CN109201078A - It can reduce CO and NOxComposition of discharge and its preparation method and application and fluidized catalytic cracking method - Google Patents
It can reduce CO and NOxComposition of discharge and its preparation method and application and fluidized catalytic cracking method Download PDFInfo
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- CN109201078A CN109201078A CN201710542132.0A CN201710542132A CN109201078A CN 109201078 A CN109201078 A CN 109201078A CN 201710542132 A CN201710542132 A CN 201710542132A CN 109201078 A CN109201078 A CN 109201078A
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- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8643—Removing mixtures of carbon monoxide or hydrocarbons and nitrogen oxides
- B01D53/8646—Simultaneous elimination of the components
- B01D53/865—Simultaneous elimination of the components characterised by a specific catalyst
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
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- B01J37/082—Decomposition and pyrolysis
- B01J37/088—Decomposition of a metal salt
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
- C10G11/04—Oxides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
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Abstract
The present invention relates to catalytic cracking fields, disclose composition that can reduce CO and NOx emission and its preparation method and application and fluidized catalytic cracking method, the CO and the composition of NOx emission provided by the invention of can reduce includes: the first metallic element and the second metallic element of inorganic oxide carrier and load on an inorganic, first metallic element is selected from group VIII non-noble metal j element, and first metallic element includes Fe and Co, in terms of oxide, the weight ratio of Fe and Co is 1:(0.05-20), second metallic element is selected from least one of precious metal element.Composition Fe and Co provided by the invention can keep composition hydrothermal stability with higher, and reduction regenerated gas CO with higher and NOx emission activity collectively as main metallic element, by the further modification of at least one of precious metal element.
Description
Technical field
The present invention relates to catalytic cracking fields, and in particular to can reduce the composition of CO and NOx emission, can reduce CO
With the preparation method and the composition obtained by this method that can reduce CO and NOx emission, above-mentioned energy of the composition of NOx emission
Enough reduce application and the fluidized catalytic cracking method of the composition of CO and NOx emission.
Background technique
The constantly soaring processing cost for having increased considerably refinery of crude oil price, on the one hand refinery passes through buys low price
Poor oil reduces cost;On the other hand economic well-being of workers and staff is increased by deep processing mink cell focus.Catalytic cracking is as refinery's weight
The important means of oil processing, there is very important status in refinery, is not only oil plant heavy oil balance, production clean fuel
Main means, the even more focus of the energy efficiency of oil plant.Catalytic cracking is a kind of quickly urging for rapid catalyst deactivation
Change reaction system, solves the problems, such as the main line of catalyst regeneration always catalytic cracking development.
During fluid catalytic cracking (FCC), feedstock oil and regenerated catalyst are catalyzed in riser Rapid contact
Cracking reaction reacts and causes its inactivation in the coke laydown to catalyst of generation, and the catalyst of green coke inactivation enters after stripping
Regenerator, the regeneration air entered with regenerator bottoms or the air rich in oxygen, which contact, carries out coke burning regeneration.Urging after regeneration
Agent is recycled back to reactor and participates in catalytic cracking reaction again.According to the height of flue gas Excess oxygen content in regenerative process or CO oxygen
Catalytic cracking unit can be divided into regeneration completely and incomplete regen-eration operation by the abundant degree changed.
In complete regenerative process, the nitrogenous compound in coke and coke generates CO under the action of regeneration air2And N2,
The pollutants such as CO and NOx can be also generated simultaneously.It the use of catalyst aid is the important technique measure for controlling CO and NOx emission pollution.
Auxiliary agent for reducing regenerated gas CO discharge is commonly referred to as CO combustion adjuvant, such as CN1022843C discloses one
Kind noble metals load-carbon oxide accelerator, active component are 1-1000ppm platinum or 50-1000ppm palladium, and carrier is by (1)
The microsphere particle of 99.5~50% Cracking catalyst or its matrix and (2) 0.5-50%Al2O3, 0-20%RE2O3And 0-15%
ZrO2Composition, (2) are the external coatings of (1) particle.
Auxiliary agent for controlling flue gas NOx discharge commonly referred to as reduces NOx emission auxiliary agent or NOx reduction auxiliary agent, such as
CN102371150A disclose it is a kind of for reducing regeneration fume from catalytic cracking NOx discharge base metal composition, described group
The heap ratio for closing object is no more than 0.65 grams per milliliter, on the basis of the weight of the composition, containing in terms of oxide: (1) 50-99
The one or more selected from IIA, IIB, IVB and group vib of the inorganic oxide carrier of weight %, (2) 0.5-40 weight % are non-
Precious metal element, and the rare earth element of (3) 0.5-30 weight %.The composition is used for fluid catalytic cracking, can significantly drop
Low regenerated flue gas NOx emission.
There are also one kind can reduce the auxiliary agent of regenerated gas CO and NOx emission simultaneously, and it is combustion-supporting and reduce NOx row can to take into account CO
Put, it is increasingly strict with environmental regulation, this analog assistant using more prevalent.For example, CN1688508A discloses a kind of drop
The composition and its application, the composition of low fluid catalytic cracking flue gas NOx and CO discharge include copper and/or cobalt and load
Body, the carrier are selected from hydrotalcite-based compound, spinelle, aluminium oxide, zinc titanate, zinc aluminate, zinc titanate/zinc aluminate.
CN102371165A disclose it is a kind of for reducing FCC regenerated gas CO and the low heap of NOx emission than composition, the composition
Containing rare earth element and one or more of non-noble metal j elements, preferably base metal is carried on y-type zeolite.US6165933
Disclose a kind of combustion-supporting composition of CO (auxiliary agent) for reducing catalytic cracking process NOx emission, the composition includes: (i) is basic
On acidic metal oxide not zeolite-containing;(ii) alkali metal, alkaline-earth metal or their mixture;(iii) oxygen storage components
(iv) palladium, the preferred silica-alumina of inorganic oxide carrier, the storage oxygen transition metal oxide preferably aoxidize
Cerium.US7045056 disclose it is a kind of for and meanwhile reduce the composition of catalytic cracking process flue gas CO and NOx emission, described group
It closes object to contain: a kind of (i) inorganic oxide carrier;(ii) oxide of cerium;(iii) a kind of lanthanide oxide except cerium,
Wherein the weight ratio of (ii) and (iii) is at least 1.66:1;(iv) optionally a kind of IB and Group IIB transition metal oxide, with
And (v) at least one precious metal element.CN105363444A discloses one kind for reducing FCC regenerated gas CO and NOx emission
Composition and preparation method thereof, the composition contains in terms of oxide: (1) rare earth element of 0.5-30 weight %, (2)
The precious metal element of 0.01-0.15 weight %, and the inorganic oxide for being substantially free of alkali and alkaline earth metal ions of (3) surplus carry
Body;In preparation method, the composition after introducing noble metal is handled before dry and/or roasting through alkaline solution, disclosed in
Composition can be controlled effectively caused by capable of effectively avoiding because of regenerated gas CO excessive concentration " after-burning " for fluid catalytic cracking
The concentration of emission of CO and NOx in preparation, regeneration flue gas significantly reduces flue gas NOx discharge, and it is unfavorable not cause substantially to FCC product distribution
It influences.
During incomplete regen-eration, since Excess oxygen content is low in flue gas, CO concentration is high, NOx in regenerator outlet flue gas
Concentration is very low, and reduction-state nitride such as NH3, HCN isoconcentration it is higher.These reduction-state nitride are downstream flowed with flue gas
It is dynamic, in the CO boiler for recovering energy, if being substantially oxidized, generate NOx;If not being substantially oxidized, remaining NH3
Etc. easily causing downstream scrubber effluent ammonia nitrogen exceeded, or with the SO in flue gasxReaction generate ammonium salt precipitation cause remaining pot or its
Its flue gas equipment for after-treatment (such as SCR) salt crust, influences device long-term operation.Thus, incomplete regen-eration process is helped using catalysis
Agent catalyzed conversion NH in a regenerator3Equal substances, can reduce NOx emission in flue gas, extend the device cycle of operation.
US5021144 discloses NH in a kind of reduction incomplete regen-eration FCC apparatus flue gas3The method of discharge, this method are
Excessive CO combustion adjuvant is added in a regenerator, additional amount is 2-3 times of the minimum additional amount that can prevent dilute phase bed tail from firing.It should
Although method can reduce NH in incomplete regen-eration FCC apparatus flue gas3Discharge, but the usage amount of CO is larger, and it is higher that there are energy consumptions
Defect, and be unfavorable for environmental protection.
