CN109203358A - A kind of structure of composite material - Google Patents
A kind of structure of composite material Download PDFInfo
- Publication number
- CN109203358A CN109203358A CN201811095959.2A CN201811095959A CN109203358A CN 109203358 A CN109203358 A CN 109203358A CN 201811095959 A CN201811095959 A CN 201811095959A CN 109203358 A CN109203358 A CN 109203358A
- Authority
- CN
- China
- Prior art keywords
- panel member
- layer
- styling
- plate
- layer plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/071—Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14786—Fibrous material or fibre containing material, e.g. fibre mats or fibre reinforced material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
- B29B11/14—Making preforms characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Laminated Bodies (AREA)
Abstract
This application provides a kind of structures of composite material.The structure includes: panel member and styling member;Panel member, the outwardly projecting wedge structure of the end structure including outer surface and inner surface and along the panel member;Styling member is configured to flush with the outer surface of the panel member and its moulding extends to the opposite direction in the outer surface of the panel member in conjunction with the wedge structure.The application expands carbon fiber unity and coherence in writing plate in the usable floor area of main appearance, increases the aesthetic feeling of appearance;Reduce the processing cost of the panel member, simplify grinding painting process, the further lighting of product shell, improve product integral strength, reduce by two kinds of materials in conjunction with and there is cracking risk, panel member, which can maximize, is extended to product edge, at this time, the problems such as panel member and styling member bond area are also at the edge of product shell, therefore bond area does not force bond area to be cracked vulnerable to external force influence.
Description
Technical field
This application involves Material Fields, and in particular to the structure of composite material.
Background technique
Currently, high-intensitive to reach, low weight, thickness is thin in structure design of electron products, internal structure complexity
Purpose generallys use two kinds of different material engagements.For example, material A and material B, by taking notebook computer designs as an example, material A
Usually there is brilliant advantage in intensity, thickness and weight, but is not easy structure design, and exist to product function physically
The potential limitation of (such as antenna communication), such as material A are single layer and multi-layer board filled board material;And material B can overcome material
Problem of the matter A in material property, can be used as the extension of structure, to meet structure design requirement.In order to achieve the above objectives
It is currently used way that two kinds of materials, which are combined together,.But it also results in this and is partially formed weak intensity, and limit structure and set
Meter.And this combination most significant problems are the binding forces of two kinds of materials, generally depend on the combination method between material A and material B
With area.
Current process includes cutting plate stage, injection phase, grinding stage and spray painting stage.The cutting plate stage
It is that composite board edge is cut into concaveconvex structure;Injection phase be under injection pressure by resin intrusion plate core material in,
This stage since composite board and two kinds of resin Material shrinkage ratios are different, for realize grind spraying process after product surface still
It can keep smooth, need resin to be higher than plate surface and reserved grind, but the design of concaveconvex structure prolong plate can not
Product edge is reached, to limit the beauty of product;The grinding stage need to carry out dispensing fill two kinds of material bond areas because
The microcosmic gap shunk and formed, then being ground repeatedly makes plate members and plate members keep bond area smooth;Spray painting rank
Section is combined by the paint covering of high film thickness and is repeatedly ground repeatedly, keeps Surface Appearance smooth.
Scheme at present, since the region area that material A and material B is combined with each other is small, binding force is insufficient, after formed product,
It is easy in product surface treatment process in actual use behavior, appearance stress problem and crack phenomenon easily occur for edge;Separately
Outside, due in forming process, being easy such as to project the unequal injection condition of terminal pressure because the molding condition of existing scheme influences
It influences, causes junction uneven, lead to weak binding power.Meanwhile there is also board cost height, complex procedures.
Summary of the invention
The application provides a kind of structure of composite material.Plate can not extend to product in structure to solve composite material
The problem of edge.
In order to solve the above-mentioned technical problem, the embodiment of the present application provides the following technical solution:
This application provides a kind of structures of composite material, comprising: panel member and styling member;
Panel member, the outwardly projecting wedge of the end structure including outer surface and inner surface and along the panel member
Shape structure;
Styling member is configured to flush with the outer surface of the panel member and its moulding in conjunction with the wedge structure
The direction opposite to the outer surface of the panel member extends.
