By warlord
Technical field
The present invention relates to valve technology fields, more particularly to by warlord.
Background technique
By warlord, it is widely used in the pipelines such as aviation kerosine, light oil, natural gas, liquefied gas, piped gas, chemical medium
On.Existing general's valve rubber sealing ring is embedded on flap with vulcanization, has the disadvantages that 1, cannot achieve live quick
Maintenance replacement sealing element, and maintenance cycle is tediously long;2, the moment of the most of unbearable high pressure gas of vulcanized rubber washes away,
Once meeting with high pressure gas, in the moment of unlatching, vulcanized rubber is easy to be squeezed by high pressure gas and be discharged valve;3, the vulcanization of rubber
It is more demanding, rubber material selection limitation.
Summary of the invention
The present invention is intended to provide warlord is replaced sealing element convenient for live rapid-maintenance.
In order to achieve the above objectives, The technical solution adopted by the invention is as follows:
By warlord, including valve body, flap, drift ping, valve rod and the sealing ring being adapted to valve channel, flap and drift ping setting
In valve body, valve rod lower end is put in valve body to be connect with drift ping, has passway on the drift ping;There are two flaps, two flaps
It is respectively arranged on the two sides of drift ping, the sealing surface of the flap and valve body is cylindrical surface;
The flap includes flap pedestal and the pressing plate for being covered on flap base outer surface, and flap base inner surface is and wedge
The inclined-plane of adaptation is filled in, flap base inner surface is connect with drift ping dovetail, and the flap base outer surface is cylindrical surface, the pressing plate
Inner surface is bonded with the outer surface of flap pedestal;The pressing plate is made of clip plate and outer plate, have on the outer plate with it is interior
The window of pressing plate adaptation;The clip plate and outer plate are installed on the outer surface of flap pedestal by sunk screw, window with it is interior
Pressing plate face, the window inner edge, clip plate outer rim and flap base outer surface cooperatively form one for installing sealing ring
O-ring groove, the sealing ring is interior loaded on o-ring groove and externally protrudes out in pressing plate outer surface.
Preferably, the sealing ring cross section is triangle.
Wherein, flap base inner surface is equipped with dovetail groove, and there is the forked tail platform of adaptation in the drift ping outer surface.
Preferably, the valve channel, sealing ring and clip plate are racetrack.
Further, there are two circle hard alloy sealing surfaces in the pressing plate outer surface, and two circle hard alloy sealing surfaces distinguish position
In the outside and inside of sealing ring.
Wherein, the material of the sealing ring is rubber or plastics.
Further, pressure releasing hole there are three being set on the valve wall of the valve body, the access way point of valve body middle chamber, valve body
It is not connected to one of pressure releasing hole, four-way is installed at the pressure releasing hole being connected to valve body middle chamber;Other two pressure
Plug is installed at a pressure releasing hole in power escape orifice, another pressure releasing hole is connect with shut-off valve A, shut-off valve A
Entrance connected by one of port of connecting tube and four-way, check valve is installed between four-way and shut-off valve A, described four
Other two logical port is separately connected pressure gauge and shut-off valve B.
Wherein, the shut-off valve A and four-way are connect by quick coupling with valve body.
It further, further include bonnet, bottom flange, support, bracket and transmission device by warlord, the bonnet, and valve
Affixed at the top of body, the bottom flange and body base are affixed, and the support is set to below bottom flange and affixed with bottom flange;It is described
Branch is set up in above bonnet, and affixed with bonnet, and the valve rod upper end is connect with transmission device.
Compared with prior art, the invention has the following advantages:
1. the present invention forms the o-ring groove of installation sealing ring by using the composite structure of inside and outside pressing plate, solve
Existing general's valve seal non-exchange problem;
2. o-ring groove is combined by inner-outer pressing plate and formed, avoids processing groove on sealing flap cylindrical surface face, process
Expense is low, size is easily controllable, and precision is high;
3. the present invention is realized the soft or hard dual-seal of warlord, sealing performance is improved, applicable condition range is wide;
4. o-ring groove of the invention can be it is changeable, corresponding sealing ring be also variation, for operating condition,
The material selection of sealing ring can be rubber, but the also materials such as plastics, the selection range of sealing ring are wider.