US4755282 discloses NH in a kind of reduction partial regeneration or incomplete regen-eration FCC apparatus flue gas3The side of discharge
Method.This method makes it maintain one in dilute phase bed by the way that ammonia decomposition catalyzer of the granularity at 10-40 μm is added into regenerator
Fixed concentration, by NH3It is converted into N2And water.The active component of the ammonia decomposition catalyzer can be dispersed in inorganic oxide load
Noble metal on body.
CN101024179A discloses the composition that NOx is restored used in a kind of FCC process, and the composition contains (i) base
Acidic metal oxide, (ii) alkali metal, alkaline-earth metal and their mixture and (iii) storage oxygen group not zeolite-containing in sheet
Point.The composition prepared with precious metal impregnation, to convert the vapour phase reduction nitrogen class in incomplete regen-eration catalytic cracking unit flue gas
Substance reduces flue gas NOx discharge.
Currently, for controlling incomplete regen-eration device flue gas NH3With the auxiliary agent technical research and application report phase of NOx emission
It is existing to be suitable for regeneration dress completely due to incomplete regen-eration device flue gas composition and complete regenerating unit significant difference to less
The catalyst aid set, the application effect on incomplete regen-eration device are undesirable.Though assistant composition disclosed in above-mentioned technology
It so being capable of NH in catalyzed conversion flue gas to a certain extent3Equal reduction-states nitride, but to NH in flue gas3Equal reduction-states nitride
Catalyzed conversion activity it is still to be improved, to slow down NH3Deng the influence that deposition salt crust runs equipment, thus needs to develop and be applicable in
In the flue gas pollutant emission reduction auxiliary agent of incomplete regen-eration device, flue gas NOx discharge is further decreased.
Summary of the invention
For in prior art regenerative process, NH3The lower defect of catalyzed conversion activity of equal reduction-states nitride, this hair
The preparation of the bright composition that the new composition that can reduce CO and NOx emission of one kind is provided, can reduce CO and NOx emission
Method and the composition obtained by this method that can reduce CO and NOx discharge, the above-mentioned group that can reduce CO and NOx emission
Close application and a kind of fluidized catalytic cracking method of the object in fume treatment.It is provided by the invention to can reduce CO and NOx row
The composition put is high to the catalyzed conversion activity of reduction-state nitride, and preparation method is simple, is used in fluid catalytic cracking process,
CO and NOx emission in regeneration fume from catalytic cracking can be effectively reduced.
The present inventor has found in the course of the research, using inorganic oxide as carrier, by containing Fe and Co
At least one of VIII group non-noble metal j element cooperation precious metal element is used as active component, can be effectively reduced and be urged
Change CO and NOx emission in cracking regenerated flue gas.Speculate that its reason can be since: Fe and Co is collectively as main metallic element, leads to
The further modification for crossing at least one of precious metal element, advantageously reduces the generation of oxidation state nitrogenous compound, and can
Promote the decomposition of reduction-state nitrogenous compound.
Through further research, it has been found that in the preferred case, after spray drying, before precious metal element dipping, will be sprayed
The solid matter obtained after drying high-temperature process under carbon-containing atmosphere can more efficiently reduce regeneration fume from catalytic cracking CO
And NOx emission;Still more preferably, alkali process, Neng Gougeng are carried out to the solid product obtained after precious metal impregnation
Add and is effectively reduced regeneration fume from catalytic cracking CO and NOx emission.Under above-mentioned preferable case, arrange can reduce CO and NOx
The structure for the composition put carries out further modulation and stabilization processes, makes it possible to reduce the composition pair of CO and NOx emission
NH3The catalyzed conversion activity of equal reduction-states nitride significantly improves, and has better hydrothermal stability, meets regenerator hydro-thermal
Requirement of the environment to the composition that can reduce CO and NOx emission.
Based on this, according to the first aspect of the invention, a kind of composition that can reduce CO and NOx emission, the group are provided
Closing object includes: inorganic oxide carrier and load the first metallic element on an inorganic and the second metal member
Element, first metallic element is selected from group VIII non-noble metal j element, and first metallic element includes Fe and Co, with oxygen
The weight ratio of compound meter, Fe and Co be 1:(0.05-20), second metallic element in precious metal element at least one
Kind.
According to the second aspect of the invention, a kind of preparation method of composition can reduce CO and NOx emission is provided, it should
Method includes:
(1) presoma of inorganic oxide carrier, the first metallic element presoma and water are mixed with beating, obtain slurries,
The slurries are spray-dried, the first roasting is then carried out, obtains intermediate composition;
(2) to contain the solution of the second metallic element presoma as maceration extract, to intermediate composition obtained by step (1)
It is impregnated, obtains solid product, then the solid product is dried and/or second roasts;
Wherein, the first metallic element be selected from group VIII non-noble metal j element, and first metallic element include Fe and
Co;Second metallic element is selected from least one of precious metal element;
Wherein, in the first metallic element presoma, the dosage of the presoma of the presoma and Co of Fe makes, combination obtained
In object, in terms of oxide, the weight ratio of Fe and Co are 1:(0.05-20).
According to the third aspect of the invention we, providing one kind can reduce CO and NOx emission as made from above-mentioned preparation method
Composition.
According to the fourth aspect of the invention, the above-mentioned composition that can reduce CO and NOx emission is provided in fume treatment
Application.
According to the fifth aspect of the invention, provide the above-mentioned composition that can reduce CO and NOx emission catalytic cracking again
Application in raw fume treatment.
According to the sixth aspect of the invention, a kind of fluidized catalytic cracking method is provided, this method comprises: by hydrocarbon ils and catalysis
Then agent haptoreaction regenerates the catalyst after haptoreaction, the catalyst includes catalytic cracking catalyst and energy
The composition of CO and NOx emission are enough reduced, the composition that can reduce CO and NOx emission can drop for the present invention is above-mentioned
The composition of low CO and NOx emission.
The composition provided by the invention that can reduce CO and NOx emission, can be in regenerator as assistant for calalytic cracking
Higher hydrothermal stability, reduction regenerated gas CO with higher and NOx emission activity are kept in thermal and hydric environment.In addition, this
In the preparation method for inventing the composition that can reduce CO and NOx emission provided, noble metal utilisation is high, production cost compared with
It is low;Also, the CO and the composition of NOx emission provided by the invention of can reduce reduces CO and NOx row as fluid catalytic cracking
Auxiliary agent is put, so that coke and dry gas yied are lower in FCC product.With the side FCC for using existing reduction CO and NOx discharge auxiliary agent
Method is compared, and using the FCC method of the composition provided by the invention that can reduce CO and NOx emission, can reduce CO and NOx row
The composition dosage put is low, and reduction CO and NOx emission activity are higher.
For example, the composition that can reduce CO and NOx emission that the embodiment of the present invention 3 provides, by accounting for total catalyst weight
After ratio and FCC major catalyst (Cat-A) blending uniformly of 0.8 weight %, through aging 12 under 800 DEG C, 100% water vapour atmosphere
The evaluation of catalytic cracking reaction-regeneration is carried out after hour, with the prior art using active component saturation dipping method preparation can
CO is reduced to compare with the composition D-3 of NOx emission, when using the composition provided by the invention that can reduce CO and NOx emission,
The concentration of emission of NOx is down to 76ppm by 264ppm in complete regenerated flue gas.
Other features and advantages of the present invention will the following detailed description will be given in the detailed implementation section.
Detailed description of the invention
The drawings are intended to provide a further understanding of the invention, and constitutes part of specification, with following tool
Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the XRD spectrum that can reduce the composition of CO and NOx emission made from embodiment 1 and embodiment 5.
Specific embodiment
The endpoint of disclosed range and any value are not limited to the accurate range or value herein, these ranges or
Value should be understood as comprising the value close to these ranges or value.For numberical range, between the endpoint value of each range, respectively
It can be combined with each other between the endpoint value of a range and individual point value, and individually between point value and obtain one or more
New numberical range, these numberical ranges should be considered as specific open herein.
The present invention provides a kind of composition that can reduce CO and NOx emission, the composition includes: that inorganic oxide carries
The first metallic element and the second metallic element of body and load on an inorganic, first metallic element are selected from
Group VIII non-noble metal j element, and first metallic element includes Fe and Co, in terms of oxide, the weight ratio of Fe and Co are
1:(0.05-20), second metallic element is selected from least one of precious metal element.
