CN109203171A - A kind of composite board and its once hot pressing technique - Google Patents
A kind of composite board and its once hot pressing technique Download PDFInfo
- Publication number
- CN109203171A CN109203171A CN201811141893.6A CN201811141893A CN109203171A CN 109203171 A CN109203171 A CN 109203171A CN 201811141893 A CN201811141893 A CN 201811141893A CN 109203171 A CN109203171 A CN 109203171A
- Authority
- CN
- China
- Prior art keywords
- hot pressing
- plate
- board
- pressure
- glue
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/06—Making particle boards or fibreboards, with preformed covering layers, the particles or fibres being compressed with the layers to a board in one single pressing operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/20—Moulding or pressing characterised by using platen-presses
- B27N3/203—Moulding or pressing characterised by using platen-presses with heating or cooling means
Abstract
The invention discloses a kind of composite board and its once hot pressing technique, including glue mixing, double spread, surface layer is mated formation, detection sorts, once hot pressing, is dried in the air and is put, turnover panel, continues to dry in the air and put, saw side trimming, sanding, stacking, packing.Wherein, once hot pressing technique is creative core process of the invention, it is carried out in multi-daylight press, the quick-make multi-daylight press first in 3~4s, then the pressure that boosting reaches 0.6Mpa~1.6MPa in 15~16s starts to be segmented hot pressing, and the segmentation uses specified pressure, temperature and time.Wood fibre and glued board are securely bonded together by the technique, can the large batch of plate of disposal molding, high production efficiency, affinity is good.Meanwhile the composite board feature of environmental protection as made from this once hot pressing technique is good, burst size of methanal is low, surfacing, and later period paster is convenient, and flaw defect rate is low, good in economic efficiency.
Description
Technical field
The present invention relates to wood-based plate processing technique fields, and in particular, to a kind of composite board and its disposable thermal
Molded technique.
Background technique
Due to solid wood have the characteristics that it is at high price, be difficult to ensure it is feeding, easily-deformable, existing furniture material is influenced by humidity
In there are a large amount of wood-based plates.Existing wood-based plate has particieboard and glued board etc..Wherein, surface of chipboard is smooth, affinity
Well, convenient for the paster on later period surface, but the mixed glue of particieboard is more, and burst size of methanal is high, there is certain adverse effect to human health.
And glued board is comparatively environmentally friendly, burst size of methanal is low, but the plate layer surface out-of-flatness that glued board solid wood is formed, later period paster
It is easy to appear flaw, causes defect rate high, high production cost.
Summary of the invention
The purpose of the present invention is to overcome the above problem in the prior art, provide a kind of composite board and its primary
Property hot press forming technology.
One aspect of the present invention provides a kind of once hot pressing technique of composite board, and the moulding process includes as follows
Step:
Multi-layer board is placed in multi-daylight press, each multi-layer board is supported by a platform, is closed multi-daylight press;
Pressure position needed for boosting reaches first segment hot pressing starts to be segmented hot pressing, be segmented during the entire process of hot pressing, temperature
Keep constant, the segmentation includes multistage hot pressing, when each section of hot pressing the pressure of required holding gradually become smaller.
Preferably, after being closed multi-daylight press, the pressure that boosting reaches 0.6Mpa~1.6MPa in 15~16s starts to be segmented
Hot pressing is segmented during the entire process of hot pressing, and temperature is maintained at 100 DEG C~200 DEG C, and the segmentation includes:
First segment hot pressing, under the pressure of 0.6Mpa~1.6Mpa, 300~400s of hot pressing;
Second segment hot pressing, under the pressure of 0.4Mpa~0.6Mpa, hot pressing 90-110s;
Third section hot pressing, under the pressure of 0.2Mpa~0.4Mpa, hot pressing 90-110s;
4th section of hot pressing, under the pressure of 0~0.2Mpa, hot pressing 380-420s.
The present invention also provides a kind of production technology of composite board, the production technology includes the following steps:
Glue mixing: glue and wooden fines are mixed to uniformly;
Glued board is spare in glued board double spread into plate;
Layer is mated formation: the glue stirred evenly and wooden fines being paved on to the lower surface of the glued board of gluing, are pressed into advance
Type lowermost fibre plate, the lower surface of the glued board of gluing and lowermost fibre plate bond;
Upper epidermis is mated formation: the glue stirred evenly and wooden fines being paved on to the upper surface of the glued board of gluing, are pressed into advance
Type top fiber plate, the upper surface of the glued board of gluing and top fiber plate bond;
Detection sorting: Scanning Detction plate face density detects weight by probe detection surface moisture content, using sensor
Amount, isolates unqualified slab;
Once hot pressing is carried out using moulding process above-mentioned to the qualified slab i.e. multi-layer board through detecting;
After once hot pressing, plate is unloaded in pressure release;
It dries in the air and puts, keep gelling solid, enable water, heat volatilization;
Turnover panel continues to dry in the air and put, and keeps gelling solid, enables water, heat volatilization;
Saw side trimming;Sanding;Stacking;It is packaged.
