CN109202049B - Automobile air conditioner compressor dynamic and static disc blank riser cutting device and application method thereof - Google Patents
Automobile air conditioner compressor dynamic and static disc blank riser cutting device and application method thereof Download PDFInfo
- Publication number
- CN109202049B CN109202049B CN201811223766.0A CN201811223766A CN109202049B CN 109202049 B CN109202049 B CN 109202049B CN 201811223766 A CN201811223766 A CN 201811223766A CN 109202049 B CN109202049 B CN 109202049B
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- disc
- static disc
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- 230000003068 static effect Effects 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000000630 rising effect Effects 0.000 claims abstract description 12
- 239000011111 cardboard Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 2
- 238000005266 casting Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compressor (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a riser cutting device for a movable and static disc blank of an automobile air conditioner compressor, which comprises a bottom plate, wherein casters are arranged on the lower surface of the bottom plate, a double-button switch is arranged at the front end of the upper surface of the bottom plate, a support column is arranged on the upper surface of the bottom plate, a support plate is arranged on the upper surface of the support plate, a support frame is arranged on the upper surface of the support frame, two symmetrically arranged air cylinders are arranged on the upper surface of the support frame, air inlets are arranged on the side surfaces of the air cylinders, and the air inlets of the air cylinders are communicated with air outlets of external pneumatic valves through external guide pipes. This car air conditioner compressor sound dish blank rising head excision device and application method thereof can remove, can fix not unidimensional movable plate and quiet dish, and the uniformity of terminal surface when still can guaranteeing the rising head excision through arc cutter and drift is convenient for the follow-up processing of movable plate and quiet dish, can effectively use manpower sparingly simultaneously, improves work efficiency, convenient to use.
Description
Technical Field
The invention relates to the technical field of riser cutting, in particular to a riser cutting device for a dynamic and static disc blank of an automobile air conditioner compressor and a use method thereof.
Background
The riser refers to a supplemental portion that is added above or to the sides of the casting to avoid defects in the casting. In the casting mould, the cavity of the riser is a cavity for storing liquid metal, and the metal is supplied when the casting is formed, so that the functions of preventing shrinkage cavity, shrinkage porosity, exhaust and slag collection are achieved, and the main function of the riser is feeding. The different riser of designing function of riser, its form, size and seting up the position all are different, and current riser excision mode relies on manual knockout, and knockout face department uniformity is not good, is inconvenient for subsequent processing, and work efficiency is low moreover, extravagant manpower.
Disclosure of Invention
The invention aims to overcome the existing defects, and provides a movable and static disc blank riser cutting device of an automobile air conditioner compressor and a use method thereof, which can move, fix movable discs and static discs with different sizes, ensure the consistency of end surfaces during riser cutting through an arc-shaped cutter and a punch head, facilitate the subsequent processing of the movable discs and the static discs, effectively save manpower, improve the working efficiency, and effectively solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a car air conditioner compressor sound dish blank rising head excision device, includes the bottom plate, the lower surface of bottom plate is equipped with the truckle, and the upper surface front end of bottom plate is equipped with two button switch, the upper surface of bottom plate is equipped with the pillar, the upper surface of pillar is equipped with the backup pad, the upper surface of backup pad is equipped with the support frame, the upper surface of support frame is equipped with two symmetrically set up cylinders, the side of cylinder is equipped with the air inlet, the air inlet of cylinder and the gas outlet of outside pneumatic valve pass through outside pipe intercommunication, outside pneumatic valve's air inlet and outside air compressor's gas outlet pass through outside pipe intercommunication, and outside air compressor's input and two button switch's output electricity are connected, the flexible end of cylinder is equipped with the drift, the bottom plate is equipped with the spout with the upper surface that the drift corresponds, the inside of spout is equipped with adjusting device, adjusting device's slider and spout sliding connection, the rear end of slider is equipped with the cutter, the cardboard of cutter and the draw-in groove movable joint of slider rear surface, there is anchor clamps at the upper surface middle part that backup pad and anchor clamps, and anchor clamps are put the anchor clamps with the second fixed screw bolt and second of anchor clamps.
As a preferable technical scheme of the invention, the adjusting device comprises a sliding block, a clamping groove is formed in the rear surface of the sliding block, two first screw holes which are symmetrically arranged are formed in the upper surface of the sliding block, and first fixing bolts are connected to the inner threads of the first screw holes.