Preferably, one outwardly projecting wedge structure, including quadruple board platform stage structure, the second layer step surface are
The outer surface of the panel member.
Further, the step structure, first layer step surface be set to the panel member end thickness 1/5~
At 1/2, the width of the first layer step surface is the 2/5~1 of the panel member end thickness.
Further, the panel member is composite board.
Further, the composite board includes at least three ply board material: first layer plate, second layer plate and third layer
Plate;The first layer plate is made with third layer plate of the first material;The second layer plate is set to the first layer
Among plate and third layer plate, it is made of the second material.
Preferably, the first layer step surface is made of the second layer plate.
Preferably, first material is carbon fibre composite and thermosetting epoxy resin;Second material is
Epoxy resin.
In conclusion the styling member, is flushed by injection molding technique with the outer surface of the panel member, and with
The wedge structure combines.
In conclusion the thickness of the styling member is identical as the panel member end thickness.
In conclusion the composite board further includes carbon fiber unity and coherence in writing plate, described in the carbon fiber unity and coherence in writing plate conduct
The outer surface of composite board.
Disclosure based on the above embodiment can know, the embodiment of the present application have it is following the utility model has the advantages that
This application provides a kind of structures of composite material.The structure includes: panel member and styling member;Panel structure
Part, the outwardly projecting wedge structure of the end structure including outer surface and inner surface and along the panel member;Moulding structure
Part is configured to flush with the outer surface of the panel member and its moulding is to the panel member in conjunction with the wedge structure
The opposite direction in outer surface extend.The application expands carbon fiber unity and coherence in writing plate in the usable floor area of main appearance, increases
The aesthetic feeling of appearance;The processing cost for reducing the panel member cancels the panel member and is used to improve the recessed of bond strength
Convex complex model design, thus when simplifying the panel member cutter and cost;It reduces shell and post-processes processing cost, simplify
Painting process is ground, gap caused by injection moulding plastic shrinks is filled up without dispensing, is not necessarily to grinding process;Product shell is further light
Matter, for example, carbon fiber composite board is 0.9~1.15g/cm2, because its density is generally less than 1.2~1.4g/ of resin component
cm2, the present embodiment makes the maximization of carbon fiber composite board area, styling member area and material utilization amount reduction, to make entirety
Product weight decline, further realizes lighting;Product integral strength is improved, carbon fiber composite board intensity itself is much larger than and makes
Type component strength, the usable floor area that the present embodiment has expanded carbon fiber composite board cover the surface of the panel member, thus
Improve product integral strength;It reduces panel member and cracking risk occurs in conjunction with two kinds of materials of styling member, panel member can
It is extended to product edge to maximize, at this point, panel member and styling member bond area are also at the edge of product shell, because
The problems such as this bond area does not force bond area to be cracked vulnerable to external force influence.
Detailed description of the invention
Fig. 1 is a kind of step structure of the structure of composite material provided by the embodiments of the present application;
Fig. 2 is a kind of structure of composite material provided by the embodiments of the present application;
Fig. 3 is the step structure of the structure of another composite material provided by the embodiments of the present application;
Fig. 4 is the structure of another composite material provided by the embodiments of the present application.
Description of symbols
1- panel member, 2- styling member;
11- first layer step surface, 12- second layer step surface, 13- first layer plate, 14- second layer plate, 15- third
Laminate material, 16- carbon fiber unity and coherence in writing plate.
Specific embodiment
In the following, being described in detail in conjunction with specific embodiment of the attached drawing to the application, but not as the restriction of the application.
It should be understood that various modifications can be made to disclosed embodiments.Therefore, description above should not regard
To limit, and only as the example of embodiment.Those skilled in the art will expect in the scope and spirit of the present application
Other modifications.
The attached drawing being included in the description and forms part of the description shows embodiments herein, and with it is upper
What face provided is used to explain the application together to substantially description and the detailed description given below to embodiment of the application
Principle.