Preferably, glued board is first longitudinal into plate into plate process, then laterally into plate.
Preferably, described into plate process specifically, the glued board of with being placed in heap plate Kun platform is displaced to roller with fork truck
Formula hydraulic elevator platform, under the action of push plate device, it is longitudinal into plate that glued board first passes through longitudinal Kun platform, then by laterally into plate Kun platform
Laterally into plate.
Preferably, glue mixing is carried out by glue mixer, after mixing evenly, is transported to upper berth respectively through travelling belt and tripper
The feed bin of machine and lower berth machine.
Preferably, glue when stirring is selected from rubber made from soybean cake, urea-formaldehyde glue or phenol glue.
Preferably, wooden fines is wood powder or wood fibre or the mineral formed by minerals powder, sand powder and land plaster
Matter, sandstone and gypsum.
Preferably, the glued board after double spread moves to synchronous reciprocating pneumatic clamps trigger by dish-style Kun platform transporter.
Preferably, can increase between first segment and second segment, between second segment and third section, between third section and the 4th section
Plus-pressure controls number of segment.
The present invention also provides a kind of composite board, the composite board is made by production technology as the aforementioned, including
Positioned at the wood fibre layer and middle layer of plywood of upper layer.
Preferably, the state modulator of composite board is 600~850kg/m of surface bulk density3, moisture content < 8%.
Through the above technical solutions, the present invention has the following technical effect that:
Composite board of the invention is to pass through once hot pressing process heat on two surfaces up and down of glued board
Wood fibre in pressure forms wood fibre board.Wherein, once hot pressing is that the present invention makes creative tribute to the prior art
The part for the core the most offered can be glued wood fibre with glued board securely by technique therein and related special parameter
Be combined, can the large batch of plate of disposal molding, high production efficiency, affinity is good.Composite board of the invention is adopted
It is made of environmental protection material, the finished product feature of environmental protection is good, and burst size of methanal is low, and since surface is formed by wood fibre hot pressing, surface
Smooth, later period paster is convenient, and flaw defect rate is lower, good in economic efficiency.
Other features and advantages of the present invention will the following detailed description will be given in the detailed implementation section.
Detailed description of the invention
The drawings are intended to provide a further understanding of the invention, and constitutes part of specification, with following tool
Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is a kind of selection process process figure of the invention.
Specific embodiment
Below in conjunction with attached drawing, detailed description of the preferred embodiments.It should be understood that this place is retouched
The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
As a preferred embodiment of the present invention, a kind of once hot pressing technique of composite board, such as Fig. 1
It is shown, using following steps:
Start glue mixer 11, after rubber made from soybean cake and wood fibre are mixed to uniformly, through travelling belt and tripper point
It is not transported to the feed bin of upper berth machine 13 and lower berth machine 10.
The glued board of with being placed in heap plate Kun platform 1 is displaced to Drum-type hydraulic lifting platform 2 with fork truck, in push plate device 3
Under effect, it is longitudinal into plate that glued board first passes through longitudinal Kun platform 4, then by laterally into plate Kun platform 5 laterally into plate;Using glue spreader 6
Double spread is carried out to glued board, the glued board after gluing moves to synchronous reciprocating air operated clamp by dish-style Kun platform transporter 7
Slab after gluing is further moved to the position that will mat formation, waiting is mated formation by machine 8.
It carries out layer mating formation, the glue stirred evenly and wooden fines is paved on to the glued board of gluing with lower berth machine 10
Lower surface, using more Kun preformers 9 by the pressure of setting, pre-molding lowermost fibre plate, the lower surface of the glued board of gluing
It is bonded with lowermost fibre plate;Using 8 doubling plywood side of synchronous reciprocating pneumatic clamps trigger, moves it to upper berth machine 13 and carry out
Surface layer is mated formation, i.e., correspondingly, the glue stirred evenly and wood fibre is paved on to the upper surface of the glued board of gluing, utilize more Kun
Cylinder 14 pre-molding top fiber plate of continuous preformer, the upper surface of the glued board of gluing and top fiber plate bond.
Further, carry out detection sorting, including Scanning Detction plate face density, by probe detection surface moisture content,
Using sensor sense weight, unqualified slab is isolated.
