CN106807372A - A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission and its application - Google Patents

A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission and its application Download PDF

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CN106807372A
CN106807372A CN201710145467.9A CN201710145467A CN106807372A CN 106807372 A CN106807372 A CN 106807372A CN 201710145467 A CN201710145467 A CN 201710145467A CN 106807372 A CN106807372 A CN 106807372A
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microsphere particle
weight
catalyst
oxide
microsphere
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CN106807372B (en
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王刚
常瑞峰
潘磊
孙国峰
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Hebei Xinpeng Chemical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/66Silver or gold
    • B01J23/68Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/683Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum or tungsten
    • B01J23/687Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum or tungsten with tungsten
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8933Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8993Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with chromium, molybdenum or tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/51Spheres
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/02Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
    • C10G11/04Oxides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/14Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
    • C10G11/18Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
    • C10G11/182Regeneration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/64Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/652Chromium, molybdenum or tungsten
    • B01J23/6527Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/207Acid gases, e.g. H2S, COS, SO2, HCN
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The present invention relates to a kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission and its application.The catalyst includes microsphere particle A and microsphere particle B;Counted with the weight of microsphere particle A as 100%, the microsphere particle A is included:70 95% aluminum oxide, 0.1 10% silica, 1 15% oxide selected from least two metals in group vib, VIII and IB races, the oxide of 0.1 2% rare earth element;Preferably, the aluminum oxide is 80 90%, and the silica is 0.1 5.0%;Counted with the weight of microsphere particle B as 100%, the microsphere particle B is included:70 95% aluminum oxide, 1 20% oxide selected from least two metals in Group IIA, Group IVB, group vib and VIII, the oxide of 0.1 2% rare earth element;Preferably, the aluminum oxide is 80 90%.The catalyst can reduce the discharge of NOx pollutants in regenerated flue gas.

