CN109201119B - Ethylene oligomerization catalyst system, preparation method and application thereof - Google Patents

Ethylene oligomerization catalyst system, preparation method and application thereof Download PDF

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CN109201119B
CN109201119B CN201710547537.3A CN201710547537A CN109201119B CN 109201119 B CN109201119 B CN 109201119B CN 201710547537 A CN201710547537 A CN 201710547537A CN 109201119 B CN109201119 B CN 109201119B
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catalyst system
oligomerization
catalyst
ethylene
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CN109201119A (en
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宗明生
荣峻峰
林伟国
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/26Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
    • B01J31/38Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24 of titanium, zirconium or hafnium
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/02Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
    • C07C2/04Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
    • C07C2/06Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
    • C07C2/08Catalytic processes
    • C07C2/14Catalytic processes with inorganic acids; with salts or anhydrides of acids
    • C07C2/20Acids of halogen; Salts thereof ; Complexes thereof with organic compounds
    • C07C2/22Metal halides; Complexes thereof with organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/20Olefin oligomerisation or telomerisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2531/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • C07C2531/26Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups C07C2531/02 - C07C2531/24
    • C07C2531/38Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups C07C2531/02 - C07C2531/24 of titanium, zirconium or hafnium

Abstract

The invention relates to an ethylene oligomerization catalyst system, a preparation method and application thereof, wherein the catalyst system comprises: from ZrX4Alcohols and SiClnR4‑nThe silicon compound is reacted to prepare the main catalyst, beta-diketone and alkyl aluminum cocatalyst. The catalyst system of the present invention can improve the product distribution of the oligomerization product and increase the yield of alpha-olefin.

Description

Ethylene oligomerization catalyst system, preparation method and application thereof
Technical Field
The invention relates to an ethylene oligomerization catalyst system, a preparation method and application thereof. In particular to a homogeneous zirconium catalyst system for preparing linear alpha-olefin by ethylene oligomerization and a preparation method and application thereof.
Background
It is customary in industry to refer to terminal olefins of C4 or greater (double bonds at the ends of the molecular chain) as alpha-olefins. Alpha-olefins, which are industrial products, have a wide distribution of carbon numbers (C4-C40), and are widely used as linear alpha-olefins having carbon numbers in the range of C6-C20.
The olefin oligomerization is a main way for producing alpha-olefin, the current mature processes include a Gulf method, an Ethyl method and an SHOP method, catalysts used in the three processes are alkyl aluminum or nickel compounds, the reaction conditions are severe, and the pressure can reach dozens of MPa generally. Compared with the three processes, when the zirconium compound is used as the catalyst, the reaction conditions are relatively mild, the pressure is generally between 2MPa and 3MPa, but the low-carbon part in the oligomerization product is more.
CN101745422A discloses an olefin oligomerization catalyst, a preparation method and an application thereof, wherein the catalyst is alkoxy zirconium chloride, and the obtained oligomerization product contains less low carbon part but more C20 +. CN101816951A discloses an ethylene oligomerization catalyst and a preparation method thereof, which reduces the content of C20+ in oligomerization products to a certain extent by carrying out silicon modification on zirconium oxychloride. Although the foregoing documents have made improvements to zirconium-based ethylene oligomerization catalysts, there is still room for improvement in the yields of fractions C6 to C20 and in the yields of alpha-olefins.
In addition, zirconium-based ethylene oligomerization catalysts generally lead to the formation of high polymers, which block the lines during the oligomerization process and seriously impair the industrial production, and the aforementioned documents do not mention this.
Disclosure of Invention
The invention provides an ethylene oligomerization catalyst system, a preparation method and application thereof, the catalyst can improve the product distribution of oligomerization products and improve the yield of alpha-olefin; the polymerization under specific conditions can also avoid the generation of high polymers.
The present invention mainly includes the following matters.