As a preferable technical scheme of the invention, the cutter comprises a clamping plate, wherein an arc-shaped cutter is arranged at the rear end of the upper surface of the clamping plate, and the length of the arc-shaped cutter is larger than the width of the chute.
As a preferable technical scheme of the invention, the clamp comprises a positioning clamping plate, two symmetrically arranged mounting holes are formed in the edge of the upper surface of the positioning clamping plate, which corresponds to the second screw hole, and second fixing bolts are movably inserted in the mounting holes.
As a preferable technical scheme of the invention, two groups of second screw holes are provided, each group of second screw holes is provided with fourteen second screw holes, the fourteen second screw holes of each group are equally divided into two rows, and the two rows of second screw holes of each group are distributed in parallel on the upper surface of the supporting plate.
As a preferable technical scheme of the invention, the side surface of the telescopic end of the air cylinder and the upper end of the inner side surface of the upper surface groove of the punch are respectively provided with threads, and the telescopic end of the air cylinder is in threaded connection with the groove on the upper surface of the punch.
As a preferable technical scheme of the invention, the four casters and the four struts are respectively arranged on the lower surface of the bottom plate in a rectangular mode, and the four struts are respectively arranged on the upper surface of the bottom plate in a rectangular mode.
The application method of the riser cutting device for the dynamic and static disc blank of the automobile air conditioner compressor comprises the following steps:
1) The movable disc and the static disc are placed on the upper surface of the supporting plate, the movable disc and the static disc are respectively positioned on the lower sides of the two air cylinders, a clamp and a cutter with the selected size are contacted with the side surfaces of the movable disc and the static disc through the adjusting device, the movable disc and the static disc are clamped by the positioning clamping plate, the second fixing bolt is inserted into the mounting hole, and the second fixing bolt is in threaded connection with the second screw hole, so that the positioning clamping plate is fixedly connected with the supporting plate;
2) The double-button switch is pressed, the external pneumatic valve is conducted, the external air compressor conveys air into the air cylinder through the external guide pipe, the air cylinder pushes the punch to move, and the punch cuts the process pouring riser of the movable disc and the static disc.
As a preferable technical scheme of the invention, when the cutter is fixed in the step, the clamping plate is clamped with the clamping groove, then the sliding block is pushed along the sliding groove, the sliding block pushes the clamping plate to move, and the clamping plate pushes the arc-shaped cutter, so that the arc-shaped cutter is contacted with the side surfaces of the movable disc and the static disc.
Compared with the prior art, the invention has the beneficial effects that:
1. this car air conditioner compressor sound dish blank rising head cutting device can be through inside the draw-in groove with the cardboard joint slider, makes the slider can promote the arc cutter through the cardboard and remove, can fix the slider simultaneously through first fixing bolt to with cardboard and arc cutter fixed connection, be convenient for carry out spacing fixedly to movable disk and quiet dish.
2. This car air condition compressor sound dish blank rising head cutting device can select the locating splint of suitable size according to the size of movable dish and quiet dish, is convenient for carry out spacing joint to movable dish and quiet dish, still can be fixed the locating splint to the upper surface of backup pad through the second fixing bolt to improve the stability of locating splint, be convenient for process movable dish and quiet dish.
3. This car air conditioner compressor sound dish blank rising head excision device can remove excision device through the truckle, uses manpower sparingly, can simultaneously through two cylinder simultaneous operations of indirect control of double button switch to improve the security that whole excision device used, can also select the drift of suitable size according to the rising head size, the excision of rising head of being convenient for.
4. This car air condition compressor sound dish blank rising head cutting device can remove, can fix not unidimensional movable plate and quiet dish, and the uniformity of terminal surface when still can guarantee rising head excision through arc cutter and drift is convenient for the follow-up processing of movable plate and quiet dish, can effectively use manpower sparingly simultaneously, improves work efficiency, convenient to use.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic structural view of the adjusting device of the present invention.