Once hot pressing is carried out to the qualified slab through detecting i.e. multi-layer board, specific steps include: to set multi-layer board
Enter in multi-daylight press 15, each multi-layer board is supported by a platform, quick-make multi-daylight press in 3~4s;15~
The pressure that boosting reaches 0.6Mpa~1.6MPa in 16s starts to be segmented hot pressing, is segmented during the entire process of hot pressing, temperature is maintained at
100 DEG C~200 DEG C, the segmentation includes:
First segment hot pressing, under the pressure of 0.6Mpa~1.6Mpa, 300~400s of hot pressing;
Second segment hot pressing, under the pressure of 0.4Mpa~0.6Mpa, hot pressing 100s or so;
Third section hot pressing, under the pressure of 0.2Mpa~0.4Mpa, hot pressing 100s or so;
4th section of hot pressing, under the pressure of 0~0.2Mpa, hot pressing 400s or so.
After once hot pressing, plate is unloaded in pressure release;It dries in the air and puts, keep gelling solid, enable water, heat volatilization;Turnover panel operation is carried out, after
Continuous dry in the air is put, and keeps gelling solid, enables water, heat volatilization;Saw side trimming;Sanding;Stacking;It is packaged listing.
In each section of control parameter of above-mentioned hot pressing, temperature and the pressure controlled is inversely proportional, i.e., pressure is bigger, control
Temperature is slightly lower, and pressure is lower, and control temperature is slightly higher.
The once hot pressing technique is the part for the core the most that the present invention makes creative contribution to the prior art,
Wood fibre and glued board can be securely bonded together by technique therein and related special parameter, can disposably at
The large batch of plate of type, high production efficiency, affinity are good.
Meanwhile during primary hot-forming, depending on bonding strength situation, panel density situation, moisture content situation, molding
Situations such as deflection, can increase pressure control number of segment can be in first segment and second in addition to the time of first segment keeps constant
Increase number of segment between section, between second segment and third section, between third section and the 4th section, it is whole to increase by 5~8 sections.
It is described the prefered embodiments of the present invention in detail above in conjunction with attached drawing, still, the present invention is not limited to above-mentioned realities
The detail in mode is applied, within the scope of the technical concept of the present invention, a variety of letters can be carried out to technical solution of the present invention
Monotropic type, these simple variants all belong to the scope of protection of the present invention.
Claims (10)
1. a kind of once hot pressing technique of composite board, it is characterised in that: the moulding process includes the following steps:
Multi-layer board is placed in multi-daylight press, each multi-layer board is supported by a platform, is closed multi-daylight press;
Pressure position needed for boosting reaches first segment hot pressing starts to be segmented hot pressing, be segmented during the entire process of hot pressing, and temperature is kept
Constant, the segmentation includes multistage hot pressing, when each section of hot pressing the pressure of required holding gradually become smaller.
2. once hot pressing technique as described in claim 1, it is characterised in that:
After being closed multi-daylight press, the pressure that boosting reaches 0.6Mpa~1.6MPa in 15~16s starts to be segmented hot pressing, segmentation heat
During the entire process of pressure, temperature is maintained at 100 DEG C~200 DEG C, and the segmentation includes:
First segment hot pressing, under the pressure of 0.6Mpa~1.6Mpa, 300~400s of hot pressing;
Second segment hot pressing, under the pressure of 0.4Mpa~0.6Mpa, hot pressing 90-110s;
Third section hot pressing, under the pressure of 0.2Mpa~0.4Mpa, hot pressing 90-110s;
4th section of hot pressing, under the pressure of 0~0.2Mpa, hot pressing 380-420s.
3. a kind of production technology of composite board, it is characterised in that: the production technology includes the following steps:
Glue mixing: glue and wooden fines are mixed to uniformly;
Glued board is spare in glued board double spread into plate;
Layer is mated formation: the glue stirred evenly and wooden fines being paved on to the lower surface of the glued board of gluing, under pre-molding
Layer fiberboard, the lower surface of the glued board of gluing and lowermost fibre plate bond;
Upper epidermis is mated formation: the glue stirred evenly and wooden fines being paved on to the upper surface of the glued board of gluing, on pre-molding
Layer fiberboard, the upper surface of the glued board of gluing and top fiber plate bond;
Detect sorting: Scanning Detction plate face density detects surface moisture content by probe, using sensor sense weight, divides
Separate out unqualified slab;
Disposable thermal is carried out using moulding process described in as claimed in claim 1 or 22 to the qualified slab i.e. multi-layer board through detecting to be pressed into
Type;
After once hot pressing, plate is unloaded in pressure release;
It dries in the air and puts, keep gelling solid, enable water, heat volatilization;
Turnover panel continues to dry in the air and put, and keeps gelling solid, enables water, heat volatilization;
Saw side trimming;Sanding;Stacking;It is packaged.