1. An ethylene oligomerization catalyst system comprising:
(1) from ZrX4Alcohols and SiClnR4-nA main catalyst obtained by reacting the silicon compound; wherein X is Cl, Br or I, n is 0, 1, 2, 3 or 4, and R is a hydrocarbyl group;
(2) a beta-diketone of the structure;
Figure BDA0001343543980000021
wherein R1 and R2 are both hydrocarbyl groups, R3 is hydrogen or hydrocarbyl groups, and at least one of R1, R2 and R3 is a substituted or unsubstituted phenyl group; and
(3) an alkylaluminum cocatalyst.
2. The catalyst system according to 1, wherein in the beta-diketone, both R1 and R2 are methyl groups, and R3 is a substituted or unsubstituted phenyl group; alternatively, R3 is hydrogen, R1, R2 are each independently substituted or unsubstituted phenyl; alternatively, R3 is hydrogen, R1 is methyl, and R2 is substituted or unsubstituted phenyl.
3. Catalyst system according to any of the preceding claims, characterized in that the beta-diketone is dibenzoylmethane, 1-benzoylacetone or 3-phenyl-2, 4-pentanedione.
4. A catalyst system according to any one of the preceding claims, characterized in that the preparation process of the procatalyst comprises:
(1) in an inert solvent, ZrX4Reacting with alcohol to obtain solutionA step of liquid; and
(2) mixing the solution obtained in the step (1) with SiClnR4-nThereby producing the main catalyst;
wherein, X is Cl, Br or I, n is 0, 1, 2, 3 or 4, and R is alkyl.
5. The catalyst system according to 4, characterized in that, in the preparation method of the main catalyst, the inert solvent in the step (1) is benzene, toluene, xylene, trimethylbenzene, n-hexane or cyclohexane, and any mixture thereof.
6. The catalyst system according to 4 or 5, characterized in that in the preparation method of the main catalyst, alcohol and ZrX are used4The molar ratio of (a) to (b) is 3:1 to 9:1, preferably 3:1 to 6: 1.
7. The catalyst system according to any one of 4 to 6, wherein in the preparation method of the main catalyst, SiCl is usednR4-nAnd ZrX4The molar ratio of (a) to (b) is 0.5:1 to 20:1, preferably 2:1 to 10: 1.
8. The catalyst system according to any one of 4 to 7, wherein the general formula of the main catalyst in the preparation method is SiClnR4-nThe silicon compound of (a) is trimethylchlorosilane, silicon tetrachloride or diphenyldichlorosilane.
9. The catalyst system according to any one of 4 to 8, wherein in the preparation method of the main catalyst, the reaction temperature in the step (1) is 60 to 120 ℃, preferably 60 to 80 ℃.
10. The catalyst system according to any one of 4 to 9, wherein in the preparation method of the main catalyst, the reaction temperature in the step (2) is-5 ℃ to 10 ℃, preferably 0 ℃ to 10 ℃, and more preferably 0 ℃ to 5 ℃.
11. The catalyst system according to any of the preceding claims, characterized in that the alcohol is n-butanol.
12. The catalyst system according to any one of the preceding claims, characterized in that the molar ratio of beta-diketone to zirconium is 0.1:1 to 5: 1.
13. A catalyst system according to any one of the preceding claims characterised in that the alkylaluminium cocatalyst is diethylaluminium monochloride, triethyldialuminium trichloride, monoethylaluminium dichloride or triethylaluminium.
14. The catalyst system according to any of the preceding claims, characterized in that the molar ratio of aluminium to zirconium in the catalyst system is 5:1 to 100:1, preferably 5:1 to 20: 1;
15. a method for preparing a catalyst precursor liquid for preparing alpha-olefin by ethylene oligomerization comprises the following steps:
(1) in an inert solvent, ZrX4Reacting with alcohol to prepare a solution; x is Cl, Br, or I;
(2) mixing the solution obtained in the step (1) with SiClnR4-nN is 0, 1, 2, 3 or 4, R is a hydrocarbyl group; and
(3) adding a beta-diketone of the formula to the solution obtained in step (2) to thereby obtain said catalyst precursor solution;
Figure BDA0001343543980000041
wherein R1 and R2 are both hydrocarbyl groups, R3 is hydrogen or hydrocarbyl groups, and at least one of R1, R2 and R3 is a substituted or unsubstituted phenyl group.