In the figure: 1 bottom plate, 2 truckles, 3 backup pad, 31 pillar, 32 spouts, 4 adjusting device, 41 sliders, 42 draw-in grooves, 43 first screw, 44 first fixing bolt, 5 cutters, 51 cardboard, 52 arc cutters, 6 anchor clamps, 61 locating splint, 62 mounting holes, 63 second fixing bolt, 7 second screw, 8 support frame, 9 cylinder, 91 screw threads, 10 drift, 11 double button switch.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides a car air conditioner compressor sound dish blank rising head cutting device, including bottom plate 1, the lower surface of bottom plate 1 is equipped with truckle 2, can remove cutting device through truckle 2, use manpower sparingly, and the upper surface front end of bottom plate 1 is equipped with two button switch 11, the upper surface of bottom plate 1 is equipped with pillar 31, truckle 2 and pillar 31 all have four, and four truckles 2 are rectangular distribution at the lower surface of bottom plate 1, and four pillar 31 are rectangular distribution at the upper surface of bottom plate 1, the upper surface of pillar 31 is equipped with backup pad 3, the upper surface of backup pad 3 is equipped with support frame 8, the upper surface of support frame 8 is equipped with cylinder 9 that two symmetries set up, the side of the air cylinder 9 is provided with an air inlet, the air inlet of the air cylinder 9 is communicated with the air outlet of an external pneumatic valve through an external conduit, the air inlet of the external pneumatic valve is communicated with the air outlet of an external air compressor through an external conduit, the input end of the external air compressor is electrically connected with the output end of a double-button switch 11, two buttons are arranged on the double-button switch group 11, each button indirectly controls one air cylinder 9, the two air cylinders 9 can be indirectly controlled to work simultaneously through the double-button switch 11, thereby improving the use safety of the whole cutting device, the telescopic end of the air cylinder 9 is provided with a punch 10, the side of the telescopic end of the air cylinder 9 and the upper end of the inner side of a groove on the upper surface of the punch 10 are provided with threads 91, the telescopic end of the air cylinder 9 is in threaded connection with the groove on the upper surface of the punch 10, the punch 10 with proper size can be selected according to the size of a riser, the riser is convenient to cut off, the upper surface of the bottom plate 1 corresponding to the punch 10 is provided with a chute 32, the inside of the chute 32 is provided with an adjusting device 4, the adjusting device 4 comprises a sliding block 41, the rear surface of the sliding block 41 is provided with a clamping groove 42, the upper surface of the sliding block 41 is provided with two symmetrically arranged first screw holes 43, the inner threads of the first screw holes 43 are connected with first fixing bolts 44, the sliding block 41 of the adjusting device 4 is in sliding connection with the chute 32, the rear end of the sliding block 41 is provided with a cutter 5, the cutter 5 comprises a clamping plate 51, the rear end of the upper surface of the clamping plate 51 is provided with an arc-shaped cutter 52, the length of the arc-shaped cutter 52 is larger than the width of the sliding groove 32, the clamping plate 51 of the cutter 5 is movably clamped with the clamping groove 42 on the rear surface of the sliding block 41, the clamping plate 51 can be clamped into the sliding block 41 through the clamping groove 42, the sliding block 41 can push the arc-shaped cutter 52 to move through the clamping plate 51, and meanwhile, the sliding block 41 can be fixed through the first fixing bolt 44, so that the clamping plate 51 and the arc-shaped cutter 52 are fixedly connected, the limit fixation of a movable disc and a static disc is facilitated, the middle part of the upper surface of the supporting plate 3 corresponding to the sliding groove 32 is provided with a clamp 6, the clamp 6 comprises a positioning clamping plate 61, the edge of the upper surface of the locating clamping plate 61 corresponding to the second screw hole 7 is provided with two symmetrically arranged mounting holes 62, the second fixing bolts 63 are movably inserted into the mounting holes 62, the locating clamping plate 61 with proper size can be selected according to the sizes of the movable disc and the static disc, the movable disc and the static disc can be conveniently limited and clamped, the locating clamping plate 61 can be fixed on the upper surface of the supporting plate 3 through the second fixing bolts 63, the stability of the locating clamping plate 61 is improved, the movable disc and the static disc can be conveniently processed, the rear end of the upper surface of the supporting plate 3 corresponding to the clamp 6 is provided with the second screw holes 7, the second screw holes 7 are provided with two groups, each group of the second screw holes 7 is provided with fourteen, the fourteen second screw holes 7 of each group are equally divided into two rows, the two rows of second screw holes 7 of each group are distributed in parallel on the upper surface of the supporting plate 3, the second fixing bolts 63 of the clamp 6 are in threaded connection with the second screw holes 7, the proper locating clamping plates 61 can be selected according to the sizes of the movable plate and the fixed plate, meanwhile, the locating clamping plates 61 are fixed with different second screw holes 7 through the second fixing bolts 63, so that the position of the locating clamping plates 61 on the upper surface of the supporting plate 3 is adjusted, the whole riser cutting device for the movable plate blank of the automobile air conditioner compressor can move, the movable plate and the fixed plate with different sizes can be fixed, the consistency of the end surfaces during riser cutting can be ensured through the arc-shaped cutters 52 and the punches 10, the movable disc and the static disc are convenient to process in the follow-up mode, manpower can be effectively saved, working efficiency is improved, and the movable disc and the static disc are convenient to use.