By the description of the preferred form with reference to the accompanying drawings to the embodiment for being given as non-limiting example, the application's
These and other characteristic will become apparent.
It is also understood that although the application is described referring to some specific examples, those skilled in the art
Member realizes many other equivalents of the application in which can determine, they have feature as claimed in claim and therefore all
In the protection scope defined by whereby.
When read in conjunction with the accompanying drawings, in view of following detailed description, above and other aspect, the feature and advantage of the application will become
It is more readily apparent.
The specific embodiment of the application is described hereinafter with reference to attached drawing;It will be appreciated, however, that the disclosed embodiments are only
Various ways implementation can be used in the example of the application.Known and/or duplicate function and structure and be not described in detail to avoid
Unnecessary or extra details makes the application smudgy.Therefore, specific structural and functionality disclosed herein is thin
Section is not intended to restrictions, but as just the basis of claim and representative basis be used to instructing those skilled in the art with
Substantially any appropriate detailed construction diversely uses the application.
This specification can be used phrase " in one embodiment ", " in another embodiment ", " in another embodiment
In " or " in other embodiments ", it can be referred to one or more of the identical or different embodiment according to the application.
The application provides a kind of structure of composite material.It is described in detail one by one in the following embodiments.
To first embodiment provided by the present application, i.e., a kind of embodiment of the structure of composite material.
The present embodiment is described in detail below with reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, wherein Fig. 1 is the embodiment of the present application
A kind of step structure of the structure of the composite material provided;Fig. 2 is a kind of structure of composite material provided by the embodiments of the present application;
Fig. 3 is the step structure of the structure of another composite material provided by the embodiments of the present application;Fig. 4 is provided by the embodiments of the present application
The structure of another composite material.
Structure described in the present embodiment can be applied to very extensive field, for example, decoration industry, electronics industry
Deng.The present embodiment is mainly illustrated with the shell of electronic product.
Present embodiments provide a kind of structure of composite material, comprising: panel member 1 and styling member 2.
Panel member 1, including outer surface and inner surface and along the panel member 1 end structure it is outwardly projecting
Wedge structure.
Panel member 1 refers to that area coverage is big in the structure, and the part of moulding, not can be flat panel, can also
To be curved surface panel.This panel member 1 is often not easy to construct moulding, can only be by conjunction with the moulding that other materials makes
Get up can be only achieved design needs.
The end of the panel member 1, that is, the edge of the panel member 1 are the moulding with other materials construction
The position that component 2 combines.
Styling member 2 is configured to flush with the outer surface of the panel member 1 and it is made in conjunction with the wedge structure
The opposite direction in the outer surface of type to the panel member 1 extends.
The styling member 2, refers to the image for createing object, and the present embodiment is primarily referred to as the structure of made solid space
Type.
The styling member 2 is flushed by injection molding technique with the outer surface of the panel member 1, and with the wedge
Shape structure combines.The method for needing to carry out grinding process in two kinds of material interfaces is improved in this design, makes two kinds of materials
The combination one-pass molding of material, reduces polishing operation.
It please refers to shown in Fig. 1, it is preferred that the outwardly projecting wedge structure, including quadruple board platform stage structure, described second
Layer step surface 12 is the outer surface of the panel member 1.
The step structure, first layer step surface 11 are set at 1 end thickness 1/5~1/2 of panel member,
The width of the first layer step surface 11 is the 2/5~1 of 1 end thickness of panel member.
It please refers to shown in Fig. 2, the panel member 1 with the step structure is put into injection (mo(u)lding) machine, injection is passed through
Moulding process generates the styling member 2, the styling member 2 in conjunction with the step structure and with the panel member 1
Outer surface flushes.To reduce polishing operation.
The panel member 1 is composite board.
The composite board refers to the plate as made of two or more combination of materials.