16. A catalyst system for the oligomerization of ethylene to alpha-olefins, said catalyst system being prepared by adding an alkylaluminum cocatalyst to said catalyst precursor liquid at 15.
17. A process for oligomerization of ethylene to linear alpha-olefins, characterized in that the oligomerization of ethylene to linear alpha-olefins is carried out in an inert solvent in the presence of a catalyst system as described in 1 or 13.
18. The ethylene oligomerization method according to 17, characterized in that the oligomerization temperature is 30 ℃ to 120 ℃, preferably 60 ℃ to 80 ℃; the ethylene pressure is 0.1MPa to 20 MPa.
19. The ethylene oligomerization method according to 17 or 18, characterized in that the ethylene pressure is 8MPa to 20 MPa.
Compared with the prior art, the oligomerization product is more reasonably distributed, the yield of the alpha-olefin is higher, and the generation of high polymer can be avoided.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
Technical terms in the present invention are defined according to the definitions given herein, and terms not defined are understood according to the ordinary meanings in the art.
In the context of the present specification, anything or things which are not mentioned, except where explicitly stated, are directly applicable to those known in the art without any changes. Moreover, any embodiment described herein may be freely combined with one or more other embodiments described herein, and the technical solutions or ideas thus formed are considered part of the original disclosure or original description of the present invention, and should not be considered as new matters not disclosed or contemplated herein, unless a person skilled in the art would consider such combination to be clearly unreasonable.
All features disclosed in this invention may be combined in any combination and such combinations are understood to be disclosed or described herein unless a person skilled in the art would consider such combinations to be clearly unreasonable. The numerical points disclosed in the specification include not only the numerical points specifically disclosed but also the endpoints of each numerical range, and any combination of these numerical points should be considered as the range disclosed or described in the present invention, regardless of whether the numerical pairs are disclosed herein.
Catalyst system for oligomerization of ethylene
The invention firstly provides an ethylene oligomerization catalyst system, which comprises:
(1) from ZrX4Alcohols and SiClnR4-nA main catalyst obtained by reacting the silicon compound; wherein X is Cl, Br or I, n is 0, 1, 2, 3 or 4, and R is a hydrocarbyl group;
(2) a beta-diketone of the structure;
Figure BDA0001343543980000051
wherein R1 and R2 are both hydrocarbyl groups, R3 is hydrogen or hydrocarbyl groups, and at least one of R1, R2 and R3 is a substituted or unsubstituted phenyl group; and
(3) an alkylaluminum cocatalyst.
In the present invention, ZrX4Preferably ZrCl4
In the present invention, there is no particular limitation on the alcohol, and those skilled in the art can select an appropriate alcohol based on the disclosure of the prior art or by simple experiment. Generally, alkanols of C3 to C8 are selected.
In the present invention, the alcohol is preferably n-butanol, propanol or hexanol.
In the present invention, the p-type compound is SiClnR4-nThe silicon compound of (a) is not particularly limited, and those skilled in the art can select a suitable silicon compound based on the disclosure of the prior art or by simple experiment. Generally, R is alkyl with 1-4 carbon atoms or aryl with 6-8 carbon atoms; n is 1, 2, 3 or 4.
In the present invention, the general formula is SiClnR4-nThe silicon compound of (a) is preferably silicon tetrachloride, trimethylchlorosilane or diphenyldichlorosilane.
In the present invention, for ZrX4Alcohols and SiClnR4-nThe reaction mode between the silicon compounds of (a) is not particularly limited, and those skilled in the art can select a suitable mode known in the art.
Said "ZrX4Alcohols and SiClnR4-nIn the reaction between silicon compounds of (1), "alcohol and ZrX4The molar ratio of (a) to (b) is 3:1 to 9:1, preferably 3:1 to 6: 1.
Said "ZrX4Alcohols and SiClnR4-nIn the reaction between silicon compounds of (2), "SiClnR4-nAnd ZrX4The molar ratio of (a) to (b) is 0.5:1 to 20:1, preferably 2:1 to 10:1, and more preferably 2:1 to 5: 1.