For the present invention in the composition, the range of choice of the content of the first metallic element and the second metallic element is wider,
Preferably, on the basis of the total amount of composition, the content of the inorganic oxide carrier is 59.9-94.995 weight %, with oxygen
The content of compound meter, first metallic element is 5-40 weight %, and based on the element, the content of second metallic element is
0.005-0.1 weight;It is further preferred that the content of the inorganic oxide carrier is 74.92-91.99 weight %, with oxidation
The content of object meter, first metallic element is 8-25 weight %, and based on the element, the content of second metallic element is
0.01-0.08 weight %;It is further preferred that the content of the inorganic oxide carrier is 83.93-89.95 weight %,
In terms of oxide, the content of first metallic element is 10-16 weight %, and based on the element, second metallic element contains
Amount is 0.05-0.07 weight %.
First metallic element of the present invention includes Fe and Co, as long as institute is not precluded in the present invention comprising Fe and Co
It states in the first metallic element also containing the element in group VIII non-noble metal j element other than Fe and Co, such as Ni.
A kind of most preferred embodiment according to the present invention, the composition is by inorganic oxide carrier and is supported on inorganic
The first metallic element and the second metallic element composition on oxide carrier, and first metallic element is only Fe and Co.
In the present invention, as long as composition can be improved to NH containing Fe and Co in the first metallic element3Equal reduction-states nitridation
The catalyzed conversion activity of object, in order to further play the synergistic effect of Fe and Co, it is preferable that in terms of oxide, Fe and Co's
Weight ratio is 1:(0.1-10), further preferably 1:(0.3-3), it is still more preferably 1:(0.4-2).Hair of the invention
Bright people has found that Fe and Co can generate better synergistic effect at a specific ratio, is more advantageous to the performance for promoting composition.
In the present invention, in the case of no specified otherwise, Fe refers to Fe with Fe in terms of oxide2O3Meter, Co is in terms of oxide
Refer to Co with Co2O3Meter.
A preferred embodiment of the invention, the Fe in the composition are at least partly deposited in the form of cementite
, it is preferable that the cementite is Fe3C and/or Fe7C3.There is no particular limitation for existing amount of the present invention to cementite, only
The performance that can reduce the composition of CO and NOx emission can be effectively improved by partially carbonized iron occur.
A preferred embodiment of the invention, the Co in the composition are at least partly deposited in the form of simple substance cobalt
?.There is no particular limitation for existing amount of the present invention to simple substance cobalt, as long as occurring that part simple substance cobalt can effectively improve can
Reduce the performance of the composition of CO and NOx emission.
It should be noted that metallic element is mostly with oxidation state in composition in the existing composition for reducing CO and NOx emission
Form exists.Composition of the present invention during the preparation process, preferably before impregnating noble metal, is roasted under carbon-containing atmosphere
It burns, so that part FeO is converted into cementite, part CoO is converted into simple substance cobalt.
The presence of cementite and/or simple substance cobalt can make composition preferably promote the decomposition of reduction-state nitrogenous compound,
The generation of nitrogen oxides is reduced, and nitrogen oxides can be promoted to be reduced to a certain extent.
The composition provided according to the present invention, it is preferable that be 42.6 °, 44.2 ° in 2 θ in the XRD spectrum of the composition
With 44.9 ° at have diffraction maximum.
Specifically, the diffraction maximum of 2 θ to be at 42.6 ° and 44.9 ° be cementite;2 θ are at 44.2 ° be simple substance cobalt diffraction
Peak.
A preferred embodiment of the invention, in the XRD spectrum of composition provided by the invention, 2 θ are 44.9 °
It is the diffraction maximum at 42.6 ° that the diffraction maximum at place, which is better than 2 θ,.
The composition provided according to the present invention, the inorganic oxide carrier can be various nothings commonly used in the art
Machine oxide carrier, for example, selected from aluminium oxide, silica-alumina, zeolite, spinelle, kaolin, diatomite, perlite and
At least one of perovskite.In the present invention, the spinelle can be common various spinelles, such as can be magnalium point
At least one of spar, gahnite and titanium aluminate.
A preferred embodiment of the invention, the inorganic oxide carrier are selected from aluminium oxide, spinelle and calcium
At least one of titanium ore, further preferably aluminium oxide.
In the present invention, the aluminium oxide can be selected from gama-alumina, δ-aluminium oxide, η-aluminium oxide, ρ-aluminium oxide, κ-oxygen
Change at least one of aluminium and χ-aluminium oxide, there is no particular limitation to this by the present invention.
The aluminium oxide can be originated from the various colloidal sols or gel or aluminium hydroxide of aluminium.The aluminium hydroxide can select
From at least one of gibbsite, surge aluminium stone, promise diaspore, diaspore, boehmite and boehmite.It is preferred that described
Alumina source is from boehmite.
Above-mentioned inorganic oxide carrier is commercially available, and can also be prepared using existing method.
In the present invention, the precious metal element includes at least one of Au, Ag, Pt, Os, Ir, Ru, Rh and Pd.
The composition provided according to the present invention, preferably described second metallic element in Pt, Ir, Pd, Ru and Rh extremely
Few one kind, most preferably Ru.
A kind of most preferred embodiment according to the present invention, is used cooperatively Fe, Co and Ru as metallic element, can be big
Amplitude improves the composition that can reduce CO and NOx emission to NH3The catalyzed conversion activity of equal reduction-states nitride, and make it possible to
The composition for enough reducing CO and NOx emission has more excellent hydrothermally stable performance.
A kind of specific embodiment according to the present invention, the composition include: aluminium oxide and load on alumina
Fe, Co and Ru, in terms of oxide, the weight ratio of Fe and Co are 1:(0.4-2), on the basis of the total amount of composition, aluminium oxide
Content is 83.93-89.95 weight %, and in terms of oxide, the total content of Fe and Co are that the content of 10-16 weight %, Ru are
0.05-0.07 weight %.
In the present invention, it can reduce each component content in CO and the composition of NOx emission and be all made of X ray fluorescence spectra
Analysis method (petrochemical analysis method (RIPP experimental method), Yang Cui is surely equal to be compiled, and Science Press's nineteen ninety publishes) measures.
The present invention also provides a kind of preparation methods of composition that can reduce CO and NOx emission, this method comprises:
(1) presoma of inorganic oxide carrier, the first metallic element presoma and water are mixed with beating, obtain slurries,
The slurries are spray-dried, the first roasting is then carried out, obtains intermediate composition;
(2) to contain the solution of the second metallic element presoma as maceration extract, to intermediate composition obtained by step (1)
It is impregnated, obtains solid product, then the solid product is dried and/or second roasts;
Wherein, the first metallic element be selected from group VIII non-noble metal j element, and first metallic element include Fe and
Co;Second metallic element is selected from least one of precious metal element;
Wherein, in the first metallic element presoma, the dosage of the presoma of the presoma and Co of Fe makes, combination obtained
In object, in terms of oxide, the weight ratio of Fe and Co are 1:(0.05-20).
In the present invention, the presoma of the inorganic oxide carrier includes that can obtain inorganic oxygen by subsequent calcination process
The various substances of compound carrier, there is no particular limitation to this by the present invention.
The preparation method provided according to the present invention, the inorganic oxide carrier, the first metallic element and the second metal member
The selection of element is as described above, details are not described herein.
In the present invention, the presoma of aluminium oxide can various colloidal sols selected from aluminium or gel or aluminium hydroxide.The hydrogen
Aluminium oxide can be in gibbsite, surge aluminium stone, promise diaspore, diaspore, boehmite and boehmite at least
It is a kind of.The presoma of the most preferably described aluminium oxide is boehmite.
The preparation method provided according to the present invention, it is preferable that before mashing, acidification glue is carried out to the presoma of aluminium oxide
Molten processing, the acidification peptization processing can be carried out according to conventional technical means in the art, it is further preferred that the acidification glue
The molten acid used that handles is hydrochloric acid.
The present invention is wider to the range of choice of the condition of the acidification peptization processing, it is preferable that the acidification peptization processing
Condition include: acid-aluminum ratio be 0.12-0.22:1, time 20-40min.
In the present invention, in the case of no specified otherwise, the acid-aluminum ratio refers to the hydrochloric acid in terms of the concentrated hydrochloric acid of 36 weight %
With the mass ratio of the presoma of the aluminium oxide in terms of butt.
The specific embodiment of the acidification peptization processing can be with are as follows: boehmite is added to the water mashing dispersion, so
Hydrochloric acid is added afterwards and is acidified 30min, acid-aluminum ratio 0.18.