Detailed description of the invention
Fig. 1 is semi-cutaway of the invention;
Fig. 2 is perspective view schematic diagram of the invention;
Fig. 3 is the structural schematic diagram of valve bleeder;
Fig. 4 is the perspective view of flap;
Fig. 5 is the main view of outer plate;
Fig. 6 is the cross-sectional view in Fig. 5 at D;
Fig. 7 is the main view of clip plate;
Fig. 8 is the cross-sectional view in Fig. 7 at E;
Sectional view when Fig. 9 is flap and valve seal cooperation;
Figure 10 is the partial enlarged view in Fig. 9 at A;
Figure 11 is the partial cutaway view of flap when not installing sealing ring;
Figure 12 is the cross-sectional view of " convex " font sealing ring;
Figure 13 is the main view of flat platen;
Figure 14 is the cross-sectional view in Figure 13 at A;
Figure 15 is main view when being machined with seal groove on flat platen;
Figure 16 is the cross-sectional view in Figure 15 at A;
Figure 17 is main view when being machined with countersunk screw holes on flat platen;
Figure 18 is the structural schematic diagram of pressing tool;
Figure 19 is perspective view when curved surface pressing plate is mounted on flap pedestal and drift ping;
Figure 20 is the cross-sectional view when front pressuring plate of turning is mounted on flap pedestal;
Figure 21 is the cross-sectional view when rear fender of turning is mounted on flap pedestal;
Figure 22 is the main view of outer plate in embodiment two;
The partial sectional view of flap in Figure 23 embodiment two;
In figure: 1- valve body, 2- flap, 3- drift ping, 4- valve rod, 5- sealing ring, 6- sunk screw, 7- bonnet, 8- lower valve
Lid, 9- support, 10- bracket, 11- transmission device, 12- hard alloy sealing surface, 13- flat platen, 14- seal groove, 15- countersunk head
Screw hole, 16- curved surface pressing plate, 17- formpiston, 18- former, 19- need be turned part, 21- flap pedestal, 22- pressing plate, 23-
Clip plate, 24- outer plate, 25- window, 26- o-ring groove, 27- dovetail groove, 101- four-way, 102- plug, 103- shut-off valve
A, 104- connecting tube, 105- check valve, 106- pressure gauge, 107- shut-off valve B, 108- quick coupling.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing, to the present invention into
Row is further described.
Embodiment one
As shown in Figure 1, the present embodiment is disclosed by warlord, including valve body 1, flap 2, drift ping 3, valve rod 4 and valve channel
It is solid at the top of sealing ring 5, bonnet, 7, bottom flange 8, support 9, bracket 10 and the transmission device 11 of adaptation, bonnet, 7 and valve body 1
It connects, bottom flange 8 and 1 bottom of valve body are affixed, and support 9 is set to below bottom flange 8 and affixed with bottom flange 8;Bracket 10 is set to upper valve
7 top of lid is simultaneously affixed with bonnet, 7;Flap 2 and drift ping 3 are arranged in valve body 1, and 4 upper end of valve rod is connect with transmission device 11, valve
4 lower end of bar is put in valve body 1 to be connect with drift ping 3, has passway on drift ping 3;There are two flaps 2, and two flaps 2 are respectively arranged on wedge
The sealing surface of the two sides of plug 3, flap 2 and valve body 1 is cylindrical surface.