In the beta-diketone, preferably, both R1 and R2 are methyl groups, and R3 is a substituted or unsubstituted phenyl group.
In another preferred aspect, in the beta-diketone, R3 is hydrogen, and R1 and R2 are each independently substituted or unsubstituted phenyl.
In still another preferred aspect, in the β -diketone, R3 is hydrogen, R1 is methyl, and R2 is substituted or unsubstituted phenyl.
In the present invention, the beta-diketone is preferably dibenzoylmethane, 1-benzoylacetone or 3-phenyl-2, 4-pentanedione.
In the catalyst system, the mol ratio of the beta-diketone to the zirconium is 0.1: 1-5: 1, preferably 0.2: 1-2: 1.
The aluminum alkyl cocatalysts are known in the art. Typically, the aluminum alkyl cocatalyst is of the formula AlRnX3-nAnd (c) a compound, wherein n is 1 to 3.
In the present invention, the alkylaluminum cocatalyst is preferably diethylaluminum monochloride, triethyldialuminum trichloride, monoethylaluminum dichloride or triethylaluminum.
The molar ratio of aluminium to zirconium in the catalyst system for ethylene oligomerization is known in the art. Generally, the molar ratio of aluminum to zirconium is from 5:1 to 100: 1.
In the present invention, the molar ratio of aluminum to zirconium is preferably 5:1 to 80:1, and more preferably 5:1 to 50: 1.
The invention provides a preferable preparation method of the main catalyst, which comprises the following steps:
(1) in an inert solvent, ZrX4Reacting with alcohol to prepare a solution; and
(2) mixing the solution obtained in the step (1) with SiClnR4-nThereby producing the main catalyst;
wherein, X is Cl, Br or I, n is 0, 1, 2, 3 or 4, and R is alkyl.
In the invention, the inert solvent is a solvent which is harmless to the catalytic performance of the ethylene oligomerization catalyst and the ethylene oligomerization reaction.
In the present invention, the inert solvent is preferably benzene, toluene, xylene, trimethylbenzene, n-hexane or cyclohexane, and any mixture thereof.
In the preparation method of the main catalyst, the reaction temperature in the step (1) is 60-120 ℃, and preferably 60-80 ℃.
In the preparation method of the main catalyst, the reaction temperature in the step (2) is-5-10 ℃, preferably 0-10 ℃, and more preferably 0-5 ℃.
(II) preparation method of catalyst precursor liquid for preparing alpha-olefin by ethylene oligomerization
The invention provides a preparation method of a catalyst precursor liquid for preparing alpha-olefin by ethylene oligomerization, which comprises the following steps:
(1) in an inert solvent, ZrX4Reacting with alcohol to prepare a solution; x is Cl, Br, or I;
(2) mixing the solution obtained in the step (1) with SiClnR4-nN is 0, 1, 2, 3 or 4, R is a hydrocarbyl group; and
(3) adding a beta-diketone of the formula to the solution obtained in step (2) to thereby obtain said catalyst precursor solution;
Figure BDA0001343543980000081
wherein R1 and R2 are both hydrocarbyl groups, R3 is hydrogen or hydrocarbyl groups, and at least one of R1, R2 and R3 is a substituted or unsubstituted phenyl group.
In the preparation method of the catalyst precursor liquid, the raw materials and the proportions thereof are the same as those of the corresponding parts, and the details are not repeated herein.
The invention also provides a catalyst system for preparing alpha-olefin by ethylene oligomerization, which is prepared by adding an alkyl aluminum cocatalyst into the catalyst precursor liquid.
Ethylene oligomerization method for preparing linear alpha-olefin
The invention provides a method for preparing linear alpha-olefin by ethylene oligomerization, which comprises the step of carrying out oligomerization on ethylene in an inert solvent in the presence of the catalyst system to generate the linear alpha-olefin.
The reaction temperature for the oligomerization of ethylene is known. In general, the oligomerization temperature is from 30 ℃ to 120 ℃.
In the invention, the oligomerization temperature is preferably 60-100 ℃, and more preferably 60-80 ℃.