According to the present invention, the first metallic element presoma and the second metallic element presoma are respectively selected from the first metal
The water soluble salt of element and the second metallic element, such as nitrate, chloride, chlorate or sulfate, the present invention do not have this
It is special to limit.
Preparation method according to the present invention, to the first metallic element presoma and the second metallic element presoma
Dosage range of choice it is wider, it is preferable that the presoma of the inorganic oxide carrier, the first metallic element presoma and
The dosage of two metallic element presomas makes, in composition obtained, on the basis of the total amount of composition, and the inorganic oxide
The content of carrier is 59.9-94.995 weight %, and in terms of oxide, the content of first metallic element is 5-40 weight %,
Based on the element, the content of second metallic element is 0.005-0.1 weight %;It is further preferred that the inorganic oxide
The content of carrier is 74.92-91.99 weight %, and in terms of oxide, the content of first metallic element is 8-25 weight %,
Based on the element, the content of second metallic element is 0.01-0.08 weight %;It is further preferred that the inorganic oxide
The content of object carrier is 83.93-89.95 weight %, and in terms of oxide, the content of first metallic element is 10-16 weight
% is measured, based on the element, the content of second metallic element is 0.05-0.07 weight %.
The preparation method of the composition provided by the invention that can reduce CO and NOx emission, it is preferable that in terms of oxide
The presoma of inorganic oxide carrier, the first metallic element presoma in terms of group VIII non-noble metal j element oxide and
The dosage mass ratio of the second metallic element presoma in terms of precious metal element is 59.9-94.995:5-40:0.005-0.1;Into
One step, it can be 74.92-91.99:8-25:0.01-0.08;Further, can be 83.93-89.95:10-16:
0.05-0.07。
In the present invention, the first metallic element presoma is including at least the presoma of Fe and the presoma of Co.
A preferred embodiment of the invention, in the first metallic element presoma, before the presoma and Co of Fe
The dosage for driving body makes, and in composition obtained, in terms of oxide, the weight ratio of Fe and Co are preferably 1:(0.1-10), into one
Step is preferably 1:(0.3-3), it is still more preferably 1:(0.4-2).
, according to the invention it is preferred to which the solid content of slurries described in step (1) is 8-30 weight %.
According to the present invention, the presoma of inorganic oxide carrier, the first metallic element presoma and water are mixed to described
There is no particular limitation for the method for mashing, suitable to the presoma of inorganic oxide carrier, the addition of the first metallic element presoma
Sequence, as long as the presoma of inorganic oxide carrier, the first metallic element presoma and water are contacted, is then beaten also without restriction
Slurry obtains slurries.
In the present invention, the spray drying can be carried out according to conventional technical means in the art, and the present invention does not have this
Special to limit, the average grain diameter for the particle that the condition of preferably spray drying obtains spray drying is 60-75 μm, partial size point
Cloth range is mainly at 20-100 μm, it is further preferred that the condition of spray drying to be spray-dried in obtained particle, partial size
50% or more is accounted for for 40-80 μm of particle.
According to the present invention, the first roasting described in step (1) can effectively improve energy using conventional technical means in the art
The composition of CO and NOx emission is enough reduced to NH3The catalyzed conversion activity of equal reduction-states nitride, but in order to further improve
The composition of CO and NOx emission be can reduce to NH3The catalyzed conversion activity and hydrothermal stability of equal reduction-states nitride, preferably
First roasting carries out under carbon-containing atmosphere.The present inventor is found surprisingly that in the course of the research, by described first
Roasting carries out under carbon-containing atmosphere, and the composition that can enable to reduce CO and NOx emission is to NH3Equal reduction-states nitride
Catalyzed conversion activity and hydrothermal stability significantly improve, and the semi-finished product group that the first roasting carried out under carbon-containing atmosphere obtains
Object is closed, the load of subsequent precious metal element is more advantageous to.It is active raising and active component by oxide be converted into carbide with
And reduction-state is related, and the improvement of hydrothermal stability may further promote each active component in composition with high-temperature process
It bonds, merge and is crosslinked and is related.From XRD comparison spectrogram in it can be seen that, occur after processing apparent cementite peak type and
The peak type of simple substance cobalt.Specifically, as shown in Figure 1, without carbon-containing atmosphere handle composition S-5 XRD spectra in
There is Al at 45.5 °2O3And Co2AlO4Diffraction maximum, and pass through carbon-containing atmosphere processing composition S-1 XRD spectra in, no
Only there is Al at 45.5 ° or so2O3And Co2AlO4Diffraction maximum, and obviously spreading out occur in 42.6 ° or so places and 45.0 ° or so places
Peak is penetrated, the composition S-1 handled by carbon-containing atmosphere is attributed to, is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3)
Diffraction maximum.In addition, comparing with composition S-5, there is diffraction maximum at 44.2 ° in composition S-1, and 2 θ are the diffraction at 44.2 °
Peak is the diffraction maximum of simple substance cobalt.
It should be noted that Fig. 1 only lists the XRD spectra within the scope of 41 ° -50 °, be mainly used for illustrating in composition Fe and
The existence form of Co.Outside 41 ° of -50 ° of ranges, there is also other diffraction maximums, for example, FeO (2 θ are at 37 °, 65 ° and 59 °)
With the diffraction maximum of CoO (2 θ are at 37 °, 65 ° and 31 °), the present invention is not further explained this.
The condition of a preferred embodiment of the invention, first roasting includes: to carry out under carbon-containing atmosphere,
Temperature is 400-1000 DEG C, preferably 450-650 DEG C, further preferably 500-650 DEG C, time 0.1-10h, preferably 1-
3h。
There is no particular limitation for pressure of the present invention to the first roasting, can carry out under normal pressure.Such as it can be in 0.01-
(absolute pressure) is carried out under 1Mpa.
In the present invention, the carbon-containing atmosphere is provided by the gas containing carbon elements, and the gas of the carbon elements is excellent
Gas of the choosing selected from the carbon elements with reproducibility, at least one of further preferably CO, methane and ethane are optimal
It is selected as CO.
According to the present invention, part inert gas, the indifferent gas can also be contained in the gas containing carbon elements
Body can be various inert gases commonly used in the art, and the preferably described inert gas is in nitrogen, argon gas and helium
At least one, further preferably nitrogen.
A preferred embodiment of the invention, the carbon-containing atmosphere are mentioned by the mixed gas containing CO and nitrogen
For, and the volumetric concentration of CO is preferably 1-20% in carbon-containing atmosphere, further preferably 4-10%.Using of the invention preferred
Embodiment can not only better meet processing requirement, additionally it is possible to guarantee the safety of operator.
In the present invention, first roasting can carry out in roaster, and the roaster can be catalytic cracking catalysis
Rotary roaster used in agent and auxiliary agent production.The gas of carbon elements in roaster with the solids in roaster
Expect counter current contacting.
Preparation method according to the present invention, to dipping described in step (2), there is no particular limitation, can be according to this field
Conventional technical means carries out, and can be saturation dipping, or excessive dipping, preferably excessive dipping.
Intermediate composition, can first be added to the water, then thereto by a kind of specific embodiment according to the present invention
The solution of the second metallic element presoma is added, is stirred.
The present invention can be by being filtered the mixture obtained after dipping to obtain the solid product.The filtering can
To be carried out according to conventional technical means in the art.
Preparation method according to the present invention, preferably this method further include: after step (2) described dipping, it is dry and/
Or before second roasts, alkali process is carried out to the solid product.Using the preferred embodiment of the present invention, in precious metal element
Alkali process is carried out after dipping, enables precious metal element (the second metallic element) and the even closer knot of the first metallic element
It closes, is more advantageous to the synergistic effect for playing the two, be more conducive to improving the composition that can reduce CO and NOx emission to NH3
The catalyzed conversion activity and hydrothermal stability of equal reduction-states nitride.
A kind of specific embodiment according to the present invention, the method for the alkali process may include: by the solid product
It is mixed with beating with alkaline solution, or the solid product is eluted using alkaline solution.
The present invention is wider to the range of choice of the alkaline solution, and the preferably described alkaline solution is that nonmetalloid alkalinity is molten
Liquid is still more preferably ammonium hydroxide and/or basic ammonium salts solution.The basic ammonium salts solution can be sal volatile, carbonic acid
At least one of hydrogen ammonium salt solution and ammonium dibasic phosphate solution.The most preferably described alkaline solution of the present invention is ammonium hydroxide.
