current water quality is better, and at the moment, no dirt or excessive dirt is stripped from the pipeline and flows out along with the water flow. That is, the current target vibration frequency reached no longer satisfies the resonance condition of the currently non-peeled dirt or the dirt has been completely removed. If the current achieved target vibration frequency does not meet the resonance condition of the currently unpeeled dirt, updating the vibration signal applied to the equipment to be descaled by updating the target vibration frequency so as to achieve the resonance condition of the currently unpeeled dirt and ensure that the dirt is effectively removed; if the dirt has been completely removed, i.e. the descaling end condition is reached, the descaling process is ended.
Further, the descaling method further comprises the following steps: and when the water quality detection value is smaller than the preset threshold value and the second application time of the vibration signal reaches the second time, returning to the step of obtaining the water quality detection value of the equipment to be descaled.
The second application time length refers to the continuous application time length of the vibration signal after the water quality detection value is compared and judged with a preset threshold value. The second duration is a preset value, the second duration may be smaller than or greater than the first duration, or may be equal to the first duration, and the specific value may be configured as required, which is not limited herein.
In this embodiment, when the first application time reaches the first time or the second application time reaches the second time, if the water quality detection value is smaller than the preset threshold, it indicates that the current water quality is poor, and the scale in the pipeline is peeled off, at this time, a vibration signal is continuously applied to the equipment to be descaled, with the current target vibration frequency as a target, so that the scale meeting the current resonance condition is completely peeled off the pipeline as much as possible. And when the second application time length of the vibration signal reaches the second time length, acquiring the water quality detection value of the equipment to be descaled again to judge whether the current water quality detection value is smaller than the preset threshold value, and determining whether to continuously apply the vibration signal to the equipment to be descaled by taking the current target vibration frequency as a target or update the target vibration frequency according to the judgment result.
In one embodiment, the descaling-end condition includes: the target vibration frequency reaches the upper limit frequency of the resonance frequency range. That is, when the water quality detection value is greater than or equal to the preset threshold value, the water quality is good, and if the currently operated target vibration frequency also reaches the upper limit frequency of the resonance frequency range, the descaling treatment is finished. Because the resonant frequency range includes all possible frequencies of dirt resonance, dirt with different resonant conditions can be cracked and stripped off the pipeline by continuously updating the target vibration frequency, and when the target vibration frequency reaches the upper limit frequency FmaxIn time, dirt can be ensured to be cleaned.
Further, when the descaling ending condition is met, the step of ending the descaling treatment comprises the following steps: and when the descaling ending condition is met, generating a vibration stopping signal and exiting the descaling mode. The vibration stopping signal is used for controlling the vibrator to stop vibrating, and when the device applying the vibration signal is the vibrator, the vibration stopping signal is used for controlling the vibrator to stop vibrating.
Fig. 5 shows a schematic flow diagram of a descaling method according to an embodiment, and referring to fig. 5, the method includes:
s501, when the descaling request information is acquired, starting a descaling mode.
And S502, acquiring the initial vibration frequency of the equipment to be descaled.
In step S503, the lower limit frequency of the resonance frequency range of the dirt is set as the target vibration frequency.
And S504, obtaining a vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency.
And S505, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled through a vibrator.
S506, judging whether the first applying time length of the vibration signal reaches the first time length. If so, go to step S507, otherwise go to step S506.
And S507, acquiring a water quality detection value of the equipment to be descaled.
And S508, judging whether the water quality detection value is smaller than a preset threshold value. If so, go to step S509, otherwise go to step S510.
S509, it is determined whether the second application period of the vibration signal reaches the second period. If yes, the process returns to step S507, otherwise, the process continues to step S509.
S510, determine whether the target frequency reaches the upper limit frequency of the resonant frequency range. If yes, go to step S512, otherwise go to step S511.
And S511, updating the target vibration frequency according to the updating rule, and returning to execute the step S504. In this embodiment, the update rule is Ft＝Ft+1。
And S512, generating a vibration stop signal to control the vibrator to stop vibrating.