In the invention, the ethylene oligomerization method for preparing linear alpha-olefin can be implemented in a wider ethylene pressure range, such as 0.1MPa to 20 MPa. The oligomerization pressure of the existing zirconium catalyst is generally between 2MPa and 3MPa, and the method can be implemented in the range, so that a better oligomerization effect is obtained. However, the process of the invention is carried out at higher ethylene pressures, for example from 8MPa to 20MPa, and the formation of high polymers can be avoided. In the invention, the preferable ethylene oligomerization pressure is 8MPa to 10 MPa.
The invention is further illustrated by the following examples, which are not to be construed as limiting the invention in any way.
In the examples and comparative examples, the difference in mass of the oligomerization system before and after the reaction was the mass of the reaction product, and the catalyst activity was calculated from this mass.
In the examples and comparative examples, the liquid product and the solid product were separated by filtration. Adding sodium hydroxide-ethanol solution into the liquid product to terminate the reaction, washing with water, and performing gas chromatography quantitative analysis on the liquid product distribution (gas chromatograph is Agilent 7890A, SE-52 type chromatographic column, temperature rising procedure of the chromatogram is that the initial temperature is 45 deg.C, staying for 4 min, then rising to 270 deg.C at 25 deg.C/min, gasifying, and detecting temperature is 300 deg.C). The solid product was washed with ethanol, placed in an evaporation dish, dried and weighed.
In the examples and comparative examples, the liquid product distribution was calculated as the mass fraction of each liquid product component on the basis of the mass of the liquid product.
The calculation formulas for the polymer content and the α -olefin yield in table 1 are respectively:
the polymer content (mass of solid product/mass of reaction product) x 100%
α -olefin yield ═ mass of α -olefin/mass of liquid product x 100%
Example 1
This example illustrates the preparation of the ethylene oligomerization catalyst system of the present invention.
2.33g (10mmol) of ZrCl4Placing the mixture into a three-neck flask, adding 30mL of toluene, heating to 70 ℃, stirring for 1 hour, adding 30mmol of n-butanol, refluxing at 85 ℃ for reaction for 4 hours, cooling to 0 ℃, adding 3.82mL (30mmol) of trimethylchlorosilane for reaction for 4 hours, adding 5mmol of dibenzoylmethane, and then adding toluene until the solution is 50mL to obtain an oligomerization catalyst solution A with the zirconium concentration of 0.2 mol/L.
Example 2
This example illustrates the preparation of the ethylene oligomerization catalyst system of the present invention.
The same procedure as in example 1 was followed, except that: the amount of dibenzoylmethane was 2mmol to prepare catalyst solution B.
Example 3
This example illustrates the preparation of the ethylene oligomerization catalyst system of the present invention.
The same procedure as in example 1 was followed, except that: the amount of dibenzoylmethane used was 20mmol, and catalyst solution C was prepared.
Example 4
This example illustrates the preparation of the ethylene oligomerization catalyst system of the present invention.
The same procedure as in example 1 was followed, except that: 5mmol of dibenzoylmethane was replaced with 5mmol of 3-phenyl-2, 4-pentanedione to prepare a catalyst solution D.
Example 5
This example illustrates the preparation of the ethylene oligomerization catalyst system of the present invention.
The same procedure as in example 1 was followed, except that: 5mmol of dibenzoylmethane was replaced with 5mmol of 1-benzoylacetone to prepare a catalyst solution E.
Example 6
This example illustrates the preparation of the ethylene oligomerization catalyst system of the present invention.
The same procedure as in example 1 was followed, except that: 30mmol of trimethylchlorosilane is replaced by 100mmol of silicon tetrachloride to prepare a catalyst solution F.
Example 7
This example illustrates the preparation of the ethylene oligomerization catalyst system of the present invention.
The same procedure as in example 1 was followed, except that: 30mmol of trimethylchlorosilane was replaced with 30mmol of diphenyldichlorosilane, to prepare a catalyst solution G.
Comparative example 1
This comparative example illustrates the preparation of a comparative ethylene oligomerization catalyst system.