The present invention is wider to the concentration of the alkaline solution and the range of choice of dosage, for example, the alkaline solution is dense
Degree can be 0.01-10mol/L, preferably 0.05-5mol/L, further preferably 0.5-2mol/L;The alkaline solution
Volumetric usage can be 1-10 times, preferably 1.5-5 times of the solid product pore volume.
Those skilled in the art can select the concentration of alkaline solution according to the pore volume of the solid product specifically obtained
And dosage, for example, a kind of specific embodiment according to the present invention, when the pore volume of obtained solid product of the present invention is about 0.4-
When 0.5mL/g, when the amount of the solid product of processing is 100g, the ammonia spirit 60-250mL of 0.5-2mol/L can be selected.
Only solid product can be dried in step (2) of the present invention, the second roasting only can also be carried out to solid product
It burns, the second roasting is carried out after the solid product can also be dried, there is no particular limitation to this by the present invention, preferably right
The solid product carries out the second roasting after being dried.The condition that the present invention roasts the drying and second is not special
It limits, can be carried out according to conventional technical means in the art.For example, it is 60-150 DEG C that dry condition, which may include: temperature, when
Between be 2-10h.
There is no particular limitation for condition of the present invention to second roasting, and second roasting can be in air or inertia
It is carried out in atmosphere (such as nitrogen), the present invention is not particularly limited this, and the condition of second roasting may include: temperature
It is 300-550 DEG C, time 1-10h.
The present invention also provides the compositions that can reduce CO and NOx emission as made from above-mentioned preparation method.
It can reduce as made from above-mentioned preparation method and Fe and Co and your gold contained in CO and the composition of NOx emission
Belong at least one of element, above-mentioned metallic element is used cooperatively, and makes it possible to reduce the composition of CO and NOx emission to NH3
The catalyzed conversion activity of equal reduction-states nitride significantly improves, and the composition for making it possible to reduce CO and NOx emission has
Preferable hydrothermal stability.
The present invention also provides application of the above-mentioned composition that can reduce CO and NOx emission in fume treatment.This hair
The composition of bright offer can be used for handling any required flue gas for reducing CO and NOx emission.
The present invention also provides the above-mentioned compositions that can reduce CO and NOx emission in regeneration fume from catalytic cracking processing
Application.The above-mentioned composition that can reduce CO and NOx emission is especially suitable for reducing complete regenerated flue gas and incomplete regen-eration
The discharge of CO and NOx in flue gas.
The present invention also provides a kind of fluidized catalytic cracking methods, this method comprises: by hydrocarbon ils and catalyst haptoreaction,
Then the catalyst after haptoreaction is regenerated, the catalyst include catalytic cracking catalyst and can reduce CO and
The composition of NOx emission, the composition that can reduce CO and NOx emission can reduce CO and NOx row for the present invention is above-mentioned
The composition put.
The fluidized catalytic cracking method provided according to the present invention, it is preferable that on the basis of the total amount of catalyst, it is described can
Reduce the content of the composition of CO and NOx emission for 0.05-5 weight %, further preferably 0.1-3 weight %, further
Preferably 0.5-2.5 weight %.
There is no particular limitation to the hydrocarbon ils by the present invention, can be the processed conventionally various hydrocarbon ils in catalytic cracking field,
Such as vacuum gas oil (VGO), reduced crude, decompression residuum, deasphalted oil, wax tailings or hydrotreating oil.
There is no particular limitation to the catalytic cracking catalyst by the present invention, can be in existing catalytic cracking catalyst
One or more, can be commercially available or prepare according to existing method.
It is provided by the invention to can reduce CO and the composition of NOx emission can be a kind of independent particle, it is also possible to
As catalyst cracking particles part of the whole.It is preferred that the combination provided by the invention that can reduce CO and NOx emission
Object is used cooperatively as a kind of independent particle with catalyst cracking particles.
In the present invention, in the case of no specified otherwise, the ppm refers to volumetric concentration.
In fluidized catalytic cracking method of the present invention, the method for the catalyst regeneration does not have compared with existing regeneration method
There are particular/special requirement, including partial regeneration, incomplete regen-eration and complete regenerative operation mode.The regeneration method can be found in Chen Junwu
Chief editor, Sinopec publishing house page 1234 page -1343 of " catalytic cracking process and the engineering " published in 2005.It is preferred that regeneration temperature
Degree is 650 DEG C -730 DEG C.
Below by way of the specific embodiment implementation process that the present invention will be described in detail and generated beneficial effect, it is intended to help
Where reader more clearly understands Spirit Essence of the invention, but any restriction cannot be constituted to practical range of the invention.
It can reduce constituent content in CO and the composition of NOx emission in following embodiment and be all made of X ray fluorescence spectra
(XRF) method measures, and referring specifically to petrochemical analysis method (RIPP experimental method), Yang Cui is waited surely and compiled, Science Press 1990
Year publishes.The composition of CO and NOx emission be can reduce in embodiment using X-ray diffractometer (Siemens company D5005 type)
XRD spectra is obtained, structure determination, Cu target, K α radiation, solid probe, tube voltage 40kV, tube current 40mA are carried out.
It is raw materials used in embodiment and comparative example: cobalt nitrate [Co (NO3)2·6H2O] it is to analyze pure, ferric nitrate [Fe
(NO3)3·9H2O] it is that analysis is pure, it is produced by Sinopharm Chemical Reagent Co., Ltd.;Ruthenic chloride (RuCl3) it is that analysis is pure,
Ru content >=37%, Non-Ferrous Metal Research Yixin New Material Co., Ltd's production;Boehmite is technical grade product, alumina content
64 weight %, pore volume are 0.31 ml/g, Shandong Aluminium Industrial Corp's production;Hydrochloric acid, concentration are 36.5 weight %, and analysis is pure,
Beijing Chemical Plant's production;Ammonium hydroxide, concentration 25-28%, analysis is pure, and Beijing Chemical Plant's production uses after dilution;Carbon monoxide,
Concentration is 10 volume %, and nitrogen does Balance Air, the production of Beijing Hai Pubeifen gas industry Co., Ltd;Catalytic cracking catalyst work
Industry product (Cat-A, catalyst trade mark CGP-1), Na2O content 0.24 weight %, RE2O3Content 3.2 weight %, Al2O3Content
48.0 weight %, 67 microns of average grain diameter, the production of Sinopec catalyst Co., Ltd.
Embodiment 1
(1) 2.62kg boehmite is added to be beaten in 14.2kg deionized water and is dispersed, 238mL hydrochloric acid is then added
It is acidified 15min, aluminium stone colloid is obtained, by the ferric nitrate in terms of metal oxide (with Fe2O3Meter, similarly hereinafter) 100g, cobalt nitrate (with
Co2O3Meter, similarly hereinafter) 100g is added stirring in 3500mL water and is added thereto aluminium stone colloid to abundant dissolution, stirs 20min, obtain
To slurries, the slurries are spray-dried, (average grain diameter is 65 μm to the particle 150g for taking spray drying to obtain, and partial size is
40-80 μm of particle accounts for 60%, similarly hereinafter) it is transferred in tube furnace, CO concentration is passed through as 10 volume % with the flow of 100mL/min
CO/N2Mixed gas handles 1.5h at 600 DEG C, obtains intermediate composition;
(2) it weighs the above-mentioned intermediate composition of 100g to be added in 700mL water, the quality with elemental metal is then added
Content is the RuCl of 12.5g/L3Solution 4.8mL stirs 20min, is filtered to obtain solid product, is 2mol/L's with concentration
Ammonia spirit 80mL elutes solid product, obtains composition S-1 through drying (100 DEG C, 4h), roasting (400 DEG C, 2h).
Each component assay result is listed in table 1 in composition S-1.
XRD analysis is carried out to composition S-1, XRD spectra as shown in Figure 1, as can be seen from Figure 1,
There is Al at 45.5 ° in the XRD spectra of the composition S-5 handled without carbon-containing atmosphere2O3And Co2AlO4's
Diffraction maximum, and pass through in the XRD spectra of the composition S-1 of carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And
Co2AlO4Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to by carbon-containing atmosphere
The composition S-1 of processing is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, and composition
S-5 is compared, and diffraction maximum occurs at 44.2 ° in composition S-1, and 2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
It should be noted that Fig. 1 only lists the XRD spectra within the scope of 41 ° -50 °, be mainly used for illustrating in composition Fe and
The existence form of Co.Outside 41 ° of -50 ° of ranges, there is also other diffraction maximums, for example, FeO (2 θ are at 37 °, 65 ° and 59 °)
With the diffraction maximum of CoO (2 θ be 37 °, 65 ° and 31 ° place), the diffraction maximum of diffraction maximum and FeC and simple substance Co outside 41 ° of -50 ° of ranges
Unrelated, the present invention does not do further spectrum elucidation to this.