And S513, exiting the descaling mode.
According to the descaling method, the vibration adjusting frequency is obtained by utilizing the initial vibration frequency and the determined target vibration frequency in the resonance frequency range, the vibration signal corresponding to the vibration adjusting frequency is applied to the equipment to be descaled, so that the vibration frequency of the equipment to be descaled meets the resonance frequency of the dirt, the dirt is cracked due to the resonance, and the dirt is peeled from the equipment to be descaled. And the target vibration frequency is continuously updated, so that the updated target vibration frequency can meet the condition required when continuously changed dirt generates resonance, the dirt is effectively removed, and the dirt is completely removed. In the whole descaling process, the equipment to be descaled does not need to stop running, and descaling treatment is completed under the condition that the equipment to be descaled normally works. Meanwhile, the descaling is carried out in a resonance mode, and compared with the traditional descaling method adopting chemical agents, the descaling method avoids the equipment to be descaled from being corroded by the chemical agents and avoids the water flow from being polluted by the chemical agents.
It should be understood that although the various steps in the flow charts of fig. 3-5 are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, at least some of the steps in fig. 3-5 may include multiple sub-steps or multiple stages that are not necessarily performed at the same time, but may be performed at different times, and the order of performance of the sub-steps or stages is not necessarily sequential, but may be performed in turn or alternating with other steps or at least some of the sub-steps or stages of other steps.
In one embodiment, there is provided a descaling device, as shown in fig. 6, the descaling device 600 includes: a frequency acquisition module 602 and a resonance module 604. Wherein,
and a frequency obtaining module 602, configured to obtain an initial vibration frequency of the device to be descaled.
And the resonance module 604 is configured to obtain a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generate a vibration signal according to the vibration adjusting frequency, and apply the vibration signal to the equipment to be descaled until a descaling ending condition is met.
Specifically, the resonance module 604 determines a target vibration frequency based on a pre-stored resonance frequency range, obtains a vibration adjusting frequency according to a vibration adjusting frequency calculation rule according to an initial vibration frequency and the determined target vibration frequency, generates a vibration signal based on the obtained vibration adjusting frequency, and applies the vibration signal to the equipment to be descaled until a descaling ending condition is satisfied, so that the dirt is separated from the equipment to be descaled due to the generation of resonance.
According to the descaling device, the initial vibration frequency of the equipment to be descaled is obtained, the vibration adjusting frequency is obtained according to the initial vibration frequency and the resonance frequency range of the dirt, the vibration signal is generated according to the vibration adjusting frequency, and the vibration signal is applied to the equipment to be descaled until the descaling finishing condition is met. The vibration adjusting frequency is obtained by utilizing the initial vibration frequency and the resonance frequency range, and a vibration signal corresponding to the vibration adjusting frequency is applied to the equipment to be descaled, so that the vibration frequency of the equipment to be descaled meets the resonance frequency of dirt, the dirt is cracked due to the resonance, and is peeled from the equipment to be descaled, and the descaling effect is achieved. In the whole descaling process, the equipment to be descaled does not need to stop running, and descaling treatment is completed under the condition that the equipment to be descaled normally works.
In one embodiment, the resonance module 604 includes: the device comprises a target frequency determining module, an adjusting frequency generating module and a target frequency updating module. Wherein,
and the target frequency determination module is used for taking the lower limit frequency of the resonance frequency range of the dirt as the target vibration frequency. In this embodiment, the lower limit frequency F of the resonance frequency range is setminAs an initial target vibration frequency, i.e. when the equipment to be descaled is first subjected to a vibration signalAnd the target vibration frequency required to be reached by the vibration of the whole machine.
And the adjusting frequency generating module is used for obtaining the vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency. Specifically, the vibration adjusting frequency is obtained according to a pre-configured vibration adjusting frequency calculation rule.