The same procedure as in example 1 was followed, except that: 5mmol of dibenzoylmethane was replaced with 5mmol of acetylacetone to prepare a catalyst solution H.
Comparative example 2
This comparative example illustrates the preparation of a comparative ethylene oligomerization catalyst system.
The same procedure as in example 1 was followed, except that: catalyst solution I was prepared without the addition of dibenzoylmethane.
Comparative example 3
This comparative example illustrates the preparation of a comparative ethylene oligomerization catalyst system.
The same procedure as in example 6 was followed, except that: catalyst solution J was prepared without the addition of dibenzoylmethane.
Example 8
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
200ml of toluene, 1.75ml of triethylaluminum (TRIETHYL) having a concentration of 2.0 mol/liter and 1.15ml of triethylaluminum (TETA) having a concentration of 1.0 mol/liter were sequentially charged into a reaction vessel in the absence of water and oxygen to give a solution of the oligomerization catalyst A prepared in example 1 in an Al/Zr molar ratio of 23.25. Ethylene was charged into the reactor to 3.0MPa, and reacted at 80 ℃ for 1 hour. After the reaction is finished, cooling to 25 ℃, discharging the gas product, collecting the liquid product, adding a small amount of sodium hydroxide ethanol solution with the concentration of 0.5 mol/L to terminate the reaction, and washing and drying to obtain the oligomerization product. The results of the oligomerization reaction are shown in Table 1.
Example 9
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst B solution prepared in example 2 was used. The results of the oligomerization reaction are shown in Table 1.
Example 10
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst C solution prepared in example 3 was used. The results of the oligomerization reaction are shown in Table 1.
Example 11
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst D solution prepared in example 4 was used. The results of the oligomerization reaction are shown in Table 1.
Example 12
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst E solution prepared in example 5 was used. The results of the oligomerization reaction are shown in Table 1.
Example 13
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst F solution prepared in example 6 was used. The results of the oligomerization reaction are shown in Table 1.
Example 14
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst G solution prepared in example 7 was used. The results of the oligomerization reaction are shown in Table 1.
Example 15
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the reaction was carried out at 60 ℃ for 1 hour. The results of the oligomerization reaction are shown in Table 1.
Example 16
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the reaction was carried out under an ethylene pressure of 8MPa for 1 hour. The results of the oligomerization reaction are shown in Table 1.
Example 17
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the reaction was carried out under an ethylene pressure of 12MPa for 1 hour. The results of the oligomerization reaction are shown in Table 1.
Example 18
This example illustrates the catalytic reaction effectiveness of the ethylene oligomerization catalyst system of the present invention.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst I solution prepared in comparative example 2 was used and dibenzoylmethane was added so that the molar ratio of dibenzoylmethane to zirconium was 1: 1. The results of the oligomerization reaction are shown in Table 1.
Comparative example 4
This comparative example illustrates the catalytic reaction effect of the ethylene oligomerization catalyst system used for comparison.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst was the catalyst H solution prepared in comparative example 1. The results of the oligomerization reaction are shown in Table 1.
Comparative example 5
This comparative example illustrates the catalytic reaction effect of the ethylene oligomerization catalyst system used for comparison.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst was the catalyst I solution prepared in comparative example 2. The results of the oligomerization reaction are shown in Table 1.
Comparative example 6
This comparative example illustrates the catalytic reaction effect of the ethylene oligomerization catalyst system used for comparison.
The ethylene oligomerization was carried out as in example 8, except that: the catalyst was the catalyst J solution prepared in comparative example 3. The results of the oligomerization reaction are shown in Table 1.
Comparative example 7
This comparative example illustrates the catalytic reaction effect of the ethylene oligomerization catalyst used for comparison.
The ethylene oligomerization was carried out as in example 4, except that: the catalyst is zirconium tetrachloride. The results of the oligomerization reaction are shown in Table 1.