Embodiment 2
(1) 2.56kg boehmite is added to be beaten in 13.9kg deionized water and is dispersed, 232mL hydrochloric acid is then added
It is acidified 15min, obtains aluminium stone colloid, ferric nitrate 140g, the cobalt nitrate 60g in terms of metal oxide are added in 3500mL water
Stirring is dissolved to abundant, and aluminium stone colloid is added thereto, and is stirred 20min, is obtained slurries, the slurries are spray-dried,
The particle 150g for taking spray drying to obtain is transferred in tube furnace, is passed through CO concentration with the flow of 100mL/min as 10 volume %
CO/N2Mixed gas handles 3h at 500 DEG C, obtains intermediate composition;
(2) it weighs the above-mentioned intermediate composition of 100g to be added in 700mL water, the quality with elemental metal is then added
Content is the RuCl of 12.5g/L3Solution 4.4mL stirs 20min, is filtered to obtain solid product, is 2mol/L's with concentration
Ammonia spirit 100mL elutes solid product, obtains composition S-2 through drying (100 DEG C, 4h), roasting (400 DEG C, 2h).
Each component assay result is listed in table 1 in composition S-2.The XRD analysis result and embodiment 1 of composition S-2
It is similar.In the XRD spectra of composition S-2 by carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And Co2AlO4
Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to handle by carbon-containing atmosphere
Composition S-2 is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, with composition S-5 phase
Occurs diffraction maximum at 44.2 ° than, composition S-2,2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
Embodiment 3
(1) 2.34kg boehmite is added to be beaten in 12.7kg deionized water and is dispersed, 212mL hydrochloric acid is then added
It is acidified 15min, obtains aluminium stone colloid, ferric nitrate 100g, the cobalt nitrate 200g in terms of metal oxide are added in 4000mL water
Aluminium stone colloid is added thereto to abundant dissolution, after stirring 20min, obtains slurries, the slurries are done by spraying by stirring
Dry, the particle 150g for taking spray drying to obtain is transferred in tube furnace, is passed through CO concentration with the flow of 100mL/min as 10 bodies
The CO/N of product %2Mixed gas handles 1h at 650 DEG C, obtains intermediate composition;
(2) it weighs the above-mentioned intermediate composition of 100g to be added in 700mL water, the quality with elemental metal is then added
Content is the RuCl of 12.5g/L3Solution 4mL stirs 20min, is filtered to obtain solid product, the ammonia for being 2mol/L with concentration
Aqueous solution 80mL elutes solid product, obtains composition S-3 through drying (100 DEG C, 4h), roasting (400 DEG C, 2h).
Each component assay result is listed in table 1 in composition S-3.The XRD analysis result and embodiment 1 of composition S-3
It is similar.In the XRD spectra of composition S-3 by carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And Co2AlO4
Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to handle by carbon-containing atmosphere
Composition S-3 is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, with composition S-5 phase
Occurs diffraction maximum at 44.2 ° than, composition S-3,2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
Embodiment 4
(1) 2.25kg boehmite is added to be beaten in 12.2kg deionized water and is dispersed, 204mL hydrochloric acid is then added
It is acidified 15min, obtains aluminium stone colloid, ferric nitrate 200g, the cobalt nitrate 120g in terms of metal oxide are added in 3500mL water
Aluminium stone colloid is added thereto to abundant dissolution, after stirring 20min, obtains slurries, the slurries are done by spraying by stirring
Dry, the particle 150g for taking spray drying to obtain is transferred in tube furnace, is passed through CO concentration with the flow of 100mL/min as 10 bodies
The CO/N of product %2Mixed gas handles 1.5h at 600 DEG C, obtains intermediate composition;
(2) it weighs the above-mentioned intermediate composition of 100g to be added in 700mL water, the quality with elemental metal is then added
Content is the RuCl of 12.5g/L3Solution 5.2mL stirs 20min, is filtered to obtain solid product, is 2mol/L's with concentration
Ammonia spirit 80mL elutes solid product, obtains composition S-4 through drying (100 DEG C, 4h), roasting (400 DEG C, 2h).
Each component assay result is listed in table 1 in composition S-4.The XRD analysis result and embodiment 1 of composition S-4
It is similar.In the XRD spectra of composition S-4 by carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And Co2AlO4
Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to handle by carbon-containing atmosphere
Composition S-4 is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, with composition S-5 phase
Occurs diffraction maximum at 44.2 ° than, composition S-4,2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
Embodiment 5
According to the method for embodiment 1, unlike, the CO/N for being 10 volume % by CO concentration2Mixed gas replaces with sky
Gas obtains composition S-5.
Each component assay result is listed in table 1 in composition S-5.XRD analysis is carried out to composition S-5, from XRD spectra
(as shown in Figure 1) can be seen that, 2 θ be 42.6 °, 44.2 ° and 44.9 ° at without obvious diffraction maximum, it was demonstrated that in composition S-5 Fe and
Co exists in the form of an oxide.
Embodiment 6
It according to the method for embodiment 1, does not include the ammonia spirit for being 2mol/L with concentration in step (2) unlike
80mL elutes the step of solid product, and directly solid product is dried, roasts, obtains composition S-6.
Each component assay result is listed in table 1 in composition S-6.The XRD analysis result and embodiment 1 of composition S-6
It is similar.In the XRD spectra of composition S-6 by carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And Co2AlO4
Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to handle by carbon-containing atmosphere
Composition S-6 is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, with composition S-5 phase
Occurs diffraction maximum at 44.2 ° than, composition S-6,2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
Embodiment 7
According to the method for embodiment 1, unlike, the dosage of the ferric nitrate in terms of metal oxide is 50g, cobalt nitrate
Dosage be 150g, obtain composition S-7.
Each component assay result is listed in table 1 in composition S-7.The XRD analysis result and embodiment 1 of composition S-7
It is similar.In the XRD spectra of composition S-7 by carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And Co2AlO4
Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to handle by carbon-containing atmosphere
Composition S-7 is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, with composition S-5 phase
Occurs diffraction maximum at 44.2 ° than, composition S-7,2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
Embodiment 8
According to the method for embodiment 1, unlike, the dosage of the ferric nitrate in terms of metal oxide is 150g, cobalt nitrate
Dosage be 50g, obtain composition S-8.
Each component assay result is listed in table 1 in composition S-8.The XRD analysis result and embodiment 1 of composition S-8
It is similar.In the XRD spectra of composition S-8 by carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And Co2AlO4
Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to handle by carbon-containing atmosphere
Composition S-8 is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, with composition S-5 phase
Occurs diffraction maximum at 44.2 ° than, composition S-8,2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
Embodiment 9
According to the method for embodiment 1, it unlike, is replaced with ethane/nitrogen mixed gas that ethane concentration is 10 volume %
Change the CO/N that concentration is 10 volume %2Mixed gas obtains composition S-9.
Each component assay result is listed in table 1 in composition S-9.The XRD analysis result and embodiment 1 of composition S-9
It is similar.In the XRD spectra of composition S-9 by carbon-containing atmosphere processing, not only there is Al at 45.5 ° or so2O3And Co2AlO4
Diffraction maximum, and there are obvious diffraction maximums in 42.6 ° or so places and 45.0 ° or so places, are attributed to handle by carbon-containing atmosphere
Composition S-9 is FeC (Fe occur at 42.6 °, 44.9 ° in 2 θ3C and Fe7C3) diffraction maximum.In addition, with composition S-5 phase
Occurs diffraction maximum at 44.2 ° than, composition S-9,2 θ are the diffraction maximum that diffraction maximum at 44.2 ° is simple substance cobalt.
Comparative example 1
According to the method for embodiment 1, unlike, in terms of metal oxide, nitric acid is replaced with the ferric nitrate of phase homogenous quantities
Cobalt obtains composition D-1.
Each component assay result is listed in table 1 in composition D-1.
Comparative example 2
According to the method for embodiment 1, unlike, in terms of metal oxide, nitric acid is replaced with the cobalt nitrate of phase homogenous quantities
Iron obtains composition D-2.
Each component assay result is listed in table 1 in composition D-2.