The application method of the riser cutting device for the dynamic and static disc blank of the automobile air conditioner compressor comprises the following steps:
1) Placing a movable disc and a static disc on the upper surface of a supporting plate 3, respectively positioning the movable disc and the static disc on the lower sides of two air cylinders 9, selecting a clamp 6 and a cutter 5 with sizes, enabling the cutter 5 to be in contact with the side surfaces of the movable disc and the static disc through an adjusting device 4, clamping a clamping plate 51 with a clamping groove 42, pushing a sliding block 41 along a sliding groove 32, pushing the clamping plate 51 to move by the sliding block 41, pushing an arc-shaped cutter 52 by the clamping plate 51, enabling the arc-shaped cutter 52 to be in contact with the side surfaces of the movable disc and the static disc, clamping the movable disc and the static disc by a positioning clamping plate 61, inserting a second fixing bolt 63 into a mounting hole 62, enabling the second fixing bolt 63 to be in threaded connection with a second screw hole 7, and fixedly connecting the positioning clamping plate 61 with the supporting plate 3;
2) The double-button switch 11 is pressed, the external pneumatic valve is conducted, the external air compressor simultaneously conveys air into the air cylinder 9 through the external conduit, the air cylinder 9 pushes the punch 10 to move, and the punch 10 cuts a process pouring riser of the movable disc and the static disc.
The invention can move, can fix the movable disk and the static disk with different sizes, can ensure the consistency of the end surfaces when the riser is cut off through the arc cutter 52 and the punch 10, is convenient for the subsequent processing of the movable disk and the static disk, can effectively save manpower, improves the working efficiency and is convenient to use.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a car air conditioner compressor sound dish blank rising head excision device, includes bottom plate (1), its characterized in that: the lower surface of bottom plate (1) is equipped with truckle (2), and the upper surface front end of bottom plate (1) is equipped with two button switch (11), the upper surface of bottom plate (1) is equipped with pillar (31), the upper surface of pillar (31) is equipped with backup pad (3), the upper surface of backup pad (3) is equipped with support frame (8), the upper surface of support frame (8) is equipped with two symmetrically-arranged cylinder (9), the side of cylinder (9) is equipped with the air inlet, the air inlet of cylinder (9) communicates through outside pipe with the gas outlet of outside pneumatic valve, the air inlet of outside pneumatic valve communicates through outside pipe with the gas outlet of outside air compressor, and the input of outside air compressor is connected with the output electricity of two button switch (11), the flexible end of cylinder (9) is equipped with drift (10), the upper surface that bottom plate (1) and drift (10) correspond is equipped with spout (32), the inside of spout (32) is equipped with adjusting device (4), slider (41) and spout (32) sliding connection of adjusting device (4), slider (41) are equipped with the back end (41) and the card cutter (5) of slider (41) and the card board (41) of card slot (5), a clamp (6) is arranged in the middle of the upper surface of the supporting plate (3) corresponding to the chute (32), a second screw hole (7) is formed in the rear end of the upper surface of the supporting plate (3) corresponding to the clamp (6), and a second fixing bolt (63) of the clamp (6) is in threaded connection with the second screw hole (7);
The adjusting device (4) comprises a sliding block (41), a clamping groove (42) is formed in the rear surface of the sliding block (41), two first screw holes (43) which are symmetrically arranged are formed in the upper surface of the sliding block (41), and first fixing bolts (44) are connected to the inner threads of the first screw holes (43);
The cutter (5) comprises a clamping plate (51), an arc-shaped cutter (52) is arranged at the rear end of the upper surface of the clamping plate (51), and the length of the arc-shaped cutter (52) is larger than the width of the chute (32);
The fixture (6) comprises a locating clamping plate (61), two symmetrically arranged mounting holes (62) are formed in the edge of the upper surface of the locating clamping plate (61) corresponding to the second screw hole (7), and second fixing bolts (63) are movably inserted into the mounting holes (62).