Figure BDA0001343543980000151

Claims (16)

1. An ethylene oligomerization catalyst system comprising:
(1) from ZrX4Alcohols and SiClnR4-nA main catalyst obtained by reacting the silicon compound; wherein X is Cl, Br or I, n is 0, 1, 2, 3 or 4, and R is a hydrocarbyl group; in the preparation method of the main catalyst, alcohol and ZrX4The molar ratio of (a) to (b) is 3:1 to 9: 1;
(2) a beta-diketone of the structure;
Figure FDA0003221029840000011
wherein R1 and R2 are both hydrocarbyl groups, R3 is hydrogen or hydrocarbyl groups, and at least one of R1, R2 and R3 is a substituted or unsubstituted phenyl group; and
(3) an alkylaluminum cocatalyst.
2. The catalyst system of claim 1 wherein the beta-diketone is dibenzoylmethane, 1-benzoylacetone, or 3-phenyl-2, 4-pentanedione.
3. The catalyst system of claim 1, wherein the procatalyst is prepared by a process comprising:
(1) in an inert solvent, ZrX4Reacting with alcohol to prepare a solution; and
(2) mixing the solution obtained in the step (1) with SiClnR4-nThereby producing the main catalyst;
wherein, X is Cl, Br or I, n is 0, 1, 2, 3 or 4, and R is alkyl.
4. The catalyst system according to claim 3, wherein the main catalyst is prepared by a method wherein the inert solvent of step (1) is benzene, toluene, xylene, trimethylbenzene, n-hexane or cyclohexane, and any mixture thereof.
5. The catalyst system of claim 3 wherein the procatalyst is prepared by a process in which SiCl is addednR4-nAnd ZrX4The molar ratio of (a) to (b) is 0.5:1 to 20: 1.
6. The catalyst system of claim 3 wherein the procatalyst is prepared by a process which comprises the step of preparing a procatalyst having the formula SiClnR4-nThe silicon compound of (a) is trimethylchlorosilane, silicon tetrachloride or diphenyldichlorosilane.
7. The catalyst system according to claim 3, wherein in the preparation method of the main catalyst, the reaction temperature of the step (1) is 60 ℃ to 120 ℃; the reaction temperature of the step (2) is-5 ℃ to 10 ℃.
8. The catalyst system of claim 1 wherein the alcohol is n-butanol.
9. The catalyst system of claim 1, wherein the molar ratio of beta-diketone to zirconium is 0.1:1 to 5: 1.
10. The catalyst system of claim 1 wherein the alkylaluminum cocatalyst is diethylaluminum monochloride, triethyldialuminum trichloride, ethylaluminum dichloride or triethylaluminum.
11. The catalyst system of claim 1, wherein the molar ratio of aluminum to zirconium is from 5:1 to 100: 1.
12. A method for preparing a catalyst precursor liquid for preparing alpha-olefin by ethylene oligomerization comprises the following steps:
(1) in an inert solvent, ZrX4Reacting with alcohol to prepare a solution; x is Cl, Br, or I; alcohol and ZrX4The molar ratio of (a) to (b) is 3:1 to 9: 1;
(2) mixing the solution obtained in the step (1) with SiClnR4-nN is 0, 1, 2, 3 or 4, R is a hydrocarbyl group; and
(3) adding a beta-diketone of the formula to the solution obtained in step (2) to thereby obtain said catalyst precursor solution;
Figure FDA0003221029840000021
wherein R1 and R2 are both hydrocarbyl groups, R3 is hydrogen or hydrocarbyl groups, and at least one of R1, R2 and R3 is a substituted or unsubstituted phenyl group.
13. A catalyst system for the oligomerization of ethylene to alpha-olefins, said catalyst system being prepared by adding an aluminum alkyl cocatalyst to the procatalyst liquid of claim 12.
14. A process for oligomerization of ethylene to linear alpha-olefins, characterized in that the oligomerization of ethylene to linear alpha-olefins is carried out in an inert solvent in the presence of a catalyst system according to claim 1 or 13.
15. The ethylene oligomerization method according to claim 14, wherein the oligomerization temperature is 30 ℃ to 120 ℃ and the ethylene pressure is 0.1MPa to 20 MPa.
16. A process for oligomerization of ethylene according to claim 14 or 15, characterized in that the ethylene pressure is between 8MPa and 20 MPa.
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