Comparative example 3
Comparative composition is prepared referring to US6800586 the method.The gama-alumina microsphere carrier of 34.4 grams of drying is taken,
The solution oxide impregnation aluminium microballoon being made into 10.09g cerous nitrate, 2.13g lanthanum nitrate and 18mL water, after dipping through 120 DEG C of drying,
After 600 DEG C roast 1 hour, then the solution dipping being made into 2.7g copper nitrate and 18mL water, through 120 DEG C of drying, 600 DEG C of roastings 1
Hour obtains composition D-3.In composition D-3, on the basis of composition D-3 total amount, in terms of oxide, RE2O3Content be 12
The content of weight %, CuO are 2.3 weight % (RE represents lanthanide element).
Table 1
Note: the first metal element content in terms of oxide, unit be weight %, the second metal element content based on the element,
Unit is weight %.
Test example 1
This test example is used to reduce CO and NOx in complete regenerated flue gas to the composition that above-described embodiment and comparative example provide
The effect of discharge and influence to FCC product distribution.
The composition that CO and NOx emission will be reduced uniformly (can reduce with catalytic cracking catalyst (Cat-A) blending
CO and the composition of NOx emission account for 0.8 weight of the composition and catalytic cracking catalyst total amount that can reduce CO and NOx emission
Measure %), catalytic cracking reaction-regeneration evaluation is carried out after aging 12h under 800 DEG C, 100% water vapour atmosphere.
The catalytic cracking reaction-regeneration evaluation carries out on small fixed fluidized bed unit, the catalyst dress through aging
The amount of filling out is 9g, and reaction temperature is 500 DEG C, and agent oil weight ratio is 6, and raw material oil nature is shown in Table 2.Gaseous product passes through on-line chromatograph
Analysis obtains cracked gas composition;Product liquid carries out offline chromatography and obtains gasoline, diesel oil and heavy oil yield.It is passed through after reaction
N210min is stripped, coke burning regeneration in situ is carried out, regeneration air flow is 200mL/min, reproduction time 15min, regenerates initial temperature
Spend same reaction temperature.The flue gas in regenerative process is collected, according to CO after regeneration ending2Infrared spectrum analyser integral calculation coke produces
Rate obtains FCC product distribution after all product yield normalizings, is shown in Table 3, and in table 3, conversion ratio refers to dry gas, liquefied gas, gasoline and coke
The sum of yield of charcoal.Using the concentration of NOx and CO in Testo350Pro flue gas analyzer measurement flue gas, it the results are shown in Table 4.
Table 2
Table 3
From table 3 it can be seen that the composition cooperation catalytic cracking catalysis provided by the invention that can reduce CO and NOx emission
Agent uses, so that coke and dry gas yied are lower in FCC product.
Table 4
Number | NOx concentration, ppm | CO concentration, volume % | |
Embodiment 1 | S-1 | 111 | 0.36 |
Comparative example 1 | D-1 | 227 | 0.34 |
Comparative example 2 | D-2 | 211 | 0.37 |
Comparative example 3 | D-3 | 264 | 0.48 |
Embodiment 2 | S-2 | 115 | 0.35 |
Embodiment 3 | S-3 | 76 | 0.34 |
Embodiment 4 | S-4 | 72 | 0.33 |
Embodiment 5 | S-5 | 114 | 0.35 |
Embodiment 6 | S-6 | 116 | 0.36 |
Embodiment 7 | S-7 | 109 | 0.36 |
Embodiment 8 | S-8 | 116 | 0.35 |
Embodiment 9 | S-9 | 111 | 0.35 |
As can be seen from Table 4, using the composition provided by the invention that can reduce CO and NOx emission for being catalyzed
Cracking process has preferably reduction CO and NOx emission compared with the composition that can reduce CO and NOx emission that comparative example provides
Can, and be the composition that can reduce CO and NOx emission after aging, can reduce after aging used in evaluation procedure
CO and the composition of NOx emission still are able to that the discharge of CO and NOx is effectively reduced, therefore, provided by the invention to can reduce CO
There is preferable hydrothermal stability with the composition of NOx emission.
Test example 2
This test example is used to reduce the composition that can reduce CO and NOx emission that above-described embodiment and comparative example provide
The effect of CO and NOx emission in incomplete regen-eration flue gas.
The composition and above-mentioned catalytic cracking catalyst (Cat-A) that CO and NOx emission will be reduced blend uniformly (energy
The composition for enough reducing CO and NOx emission accounts for the composition and catalytic cracking catalyst total amount that can reduce CO and NOx emission
2.2 weight %) catalytic cracking reaction-regeneration evaluation is carried out after aging 12h under 800 DEG C, 100% water vapour atmosphere.
The catalytic cracking reaction-regeneration evaluation carries out on small fixed simulated flue gas drop NOx device, through aging
Loaded catalyst is 10g, and reaction temperature is 650 DEG C, and feed gas volume flow is 1500mL/min.Unstripped gas contains 3.7 bodies
The CO of product %, the oxygen of 0.5 volume %, the NH of 800ppm3, surplus N2.Gaseous product is analyzed by online infrared spectrum analyser,
NH after being reacted3, NOx and CO concentration, be as a result listed in table 5.
Table 5
As can be seen from Table 5, using the composition provided by the invention that can reduce CO and NOx emission for being catalyzed
Cracking process incomplete regen-eration process has preferably drop compared with the composition that can reduce CO and NOx emission that comparative example provides
Low CO, NH3It and is the combination that can reduce CO and NOx emission after aging used in evaluation procedure with NOx emission performance
Object, composition removing CO, NH that can reduce CO and NOx emission after aging3Still higher with NOx activity, therefore, the present invention mentions
The can reduce CO and the composition of NOx emission supplied has preferable hydrothermal stability.
It can be seen that the composition provided by the invention that can reduce CO and NOx emission from table 4 and 5 data of table while fitting
For regenerating completely and incomplete regen-eration, there is preferable regenerated flue gas processing capacity.Particularly, from embodiment 1 and embodiment 5
Comparison carries out under carbon-containing atmosphere as can be seen that roasting using currently preferred first, makes it possible to reduce CO and NOx emission
Composition properties further increase;It compares from embodiment 1 with embodiment 6 as can be seen that being impregnated using currently preferred
The mode of alkali process is carried out after noble metal, the composition properties for making it possible to reduce CO and NOx emission further increase;From implementation
Example 1 and embodiment 7, the comparison of embodiment 8 make it possible to reduce CO as can be seen that using currently preferred Fe and Co mass ratio
It is further increased with the composition properties of NOx emission;From embodiment 1 and the comparison of embodiment 9 as can be seen that preferably using the present invention
Carbon-containing atmosphere is handled, and the composition properties for making it possible to reduce CO and NOx emission further increase;From embodiment 1 with it is right
Ratio 1-3 comparison is as can be seen that the present invention makes it possible to reduce the combination of CO and NOx emission by the way that Fe and Co to be used cooperatively
Physical performance increases substantially.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above
Detail within the scope of the technical concept of the present invention can be with various simple variants of the technical solution of the present invention are made, this
A little simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance
In the case where shield, it can be combined in any appropriate way.In order to avoid unnecessary repetition, the present invention to it is various can
No further explanation will be given for the combination of energy.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally
The thought of invention, it should also be regarded as the disclosure of the present invention.
Claims (18)
1. a kind of composition that can reduce CO and NOx emission, which is characterized in that the composition includes: inorganic oxide carrier
And load the first metallic element and the second metallic element on an inorganic, first metallic element are selected from the
VIII group non-noble metal j element, and first metallic element includes Fe and Co, in terms of oxide, the weight ratio of Fe and Co are 1:
(0.05-20), second metallic element are selected from least one of precious metal element.
2. composition according to claim 1, wherein on the basis of the total amount of composition, the inorganic oxide carrier
Content be 59.9-94.995 weight %, in terms of oxide, the content of first metallic element is 5-40 weight %, with member
Element meter, the content of second metallic element are 0.005-0.1 weight %;
Preferably, the content of the inorganic oxide carrier is 74.92-91.99 weight %, in terms of oxide, first gold medal
The content for belonging to element is 8-25 weight %, and based on the element, the content of second metallic element is 0.01-0.08 weight %;
It is further preferred that the content of the inorganic oxide carrier is 83.93-89.95 weight %, it is described in terms of oxide
The content of first metallic element is 10-16 weight %, and based on the element, the content of second metallic element is 0.05-0.07 weight
Measure %.