As shown in Figure 1-3, setting on the valve wall of valve body 1, there are three pressure releasing hole, the access ways point of valve body middle chamber, valve body
It is not connected to one of pressure releasing hole, four-way 101 is installed at the pressure releasing hole being connected to valve body middle chamber;Other two
Plug 102 is installed at a pressure releasing hole in pressure releasing hole, another pressure releasing hole is connect with shut-off valve A103,
The entrance of shut-off valve A103 is connect by connecting tube 104 with one of port of four-way 101, four-way 101 and shut-off valve A103
Between check valve 105 is installed, other two port of four-way 101 is separately connected pressure gauge 106 and shut-off valve B107.
The access way and lumen of valve body 1 are designed with pressure releasing hole, and the pressure releasing hole of access way has interchangeability,
User can select any end as medium head piece end according to on-site actual situations, i.e. valve is required without specifically flow direction, fitted
It is strong with property.Shut-off valve A103 is mounted on medium head piece end when installation, lumen and medium inlet can be promptly truncated in shut-off valve A103
End, and the pressure releasing Kong Zeyong plug 102 at media outlet end is blocked.
Wherein, shut-off valve A103 and four-way 101 are connect by quick coupling 108 with valve body 1, convenient for exchanging, quickly connecting,
Installation is more convenient.Quick coupling 108 is connect by sealing taper thread with valve body 1, the setting of check valve 105, so that medium can only
Medium inlet end is flowed to from lumen, shut-off valve B107 is sampled for medium.
As shown in Fig. 4-11, flap 2 includes flap pedestal 21 and the pressing plate 22 for being covered on 21 outer surface of flap pedestal, flap
21 inner surface of pedestal is the inclined-plane being adapted to drift ping 3, and 21 inner surface of flap pedestal is connect with 3 dovetail of drift ping, wherein flap pedestal
21 inner surfaces are equipped with dovetail groove 27, and there is the forked tail platform of adaptation in 3 outer surface of drift ping.
21 outer surface of flap pedestal is cylindrical surface, and 22 inner surface of pressing plate is bonded with the outer surface of flap pedestal 21;Pressing plate by
Clip plate 23 and outer plate 24 form, and have the window 25 being adapted to clip plate 23 on outer plate 24;Clip plate 23 and outer plate 24
The outer surface of flap pedestal 21, window 25 and 23 face of clip plate, 25 inner edge of window, clip plate are installed on by sunk screw 6
23 outer rims and 21 outer surface of flap pedestal cooperatively form one for installing the o-ring groove 26 of sealing ring 5, and sealing ring 5 is loaded on
In o-ring groove 26 and externally protrude out in 22 outer surface of pressing plate.
The cross-sectional shape of sealing ring 5 be it is various, as shown in Figure 10,5 cross section of sealing ring be triangle;Triangle
Sealing ring 5 and o-ring groove 26 cooperate, and can bear the moment impact of high pressure gas;With regard to delta-ring selection for height
Anti- gas explosion, highly resistance sulphur rubber can be selected in the operating conditions such as body, high sulfur resistive of calming the anger, this is that existing structure cannot achieve.
As shown in 12, the cross section of sealing ring 5 can also be " convex " font, the shapes such as trapezoidal.Preferably, valve channel, close
Seal 5 and clip plate 23 are racetrack.Wherein, the material of sealing ring 5 is rubber, plastics etc..
The present invention discloses the manufacturing method of above-mentioned flap, and above-mentioned flap pedestal 21 can cast, can forge, be cut using line
The inclined-plane that acquisition is adapted to drift ping 3 is cut, dovetail groove 27 is then processed on the inclined-plane;Then as shown in figure 19, by two valves
Valve pedestal 21 is mounted in the inclined surface of drift ping 3;Using the axis of drift ping 3 as the cylindrical surface of center Vehicle Processing flap pedestal 21.
Since the surfaces externally and internally of pressing plate is cylindrical surface, very difficult, the processing charges of sealed groove are processed on cylinder
It is expensive, thus the manufacturing method of pressing plate the following steps are included:
Step 1, flat platen 13 is made by the outer dimension that outer plate 24 is unfolded, as shown in Figure 13,14;Flat platen 13
Thickness=14 depth of t+ seal groove can prevent pressing plate seal groove 14 in pressing process from cracking preferably, t=4mm-6mm
Deformation.