Further, the composite board includes at least three ply board material: first layer plate 13, second layer plate 14 and the
Three ply board material 15;The first layer plate 13 is made with third layer plate 15 of the first material;The second layer plate 14 is arranged
Among the first layer plate 13 and third layer plate 15, it is made of the second material.For example, first layer plate 13 and third layer
Plate 15 with a thickness of 0.1~0.5 millimeter, second layer plate 14 with a thickness of 0.2~1.0 millimeter;Second layer step surface 12 with
The difference in height of first layer step surface 11 is 0.1~0.9 millimeter, and the width of first layer step surface 11 is 0.2~2.0 millimeter.
The first layer step surface 11 is made of the second layer plate 14.Further, the first layer step surface 11
It is parallel with the outer surface of the composite board.
First material is carbon fibre composite and thermosetting epoxy resin;Second material is asphalt mixtures modified by epoxy resin
Rouge.
Carbon fibre composite can be made into carbon fiber composite board as substrate by thermosetting epoxy resin.Described
Carbon fiber composite board can be used in layer of plate 13 and third layer plate 15.The preferred heat curing type carbon fiber of carbon fiber composite board
Sandwich sheet is tieed up, can also be thermoplasticity carbon fiber composite board.And the resin ratio of the substrate is preferred: 30%~45%.
First material is also possible to polyphenylene sulfide, polycarbonate, ABS plastic, PA plastics or metal.
Second material also may be selected the honeycomb using polycarbonate production as core material, also can choose heat
Plastotype core material, for example, polypropylene, the plates such as polypropylene expanded structure material.
Material described above can realize be thinning, lighting, high rigidity, high intensity.The structure of above-mentioned composite material can answer
Shell for mobile electronic equipments such as pocket pc, mobile phones.Realize the effect of firm beauty.
Preferably, the thickness of the styling member 2 is identical as 1 end thickness of panel member.
The composite board further includes carbon fiber unity and coherence in writing plate 16, and the carbon fiber unity and coherence in writing plate 16 is used as the composite plate
The outer surface of material.
Shown in referring to figure 3., the carbon fiber unity and coherence in writing plate 16 can cover the outer surface of the entire composite board, by
Smaller in the First terrace width of the panel member 1, visually carbon fiber unity and coherence in writing plate 16 has reached composite board plane
Edge, to achieve the purpose that beauty.From figure 3, it can be seen that the carbon fiber unity and coherence in writing plate 16 is used as the second layer platform
Terrace 12.The carbon fiber unity and coherence in writing plate 16 is with a thickness of 0.1~0.5 millimeter, the thickness of first layer plate 13 and third layer plate 15
Degree be 0.1~0.5 millimeter, second layer plate 14 with a thickness of 0.2~1.0 millimeter;Second layer step surface 12 and first layer step
The difference in height in face 11 is 0.1~0.9 millimeter, and the width of first layer step surface 11 is 0.2~2.0 millimeter.
Shown in referring to figure 4., the panel member 1 with the step structure is put into injection (mo(u)lding) machine, injection is passed through
Moulding process generates the styling member 2, the styling member 2 in conjunction with the step structure and with the carbon fiber unity and coherence in writing plate
The outer surface of material 16 flushes.To reduce polishing operation.
The present embodiment expands carbon fiber unity and coherence in writing plate in the usable floor area of main appearance, increases the aesthetic feeling of appearance;Drop
The low processing cost of the panel member 1 cancels the panel member 1 and is used to improve the concave-convex complex model of bond strength setting
Meter, thus simplify 1 cutter of panel member when and cost;It reduces shell and post-processes processing cost, simplify grinding Spray Painter
Sequence fills up gap caused by injection moulding plastic shrinks without dispensing, is not necessarily to grinding process;The further lighting of product shell, for example,
Carbon fiber composite board is 0.9~1.15g/cm2, because its density is generally less than 1.2~1.4g/cm of resin component2, this implementation
Example maximizes carbon fiber composite board area, and 2 area of styling member and material utilization amount are reduced, to make under integral product weight
Drop, further realizes lighting;Product integral strength is improved, carbon fiber composite board intensity itself is much larger than styling member the last 2
Degree, the usable floor area that the present embodiment has expanded carbon fiber composite board covers the surface of the panel member 1, to improve product
Integral strength;It reduces panel member 1 and cracking risk occurs in conjunction with 2 two kinds of materials of styling member, panel member 1 can be maximum
Change is extended to product edge, at this point, panel member 1 and 2 bond area of styling member are also at the edge of product shell, therefore ties
Close the problems such as region does not force bond area to be cracked vulnerable to external force influence.