4. production technology as claimed in claim 3, it is characterised in that: glued board is first longitudinal into plate into plate process, then laterally
Into plate.
5. production technology as claimed in claim 4, it is characterised in that: described into plate process specifically, will be placed in fork truck
Heap plate the glued board of Kun platform be displaced to Drum-type hydraulic lifting platform, under the action of push plate device, glued board first passes through longitudinal Kun
Platform is longitudinal into plate, then by laterally into plate Kun platform laterally into plate.
6. production technology as claimed in claim 3, it is characterised in that: glue mixing is carried out by glue mixer, after mixing evenly, through transporting
Defeated belt and tripper are transported to the feed bin of upper berth machine and lower berth machine respectively;
Preferably, glue when stirring is selected from rubber made from soybean cake, urea-formaldehyde glue or phenol glue;
Preferably, wooden fines is wood powder or wood fibre or the minerals formed by minerals powder, sand powder and land plaster, sand
Stone and gypsum.
7. production technology as claimed in claim 3, it is characterised in that: the glued board after double spread is transported by dish-style Kun platform
Machine moves to synchronous reciprocating pneumatic clamps trigger.
8. production technology as claimed in claim 3, it is characterised in that: can be between first segment and second segment, second segment and
Increase pressure between three sections, between third section and the 4th section and controls number of segment.
9. a kind of composite board, it is characterised in that: the composite board by such as claim 3-8 described in any item lifes
Production. art production, wood fibre layer and middle layer of plywood including being located at upper layer.
10. composite board as claimed in claim 9, it is characterised in that: the state modulator of composite board is surface bulk density
600~850kg/m3, moisture content < 8%.
Priority Applications (1)
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CN201811141893.6A CN109203171A (en) | 2018-09-28 | 2018-09-28 | A kind of composite board and its once hot pressing technique |
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CN201811141893.6A CN109203171A (en) | 2018-09-28 | 2018-09-28 | A kind of composite board and its once hot pressing technique |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111015842A (en) * | 2019-12-18 | 2020-04-17 | 南宁科天水性科技有限责任公司 | Composite new material veneer ecological board and manufacturing method thereof |
CN114474264A (en) * | 2022-02-07 | 2022-05-13 | 来宾市永典木业有限公司 | Preparation method of multilayer plywood |
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CN1066811A (en) * | 1992-02-18 | 1992-12-09 | 长阳土家族自治县刨花板厂 | The technology of substituting water-proof agent by wooden plasticizing to produce shaving board |
CN102642222A (en) * | 2012-05-03 | 2012-08-22 | 北京林业大学 | Method for preparing aldehyde-free veneer boards by biological oil starch adhesives |
CN204160582U (en) * | 2014-08-13 | 2015-02-18 | 浙江万江木业有限公司 | A kind of material loading plank hot press Kun platform easily |
JP2015196360A (en) * | 2014-04-02 | 2015-11-09 | ニチハ株式会社 | Composite base plate and decorative plywood |
CN106272745A (en) * | 2015-05-20 | 2017-01-04 | 广西南宁绿园北林木业有限公司 | A kind of fiber veneered plywood stand-by equipment |
-
2018
- 2018-09-28 CN CN201811141893.6A patent/CN109203171A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1066811A (en) * | 1992-02-18 | 1992-12-09 | 长阳土家族自治县刨花板厂 | The technology of substituting water-proof agent by wooden plasticizing to produce shaving board |
CN102642222A (en) * | 2012-05-03 | 2012-08-22 | 北京林业大学 | Method for preparing aldehyde-free veneer boards by biological oil starch adhesives |
JP2015196360A (en) * | 2014-04-02 | 2015-11-09 | ニチハ株式会社 | Composite base plate and decorative plywood |
CN204160582U (en) * | 2014-08-13 | 2015-02-18 | 浙江万江木业有限公司 | A kind of material loading plank hot press Kun platform easily |
CN106272745A (en) * | 2015-05-20 | 2017-01-04 | 广西南宁绿园北林木业有限公司 | A kind of fiber veneered plywood stand-by equipment |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111015842A (en) * | 2019-12-18 | 2020-04-17 | 南宁科天水性科技有限责任公司 | Composite new material veneer ecological board and manufacturing method thereof |
CN114474264A (en) * | 2022-02-07 | 2022-05-13 | 来宾市永典木业有限公司 | Preparation method of multilayer plywood |
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Application publication date: 20190115 |