CN109208000A - A kind of production technology of glass fluxing technique stainless steel wire - Google Patents
A kind of production technology of glass fluxing technique stainless steel wire Download PDFInfo
- Publication number
- CN109208000A CN109208000A CN201710518418.5A CN201710518418A CN109208000A CN 109208000 A CN109208000 A CN 109208000A CN 201710518418 A CN201710518418 A CN 201710518418A CN 109208000 A CN109208000 A CN 109208000A
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- CN
- China
- Prior art keywords
- stainless steel
- steel wire
- glass
- fluxing technique
- glass fluxing
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
- C23D5/005—Coating with enamels or vitreous layers by a method specially adapted for coating special objects
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Metal Extraction Processes (AREA)
- Coating With Molten Metal (AREA)
Abstract
A kind of production technology of glass fluxing technique stainless steel wire; stainless steel wire after removal grease is immersed in molten-glass pool under the conditions of gas shield; glass fluxing technique is behind stainless steel wire surface in melt pool; and the wire-drawing shape from composite die hole; composite die profile uses pyramidal structure; to establish hydrodynamic lubrication condition between composite die and stainless steel wire, is then exported in composite die and glass fluxing technique stainless steel wire is made through cooling.The technique is suitable for the production of round, flat equal section glass fluxing technique stainless steel wire, and glass fluxing technique stainless steel wire area of section is less than 2 mm2, the production of the mm composite wire material of 0.005mm≤glass bag coating thickness≤0.2.
Description
Technical field
The present invention relates to the fields of composite wire material manufacturing process, are related specifically to a kind of life of glass fluxing technique stainless steel wire
Production. art.
Background technique
Due to the fast development of modern information technologies, small size, high sensitivity and quickly are had increasing need in electronic field
The sensor and coil of response, and this be unable to do without high-precision, high performance insulating wrapped metal composite wire, traditional enameled wire by
It is difficult to meet the needs of high performance coil in heat resistance and insulating properties.In recent years, glass fluxing technique gold is prepared by melt spinning method
The problem of belonging to silk, then preferably resolving the thermal stability and small size of composite filament.But glass bag is prepared using melt spinning method
It covers metal fibril and needs electromagnetic field suspended metal molten bath, therefore the quality of metal bath is small (for several grams of quantitative levels), causes to melt
The stability contorting difficulty for melting spinning technique is high, and composite filament and metal core filaments dimensions are difficult to stablize, and is difficult to prepare larger straight
The glass fluxing technique wire of diameter (diameter is the 0.1mm order of magnitude).It is compound using the biggish glass fluxing technique of core filaments diameter fluctuation range
Silk prepares high performance electronic product, then can reduce the sensitivity and precision of its product.
Summary of the invention
Deficiency existing for glass fluxing technique stainless steel wire is prepared for the above melt spinning, the present invention provides a kind of glass fluxing technique
The production technology of stainless steel wire, the principle are as follows: the stainless steel wire after removal grease is immersed glass under the conditions of gas shield and melted
Chi Zhong, glass fluxing technique is behind stainless steel wire surface in melt pool, and the wire-drawing shape from composite die hole, and composite die profile is adopted
Then gone out in composite die with pyramidal structure to establish hydrodynamic lubrication condition between composite die and stainless steel wire
Glass fluxing technique stainless steel wire is made through cooling in mouth.
The technique is suitable for the production of round, flat equal section glass fluxing technique stainless steel wire, and glass fluxing technique stainless steel wire is cut
Face area is less than 2 mm2, the production of the mm composite wire material of 0.005mm≤glass bag coating thickness≤0.2, specific process parameter is,
Glass softening point is 650-900 DEG C, glass melt pool heating temperature, is 680-980 DEG C, and protective gas is nitrogen, argon gas etc., mold
Outlet drawing speed is 0.5-8 m/s, and composite die profiled outline is taper+sizing band forms, and half modular angle of conical section is
5-18 DEG C, the methods of water spray, atomized water spray can be used in mould outlet.
The invention has the following advantages that
1. the coating thickness of glass fluxing technique stainless steel wire can be guaranteed due to the effect of mold;
2. the higher precursor of precision can be used in stainless steel wire, thus can guarantee core filaments and glass fluxing technique thickness dimensionally stable and
The requirement of precision;
3. it can be by replacing the design of composite die section and the dimensions of core filaments, present invention may apply to rectangles, flat
The production of the covered composite yarn silk of the other special cross section shapes of equality;
4. can be by the design of more mold exchange, present invention is equally suited for the productions of a mould multifibres, can greatly promote production effect
Rate;
5. comparing melt spinning method, can be relatively easy to prepare the glass fluxing technique stainless steel wire being relatively large in diameter with section;
6. comparing melt spinning method, the present invention is to glass softening point and the matched requirement of stainless steel fusing point reduces namely glass kind
The range of choice of class is wider, can produce the stainless steel wire of more variety classes glass fluxing techniques.