3. composition according to claim 1 or 2, wherein in terms of oxide, the weight ratio of Fe and Co are 1:(0.1-
10), preferably 1:(0.3-3), further preferably 1:(0.4-2).
4. composition described in any one of -3 according to claim 1, wherein the Fe in the composition is at least partly with carbon
The form for changing iron exists;
Co in the composition exists at least partly in the form of simple substance cobalt;
It preferably, is to have diffraction maximum at 42.6 °, 44.2 ° and 44.9 ° in 2 θ in the XRD spectrum of the composition.
5. composition described in any one of -4 according to claim 1, wherein the inorganic oxide carrier is selected from oxidation
At least one of aluminium, silica-alumina, zeolite, spinelle, kaolin, diatomite, perlite and perovskite;
Preferably, the inorganic oxide carrier is selected from least one of aluminium oxide, spinelle and perovskite, further preferably
For aluminium oxide.
6. composition described in any one of -5 according to claim 1, wherein
Second metallic element is selected from least one of Pt, Ir, Pd, Ru and Rh, most preferably Ru.
7. a kind of preparation method for the composition that can reduce CO and NOx emission, which is characterized in that this method comprises:
(1) presoma of inorganic oxide carrier, the first metallic element presoma and water are mixed with beating, obtain slurries, by institute
It states slurries to be spray-dried, then carries out the first roasting, obtain intermediate composition;
(2) to contain the solution of the second metallic element presoma as maceration extract, intermediate composition obtained by step (1) is carried out
Dipping, obtains solid product, is then dried to the solid product and/or second roasts;
Wherein, the first metallic element is selected from group VIII non-noble metal j element, and first metallic element includes Fe and Co;The
Two metallic elements are selected from least one of precious metal element;
Wherein, in the first metallic element presoma, the dosage of the presoma of the presoma and Co of Fe makes, composition obtained
In, in terms of oxide, the weight ratio of Fe and Co are 1:(0.05-20).
8. preparation method according to claim 7, wherein it is described first roasting condition include: under carbon-containing atmosphere into
Row, temperature be 400-1000 DEG C, preferably 450-650 DEG C, time 0.1-10h, preferably 1-3h;
Preferably, the carbon-containing atmosphere is provided by the gas containing carbon elements, and the gas of the carbon elements is selected from CO, methane
At least one of with ethane, preferably CO;
Preferably, the volumetric concentration of CO is 1-20%, preferably 4-10% in carbon-containing atmosphere.
9. preparation method according to claim 7 or 8, wherein this method further include: after step (2) described dipping,
Before dry and/or the second roasting, alkali process is carried out to the solid product;
Preferably, the method for the alkali process includes: and is mixed with beating the solid product with alkaline solution, or using alkalinity
Solution elutes the solid product;
Preferably, the alkaline solution is nonmetalloid alkaline solution, preferably ammonium hydroxide and/or basic ammonium salts solution;
Preferably, the concentration of the alkaline solution is 0.01-10mol/L, preferably 0.05-5mol/L;
Preferably, the volumetric usage of the alkaline solution is 1-10 times, preferably 1.5-5 times of the solid product pore volume.
10. the preparation method according to any one of claim 7-9, wherein the forerunner of the inorganic oxide carrier
The dosage of body, the first metallic element presoma and the second metallic element presoma makes, in composition obtained, with composition
On the basis of total amount, the content of the inorganic oxide carrier is 59.9-94.995 weight %, in terms of oxide, first gold medal
The content for belonging to element is 5-40 weight %, and based on the element, the content of second metallic element is 0.005-0.1 weight %;
Preferably, the content of the inorganic oxide carrier is 74.92-91.99 weight %, in terms of oxide, first gold medal
The content for belonging to element is 8-25 weight %, and based on the element, the content of second metallic element is 0.01-0.08 weight %;
It is further preferred that the content of the inorganic oxide carrier is 83.93-89.95 weight %, it is described in terms of oxide
The content of first metallic element is 10-16 weight %, and based on the element, the content of second metallic element is 0.05-0.07 weight
Measure %.
11. preparation method according to any one of claims of claim 7-10, wherein the presoma of the presoma and Co of Fe
Dosage makes, and in composition obtained, in terms of oxide, the weight ratio of Fe and Co are 1:(0.1-10), preferably 1:(0.3-
3), further preferably 1:(0.4-2).
12. the preparation method according to any one of claim 7-11, wherein the inorganic oxide carrier is selected from oxygen
Change at least one of aluminium, silica-alumina, zeolite, spinelle, kaolin, diatomite, perlite and perovskite;It is preferred that
Ground, the inorganic oxide carrier are selected from least one of aluminium oxide, spinelle and perovskite, further preferably aoxidize
Aluminium;
Preferably, before mashing, acidification peptization processing is carried out to the presoma of aluminium oxide, it is further preferred that the acidification
The acid that peptization processing uses is hydrochloric acid, and the condition of the acidification peptization processing includes: acid-aluminum ratio 0.12-0.22:1, time 20-
40min。
13. the preparation method according to any one of claim 7-12, wherein the second metallic element be selected from Pt, Ir,
At least one of Pd, Ru and Rh, most preferably Ru;
The first metallic element presoma and the second metallic element presoma are respectively selected from the first metallic element and the second metal
The water soluble salt of element.
14. can reduce the combination of CO and NOx emission made from the preparation method as described in any one of claim 7-13
Object.
15. can reduce the composition of CO and NOx emission described in any one of claim 1-6 and 14 in fume treatment
Application.
16. can reduce described in any one of claim 1-6 and 14 composition of CO and NOx emission catalytic cracking again
Application in raw fume treatment.
17. a kind of fluidized catalytic cracking method, this method comprises: by hydrocarbon ils and catalyst haptoreaction, then by haptoreaction
Catalyst afterwards is regenerated, and the catalyst includes catalytic cracking catalyst and the composition that can reduce CO and NOx emission,
It is characterized in that, the CO and the composition of NOx emission of can reduce is energy described in any one of claim 1-6 and 14
Enough reduce the composition of CO and NOx emission.
18. fluidized catalytic cracking method according to claim 17, wherein on the basis of the total amount of catalyst, the energy
The content for enough reducing the composition of CO and NOx emission is 0.05-5 weight %, preferably 0.1-3 weight %.
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CN201710542132.0A CN109201078B (en) | 2017-07-05 | 2017-07-05 | Can reduce CO and NOxDischarged composition, preparation method and application thereof and fluidized catalytic cracking method |
US16/626,742 US11529612B2 (en) | 2017-07-05 | 2018-07-05 | Composition capable of reducing CO and NOx emissions, preparation method therefor and use thereof, and fluid catalytic cracking method |
AU2018298192A AU2018298192B2 (en) | 2017-07-05 | 2018-07-05 | Composition capable of reducing CO and NOx emissions, preparation method therefor and use thereof, and fluid catalytic cracking method |
JP2020500124A JP7114688B2 (en) | 2017-07-05 | 2018-07-05 | COMPOSITION CAPABLE OF REDUCING CO AND NOx EMISSIONS, PRODUCTION METHOD AND USE THEREOF, AND FLUID CATALYTIC Cracking Process |
TW107123246A TWI786147B (en) | 2017-07-05 | 2018-07-05 | Composition capable of reducing CO and NOx emissions, its preparation method and application, and fluidized catalytic cracking method |
PCT/CN2018/094584 WO2019007381A1 (en) | 2017-07-05 | 2018-07-05 | Composition capable of reducing co and nox emissions, preparation method therefor and use thereof, and fluid catalytic cracking method |
RU2020104054A RU2772281C2 (en) | 2017-07-05 | 2018-07-05 | Composition capable of reducing co and nox emissions, its production method and use, and method for catalytic cracking in fluidized layer |
EP18827377.5A EP3693085A4 (en) | 2017-07-05 | 2018-07-05 | Composition capable of reducing co and nox emissions, preparation method therefor and use thereof, and fluid catalytic cracking method |
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CN101311248B (en) * | 2007-05-24 | 2012-05-23 | 中国石油化工股份有限公司 | Composition for reducing discharge of NOx in FCC stack gas |
CN102371165B (en) * | 2010-08-26 | 2013-06-05 | 中国石油化工股份有限公司 | Low-bulk-density composition for reducing discharge of regenerated flue gases CO and NOx during FCC (Fluid Catalytic Cracking) |
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CN102371150A (en) * | 2010-08-26 | 2012-03-14 | 中国石油化工股份有限公司 | Composition for reducing discharge of NOx in regeneration flue gas of fluid catalytic cracking (FCC) |
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