Above embodiments are only the exemplary embodiment of the application, are not used in limitation the application, the protection scope of the application
It is defined by the claims.Those skilled in the art can make respectively the application in the essence and protection scope of the application
Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as falling within the scope of protection of this application.
Claims (10)
1. a kind of structure of composite material characterized by comprising panel member and styling member;
Panel member, the outwardly projecting wedge shape knot of the end structure including outer surface and inner surface and along the panel member
Structure;
Styling member is configured to flush with the outer surface of the panel member and its moulding is to institute in conjunction with the wedge structure
State the opposite direction extension in the outer surface of panel member.
2. structure according to claim 1, which is characterized in that one outwardly projecting wedge structure, including two layers
Step structure, the second layer step surface are the outer surface of the panel member.
3. structure according to claim 2, which is characterized in that the step structure, first layer step surface are set to institute
It states at panel member end thickness 1/5~1/2, the width of the first layer step surface is the 2/ of the panel member end thickness
5~1.
4. structure according to claim 3, which is characterized in that the panel member is composite board.
5. structure according to claim 4, which is characterized in that the composite board includes at least three ply board material: first layer
Plate, second layer plate and third layer plate;The first layer plate is made with third layer plate of the first material;Described second
Laminate material is set among the first layer plate and third layer plate, is made of the second material.
6. structure according to claim 5, which is characterized in that the first layer step surface, by the second layer plate system
At.
7. structure according to claim 5, which is characterized in that first material is carbon fibre composite and thermosetting
Property epoxy resin;Second material is epoxy resin.
8. structure according to claim 1-7, which is characterized in that the styling member, by being injection moulded work
Skill is flushed with the outer surface of the panel member, and in conjunction with the wedge structure.
9. structure according to claim 1-7, which is characterized in that the thickness of the styling member and the panel
Component ends thickness is identical.
10. according to the described in any item structures of claim 4-7, which is characterized in that the composite board further includes carbon fiber Balakrishnan
Manage plate, outer surface of the carbon fiber unity and coherence in writing plate as the composite board.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811095959.2A CN109203358A (en) | 2018-09-19 | 2018-09-19 | A kind of structure of composite material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811095959.2A CN109203358A (en) | 2018-09-19 | 2018-09-19 | A kind of structure of composite material |
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CN109203358A true CN109203358A (en) | 2019-01-15 |
Family
ID=64985157
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CN201811095959.2A Pending CN109203358A (en) | 2018-09-19 | 2018-09-19 | A kind of structure of composite material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111114080A (en) * | 2020-01-14 | 2020-05-08 | 合肥联宝信息技术有限公司 | Composite board for notebook shell and preparation method thereof |
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US20150360730A1 (en) * | 2005-06-17 | 2015-12-17 | Century Plastics, Inc. | Load bearing panel member |
CN105774067A (en) * | 2014-10-21 | 2016-07-20 | 联想(北京)有限公司 | Composite panel, electronic equipment and manufacturing method of part of composite panel |
CN107787310A (en) * | 2015-04-21 | 2018-03-09 | 康宁股份有限公司 | The product and its manufacture method that edge and corner are strengthened |
CN108215413A (en) * | 2017-12-29 | 2018-06-29 | 江苏澳盛复合材料科技有限公司 | What full surface had a braiding texture can plastotype carbon fiber sheet and preparation method thereof again |
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US20150360730A1 (en) * | 2005-06-17 | 2015-12-17 | Century Plastics, Inc. | Load bearing panel member |
CN101588906A (en) * | 2006-12-01 | 2009-11-25 | 信越半导体株式会社 | Multicolor molded item, method of multicolor molding and substrate accommodation container |
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Application publication date: 20190115 |