And the target frequency updating module is used for updating the target vibration frequency according to the updating rule when the vibration signal updating condition is met. The update rule may be to increase a preset frequency value, which may be configured as desired. For example, if the preset frequency value is 1, the update rule can be expressed as: ft＝Ft+1. In other embodiments, the update rule may also be to increase the target vibration frequency proportionally, and the like, and the specific update rule may be set according to requirements.
In one embodiment, the descaling device further comprises a time judgment module, a water quality detection value acquisition module, a water quality judgment module and a frequency judgment module. The time judging module is used for judging whether the first applying time length of the vibration signal reaches a first time length; the water quality detection value acquisition module is used for acquiring a water quality detection value of the equipment to be descaled when the first application time of the vibration signal reaches the first time length; the water quality judgment module is used for judging whether the water quality detection value is smaller than a preset threshold value or not; the frequency judging module is used for judging whether the target vibration frequency reaches the upper limit frequency of the resonance frequency range. In this implementation, the target frequency updating module is further configured to update the target vibration frequency according to the updating rule when the water quality detection value is greater than or equal to the preset threshold and the target vibration frequency is less than the upper limit frequency of the resonance frequency range.
The detected water quality detection value is compared with a preset threshold value, when the water quality detection value is larger than or equal to the preset threshold value, the current water quality is better, and at the moment, no dirt or excessive dirt is stripped from the pipeline and flows out along with the water flow. That is, the current target vibration frequency reached no longer satisfies the resonance condition of the currently non-peeled dirt or the dirt has been completely removed. If the current achieved target vibration frequency does not meet the resonance condition of the currently unpeeled dirt, updating the vibration signal applied to the equipment to be descaled by updating the target vibration frequency so as to achieve the resonance condition of the currently unpeeled dirt and ensure that the dirt is effectively removed; if the dirt has been completely removed, i.e. the descaling end condition is reached, the descaling process is ended.
Further, the time judgment module is further configured to judge whether a second application duration of the vibration signal reaches a second duration; the water quality detection value acquisition module is also used for acquiring the water quality detection value of the equipment to be descaled when the water quality detection value is smaller than a preset threshold value and the second applying time of the vibration signal reaches a second time length.
In this embodiment, when the first application time reaches the first time or the second application time reaches the second time, if the water quality detection value is smaller than the preset threshold, it indicates that the current water quality is poor, and the scale in the pipeline is peeled off, at this time, a vibration signal is continuously applied to the equipment to be descaled, with the current target vibration frequency as a target, so that the scale meeting the current resonance condition is completely peeled off the pipeline as much as possible. And when the second application time length of the vibration signal reaches the second time length, acquiring the water quality detection value of the equipment to be descaled again to judge whether the current water quality detection value is smaller than the preset threshold value, and determining whether to continuously apply the vibration signal to the equipment to be descaled by taking the current target vibration frequency as a target or update the target vibration frequency according to the judgment result.
Further, the descaling device also comprises an ending module which is used for ending the descaling treatment when the descaling ending condition is met. In particular, it may be used to generate a vibration stop signal and exit the descaling mode when a descaling end condition is met.
Through the descaling device, the equipment to be descaled does not need to stop running in the whole descaling process, and descaling treatment is completed under the condition that the equipment to be descaled normally works. Meanwhile, compared with the traditional method for descaling by adopting chemical agents, the method avoids the corrosion of equipment to be descaled by the chemical agents and the pollution of water flow by the chemical agents.
For specific limitations of the descaling device, reference may be made to the above limitations of the descaling method, which are not described herein again. The modules in the descaling device can be wholly or partially realized by software, hardware and a combination thereof. The modules can be embedded in a hardware form or independent from a processor in the controller, and can also be stored in a memory in the controller in a software form, so that the processor can call and execute operations corresponding to the modules.