Specific implementation:
1. the production technology of ¢ 0.07mm glass fluxing technique stainless steel wire
1) stainless steel wire for taking drawing to be processed into, steel wire diameter 0.05mm, is cleaned using alkaline solution, removes grease;
2) under the conditions of nitrogen protection, copper wire immerses glass melt pool, and glass softening point is 680-700 DEG C, and glass melt pool temperature is
730-750 DEG C, be quickly to pull out in diameter 0.07mm die hole from die size, drawing speed is 0.5 mm/s, glass fluxing technique
Cooling of the stainless steel wire at mould outlet is cooling using water fog method.Wire drawing composite die profile uses taper+sizing band forms,
Half modular angle of mold is 7 DEG C, and calibrating strap is having a size of ¢ 0.07mm.
2.0.2 × 1 production technology of the flat glass fluxing technique stainless steel wire of mm
1) it takes drawing+rolling that the flat stainless steel wire of 0.15 × 0.95 mm is made, is cleaned using alkaline solution, remove grease;
2) under the conditions of nitrogen protection, stainless steel wire immerses glass melt pool, and glass softening point is 820-840 DEG C, glass melt pool temperature
Degree is 880-900 DEG C, is quickly to pull out in 0.2 × 1 mm die hole from die size, drawing speed is 0.8 m/s, glass bag
Cooling of the coating stainless steel silk at mould outlet is cooling using water fog method.Wire drawing composite die profile uses taper+calibrating strap shape
Formula, half modular angle of mold are 5 DEG C, and calibrating strap is having a size of 0.2 × 1 mm.
Claims (3)
1. a kind of production technology of glass fluxing technique stainless steel wire, phase are characterized in that: the stainless steel wire after removal grease in gas
It is immersed in molten-glass pool under protective condition, glass fluxing technique is drawn behind stainless steel wire surface, and from composite die hole in melt pool
Silk molding, composite die profile uses pyramidal structure, to establish hydrodynamic lubrication between composite die and stainless steel wire
Then condition exports in composite die and glass fluxing technique stainless steel wire is made through cooling.
2. a kind of production technology of glass fluxing technique stainless steel wire, which is suitable for round, flat equal section glass fluxing technique stainless steel
The production of silk, and glass fluxing technique stainless steel wire area of section is less than 2 mm2, 0.005mm≤glass bag coating thickness≤0.2 mm
The production of composite wire material.
3. a kind of production technology of glass fluxing technique stainless steel wire, which is characterized in that technological parameter is glass softening point 650-
900 DEG C, glass melt pool heating temperature is 680-980 DEG C, and protective gas is nitrogen, argon gas etc., and mould outlet drawing speed is
0.5-8 m/s, composite die profiled outline are taper+sizing band forms, and half modular angle of conical section is 5-18 DEG C, mould outlet
The methods of water spray, atomized water spray can be used.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710518418.5A CN109208000A (en) | 2017-06-29 | 2017-06-29 | A kind of production technology of glass fluxing technique stainless steel wire |
Applications Claiming Priority (1)
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CN201710518418.5A CN109208000A (en) | 2017-06-29 | 2017-06-29 | A kind of production technology of glass fluxing technique stainless steel wire |
Publications (1)
Publication Number | Publication Date |
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CN109208000A true CN109208000A (en) | 2019-01-15 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710518418.5A Pending CN109208000A (en) | 2017-06-29 | 2017-06-29 | A kind of production technology of glass fluxing technique stainless steel wire |
Country Status (1)
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CN (1) | CN109208000A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5827346A (en) * | 1996-01-31 | 1998-10-27 | Lucent Technologies Inc. | Method of making core holes in cast optical fiber preforms by drawing a wire therethrough during solidification |
-
2017
- 2017-06-29 CN CN201710518418.5A patent/CN109208000A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5827346A (en) * | 1996-01-31 | 1998-10-27 | Lucent Technologies Inc. | Method of making core holes in cast optical fiber preforms by drawing a wire therethrough during solidification |
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Application publication date: 20190115 |