2. The device for cutting off the blank riser of the movable and static disc of the automobile air conditioner compressor according to claim 1, wherein: the second screw holes (7) are two groups, each group of the second screw holes (7) is fourteen, the fourteen second screw holes (7) of each group are equally divided into two rows, and the two rows of the second screw holes (7) of each group are distributed on the upper surface of the supporting plate (3) in parallel.
3. The device for cutting off the blank riser of the movable and static disc of the automobile air conditioner compressor according to claim 1, wherein: the side of the telescopic end of the air cylinder (9) and the upper end of the inner side of the upper surface groove of the punch (10) are respectively provided with threads (91), and the telescopic end of the air cylinder (9) is in threaded connection with the groove on the upper surface of the punch (10).
4. The device for cutting off the blank riser of the movable and static disc of the automobile air conditioner compressor according to claim 1, wherein: the four casters (2) and the four struts (31) are respectively arranged on the lower surface of the bottom plate (1), the four casters (2) are distributed in a rectangular shape, and the four struts (31) are distributed in a rectangular shape on the upper surface of the bottom plate (1).
5. The application method of the riser cutting device for the dynamic and static disc blank of the automobile air conditioner compressor according to claim 1 is characterized in that: the method comprises the following steps:
1) placing a movable disc and a static disc on the upper surface of a supporting plate (3), wherein the movable disc and the static disc are respectively positioned at the lower sides of two air cylinders (9), selecting a clamp (6) and a cutter (5) with corresponding sizes, enabling the cutter (5) to be in contact with the side surfaces of the movable disc and the static disc through an adjusting device (4), clamping a positioning clamping plate (61) on the movable disc and the static disc, inserting a second fixing bolt (63) into a mounting hole (62), and enabling the second fixing bolt (63) to be in threaded connection with a second screw hole (7), so that the positioning clamping plate (61) is fixedly connected with the supporting plate (3);
2) The double-button switch (11) is pressed, the external pneumatic valve is conducted, the external air compressor simultaneously conveys air into the air cylinder (9) through the external guide pipe, the air cylinder (9) pushes the punch (10) to move, and the punch (10) cuts a process pouring riser of the movable disc and the static disc.
6. The method for using the riser cutting device for the dynamic and static disc blank of the automobile air conditioner compressor according to claim 5, wherein the method comprises the following steps: when the cutter (5) is fixed in the step 1, the clamping plate 51 is clamped with the clamping groove (42), then the sliding block (41) is pushed along the sliding groove (32), the sliding block (41) pushes the clamping plate (51) to move, and the clamping plate (51) pushes the arc-shaped cutter (52), so that the arc-shaped cutter (52) is contacted with the side surfaces of the movable disc and the static disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811223766.0A CN109202049B (en) | 2018-10-19 | 2018-10-19 | Automobile air conditioner compressor dynamic and static disc blank riser cutting device and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811223766.0A CN109202049B (en) | 2018-10-19 | 2018-10-19 | Automobile air conditioner compressor dynamic and static disc blank riser cutting device and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109202049A CN109202049A (en) | 2019-01-15 |
| CN109202049B true CN109202049B (en) | 2024-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811223766.0A Active CN109202049B (en) | 2018-10-19 | 2018-10-19 | Automobile air conditioner compressor dynamic and static disc blank riser cutting device and application method thereof |
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| Country | Link |
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| CN (1) | CN109202049B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202049B (en) * | 2018-10-19 | 2024-05-28 | 马鞍山奥特佳机电有限公司 | Automobile air conditioner compressor dynamic and static disc blank riser cutting device and application method thereof |
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| CN109202049A (en) * | 2018-10-19 | 2019-01-15 | 马鞍山奥特佳机电有限公司 | A kind of automobile air conditioner compressor sound disk blank dead head device for excising and its application method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0466266A (en) * | 1990-07-05 | 1992-03-02 | Marushiyou Kogyo Kk | Jig for cutting sprue in joint |
| JPH07328832A (en) * | 1994-06-02 | 1995-12-19 | Hanshin Koki Kk | Automatic trimming method and its device |
| CN2887523Y (en) * | 2006-03-20 | 2007-04-11 | 许晓华 | Circular workpiece hole machining clamp for wire-cutting |
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| Publication number | Publication date |
|---|---|
| CN109202049A (en) | 2019-01-15 |
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