Step 2, the seal groove 14 of racetrack is milled on flat platen 13, as shown in Figure 15,16;The depth of seal groove 14 by
Sealing ring size to be mounted cooperates to give.Pressing plate be flat condition when process seal groove 14, relative to utilize four
Axis linkage motion cutting center processes curved runway shape seal groove on cylindrical surface and more saves time and cost, and precision is higher.
Step 3, as shown in figure 17, multiple countersunk screw holes 15 are processed in 14 periphery of seal groove and interior enclose;
Step 4, as shown in figure 18, the curved surface pressing plate 16 that compacting obtains cylindrical surface, sealing are carried out to above-mentioned flat platen 13
Slot 14 is located at the inner surface of curved surface pressing plate 16;Pressing tool includes formpiston 17 and former 18, the radius and design of 17 cylinder of formpiston
Molding 21 outer circle radius surface of flap pedestal is consistent, the radius of 18 cylinder of former be equal to 21 outer circle radius surface of flap pedestal with it is above-mentioned
The sum of the thickness of pressing plate 22.
Step 5, as shown in Figure 19,20, flap pedestal 21 is mounted on drift ping 3, curved surface pressing plate 16 is covered on flap bottom
21 outer surfaces of seat, curved surface pressing plate 16 are fixedly connected by sunk screw 6 and countersunk screw holes with flap pedestal 21;
Step 6,16 outer surface of turning curved surfaces pressing plate, turning depth are greater than thickness of the curved surface pressing plate 16 at 14 slot bottom of seal groove
Degree, as shown in figure 20, the thickness for the part 19 for needing to be turned are greater than thickness of the curved surface pressing plate 16 at 14 slot bottom of seal groove, from
And as shown in Figure 20,21, so that curved surface pressing plate 16 is separated into 24 two parts of clip plate 23 and outer plate from seal groove 14;Inside and outside pressure
Plate cooperatively forms the uniform o-ring groove 26 of a size gap on flap pedestal 1, in addition, as needed, it can be to internal pressure
The wedge angle of plate 23 and outer plate 24 at o-ring groove 16 carries out blunt.
Step 7, unscrew peripheral sunk screw, remove outer plate 24;
Step 8, install sealing ring 5: sealing ring 5 is placed on 23 periphery of clip plate and is bonded with clip plate 23, is reinstalled outer
Pressing plate 24.
Similarly, when needing replacing sealing ring 5, it is only necessary to remove outer plate 24.
Inner-outer pressing plate sunk screw 6 and spring washer be tied on flap pedestal 21, can prevent inner-outer pressing plate and valve
Valve pedestal 21 falls off, while inside and outside pressing plate stress extruding being prevented to deform.
The dismountable sealing ring of the present invention can be accomplished to replace in time, groove dimensions standard, and interchangeability is high;And it dismantles
Mode is simple and fast.
Embodiment two
The difference between this embodiment and the first embodiment lies in: as shown in Figure 22,23,22 outer surface of pressing plate is sprayed in the present embodiment
Two circle hard alloy sealing surfaces 12, two circle hard alloy sealing surfaces 12 are located at the outside and inside of sealing ring 5.
After above-mentioned steps 5, first supersonic flame spraying hard alloy sealing surface 12, then to hard alloy sealing surface 12
It is ground, after hard alloy sealing surface 12 is ground, disassembles outer plate 24, then sealing ring 5 is installed, realize soft and hard seal
Separating treatment.The present embodiment power provides soft or hard dual-seal, is able to achieve the hard seal request of specific operation, while by replacement
Outer plate can fast online replacement hard alloy sealing surface 12.
Certainly, the present invention can also have other numerous embodiments, without deviating from the spirit and substance of the present invention,
Those skilled in the art can make various corresponding changes and modifications, but these corresponding changes and change according to the present invention
Shape all should fall within the scope of protection of the appended claims of the present invention.