In one embodiment, a controller is provided, which may be a terminal or an integrated device, and its internal structure diagram may be as shown in fig. 7. The controller includes a processor, a memory, a network interface, and an input device connected by a system bus. Wherein the processor of the controller is configured to provide computational and control capabilities. The memory of the controller comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The network interface of the controller is used for communicating with an external terminal through network connection. The computer program is executed by a processor to implement a descaling method. The input device of the controller can be a touch layer covered on a display screen, a key, a track ball or a touch pad arranged on a shell of the controller, an external keyboard, a touch pad or a mouse and the like.
Those skilled in the art will appreciate that the configuration shown in fig. 7 is a block diagram of only a portion of the configuration associated with the present application and does not constitute a limitation on the controller to which the present application is applied, and that a particular controller may include more or fewer components than those shown, or combine certain components, or have a different arrangement of components.
In one embodiment, there is provided a controller comprising a memory and a processor, the memory having stored therein a computer program which when executed by the processor performs the steps of the descaling method of any one of the embodiments.
In one embodiment, a computer readable storage medium is provided, having a computer program stored thereon, which when executed by a processor, performs the steps of the descaling method of any one of the embodiments.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware related to instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A method of descaling, comprising:
acquiring the initial vibration frequency of equipment to be descaled;
and obtaining a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until a descaling finishing condition is met.
2. The method according to claim 1, wherein the step of deriving a vibration adjusting frequency from the initial vibration frequency and a resonance frequency range of the dirt, generating a vibration signal from the vibration adjusting frequency, applying the vibration signal to the equipment to be descaled until a descale end condition is met, comprises:
taking the lower limit frequency of the resonance frequency range of the dirt as a target vibration frequency;
obtaining a vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency;
generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled;
and when the vibration signal updating condition is met, updating the target vibration frequency according to an updating rule, and returning to the step of obtaining the vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency until the descaling finishing condition is met.
3. The method according to claim 2, wherein the step of updating the target vibration frequency according to an update rule when a vibration signal update condition is satisfied, and returning to the step of obtaining the vibration adjustment frequency according to the initial vibration frequency and the target vibration frequency until a descaling end condition is satisfied comprises:
when the first application time of the vibration signal reaches a first time, acquiring a water quality detection value of the equipment to be descaled;
when the water quality detection value is larger than or equal to a preset threshold value and the target vibration frequency is smaller than the upper limit frequency of the resonance frequency range, updating the target vibration frequency according to an updating rule;
and returning to the step of obtaining the vibration adjusting frequency according to the initial vibration frequency and the target vibration frequency until the descaling ending condition is met.
4. The method of claim 3, further comprising:
and when the water quality detection value is smaller than the preset threshold value and the second application time of the vibration signal reaches a second time length, returning to the step of obtaining the water quality detection value of the equipment to be descaled.
5. The method of claim 2, wherein the descaling-end condition comprises: the target vibration frequency reaches an upper limit frequency of the resonance frequency range.
6. The method of claim 2, wherein the update rule comprises: the preset frequency value is increased.
7. A descaling device, characterized in that the device comprises:
the frequency acquisition module is used for acquiring the initial vibration frequency of the equipment to be descaled;
and the resonance module is used for obtaining a vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of the dirt, generating a vibration signal according to the vibration adjusting frequency, and applying the vibration signal to the equipment to be descaled until a descaling finishing condition is met.
8. A controller comprising a memory and a processor, the memory storing a computer program, wherein the processor when executing the computer program implements the steps of the method of any of claims 1 to 6.
9. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method of any one of claims 1 to 6.
10. A descaling system, characterized in that the system comprises: the controller of claim 8 and a vibrator disposed on the equipment to be descaled, the vibrator being connected to the controller;
the controller is used for obtaining the initial vibration frequency of equipment to be descaled, obtaining the vibration adjusting frequency according to the initial vibration frequency and the resonance frequency range of dirt, generating a vibration signal according to the vibration adjusting frequency, and sending the vibration signal to the vibrator until the descaling finishing condition is met;
the vibrator is used for receiving the vibration signal and generating vibration according to the vibration signal.
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