Description

A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission and its application
Technical field
The present invention relates to a kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission.
Background technology
Fluid catalytic cracking (hereinafter referred to as FCC) device is one of important heavy oil lighting device of oil plant, is production The core apparatus of light oil particularly high-knock rating gasoline, are also the important process for producing the Organic Chemicals such as low-carbon alkene. But containing a certain amount of NOx etc. to the disagreeableness contaminant gases of environment in FCC regenerated flue gas.According to statistics, oil refining enterprise row The 10% of total release in the NOx difference duty gas put, the overwhelming majority therein comes from FCC apparatus.
NOx in FCC regenerated flue gas is mainly derived from the nitrogen-containing compound in feedstock oil.In FCC riser reactors, While feedstock oil cracking, the small part coke laydown of generation inactivates it in catalyst surface, and part nitrogen enters coke, When catalyst coke burning regeneration process is carried out in FCC regenerators, nitrogen oxidation transformation is discharged into greatly into NOx with regenerated flue gas In gas.During cracking reaction, basic nitrogen compound is adsorbed on the acid centre of catalyst and forms coke, and neutral Nitrogen compound is then considered as entering in product, and the nitrogen in raw material close to half enters coke.In catalyst regeneration burning process, Nitrogen on coke is only had 3%-25% and is entered flue gas in the form of NO, and remaining is then converted into N2Form exist.FCC regenerates cigarette The concentration of NOx is 0.005v%-0.05v%, mainly NO (about 90%) in gas, and a small amount of NO is contained simultaneously2(about 10%).
At present, the flue gas denitrification and measure for the complete combustive regeneration mode of catalytic cracking mainly include:
1) feedstock oil hydrodenitrogeneration, the method can be effectively reduced NOx emission, and energy improve product quality, deficiency Place be hydrogenation plant capital construction and operating cost it is all higher.
2) renovation process is changed, the catalysis of reclaimable catalyst distributor designs Cheng Rangfu carbon in the design of counter-current regeneration device Agent is uniformly distributed along bed face, so as to be reduced to leaving the NOx in bed flue gas, for example with Kellog adverse currents again Raw device or multistage regenerator, but the transformation of regenerator needs substantial amounts of fund input.
3) denitration process are carried out to regenerated flue gas outside FCC apparatus, i.e., makees reducing agent using ammonia, in the feelings that oxygen is present Under condition, by V2O5/TiO2Deng the catalytic action of catalyst, nitrogen oxides is reduced to nitrogen, the nitrogen oxidation in flue gas can be made Thing is reduced to very low level, but simultaneously excessive NH3And oxidation side reaction can make to increase a small amount of SO in flue gas3, so as to produce Secondary pollution problem, influences its efficiency.
4) denitrating catalyst is used, the method is that a certain amount of auxiliary agent is added during FCC, makes to be produced in regenerative process NOx be reduced or be directly decomposed into N2, so as to reduce the discharge of NOx in regenerated flue gas, and can effectively take precautions against CO tails Combustion.It is small investment, easy to use due to using catalyst appliance arrangement structure need not be changed, therefore the method increasingly receives To the attention of people.
In the prior art, the NOx in mainly being removed smoke by two kinds of principles.
I () is directly degraded NO, that is, is not needed additional reducing agent, directly NO is dissociated into N by metal catalytic2And O2But, Reaction activity is built very high;Copper is one is preferably used for the catalyst activity constituent element that NO directly dissociates, but easily makes Into the poisoning of catalytic cracking host, product slates are deteriorated.
(ii) SCR, by reducing agent (such as CO, hydrocarbon HC or C) in transition metal The lower reduction NO of effect, this is the method that most of auxiliary agent designs are used at present;But under the conditions of complete combustive regeneration, reducing agent CO Concentration it is very low, limit auxiliary agent and play a role.
Prior art serves certain effect to the content for reducing the NOx in catalytic cracking flue gas, but for catalysis There is the following aspects in the complete combustive regeneration flue gas reduction NOx content of cracking, current catalyst:As CO in flue gas When concentration is too low, there is reduction reaction and be greatly reduced in CO and NO, and the de- NOx effects of auxiliary agent are poor;Make when copper, nickel etc. is used in auxiliary agent During for active component, the poisoning of catalytic cracking host is easily caused, hydrogen content rises in catalytic cracked dry gas, and coke yield increases (catalytic cracking process and engineering, Chen Junwu, Sinopec publishing house, 2005:310-319).Therefore, existing catalytic cracking cigarette The auxiliary agent of qi exhaustion NOx, during for complete combustive regeneration, performance needs further raising.
The content of the invention
In order to solve the above technical problems, reducing regeneration fume from catalytic cracking pollutant row it is an object of the invention to provide one kind The catalyst put and its application, reduce the discharge of NOx pollutants in regenerated flue gas.
In order to achieve the above object, the invention provides a kind of catalysis for reducing regeneration fume from catalytic cracking pollutant emission Agent, the catalyst includes microsphere particle A and microsphere particle B;
Counted with the weight of microsphere particle A as 100%, microsphere particle A is included:The aluminum oxide of 70-95%, the oxygen of 0.1-10% SiClx, the oxide selected from least two metals in group vib, VIII and IB races of 1-15%, the rare earth element of 0.1-2% Oxide;
Counted with the weight of microsphere particle B as 100%, microsphere particle B is included:The aluminum oxide of 70-95%, 1-20%'s is selected from The oxide of at least two metals in Group IIA, Group IVB, group vib and VIII, the oxide of the rare earth element of 0.1-2%.
In above-mentioned catalyst, it is preferable that in microsphere particle A, the content of aluminum oxide is 80-90%, and silica contains It is 0.1-5.0% to measure;In microsphere particle B, the content of aluminum oxide is 80-90%.
In above-mentioned catalyst, it is preferable that the weight ratio of microsphere particle A and microsphere particle B is (0.01-10):1.
In above-mentioned catalyst, it is preferable that the heap density of microsphere particle A is 0.85-1.00g/mL, the heap of microsphere particle B Density is 0.75-0.85g/mL.
In above-mentioned catalyst, it is preferable that the sieve of microsphere particle A is grouped into 0-20 μm<0.1 weight %, microsphere particle B Sieve be grouped into 0-20 μm<4.0 weight %.
In above-mentioned catalyst, it is preferable that in microsphere particle A, the metal in group vib is the one kind or two in Mo and W The combination planted, the percentage by weight of its oxide is no more than the 10% of microsphere particle A;
Metal in VIII is one or two the combination in Co and Pd, and the percentage by weight of its oxide is no more than The 3% of microsphere particle A;
Metal in IB races is Ag, and the percentage by weight of its oxide is no more than the 3% of microsphere particle A;
Above-mentioned rare earth element is Ce, and the percentage by weight of its oxide accounts for the 0.8-2% of microsphere particle A.
In above-mentioned catalyst, it is preferable that in microsphere particle B, the metal in Group IIA is Mg, the weight of its oxide 15% of percentage no more than microsphere particle B;
Metal in Group IVB is Zr, and the percentage by weight of its oxide is no more than the 5% of microsphere particle B;
Metal in group vib is one or two the combination in Mo and W, and the percentage by weight of its oxide is no more than micro- The 10% of ball particle B;
Metal in VIII is one or two the combination in Co and Pd, and the percentage by weight of its oxide is no more than The 3% of microsphere particle B;
Above-mentioned rare earth element is Ce, and the percentage by weight of its oxide accounts for the 0.8-1.6% of microsphere particle B.
Metal or rare earth element in each race include but is not limited to above-mentioned specific metal.
In above-mentioned catalyst, it is preferable that microsphere particle A is prepared by following steps:Aluminum oxide group will be contained The silicon source divided mixes mashing with the silicon source containing silica component, controls slurries pH, then is spray-dried, is calcined, and obtains microballoon Grain carrier, by microsphere particle carrier with the salting liquid selected from least two metals in VB races, group vib, VIII and IB races and Metal salt solution dipping containing rare earth element, microsphere particle A is obtained after drying, roasting;
In above-mentioned catalyst, it is preferable that microsphere particle B is prepared by following steps:Aluminum oxide group will be contained The silicon source divided is beaten, and controls slurries pH, is subsequently adding selected from least two in Group IIA, Group IVB, group vib and VIII The oxide of metal, mixing mashing, then is spray-dried, is calcined, and obtains microsphere particle carrier, by microsphere particle carrier with being selected from The salting liquid and the salt solution impregnation containing rare earth element of at least two metals in Group IIA, Group IVB, group vib and VIII, Microsphere particle B is obtained after drying, roasting.
In above-mentioned catalyst, it is preferable that it is 1.2-2.0 to control slurries pH;Dry temperature is 120-280 DEG C, is dried Time be 1-3 hours;Preferably, dry temperature is 180-200 DEG C, and the dry time is 1-2 hours;
The temperature of roasting is 500-800 DEG C, time 1-4 hours of roasting;Preferably, the temperature of roasting is 600-700 DEG C, The time of roasting is 2-3 hours.
In the preparation method of microsphere particle A and microsphere particle B, mashing plastic, spray drying, dipping, drying, roasting, Method for sieving is conventional catalyst process technology, does not have particular/special requirement.
Above-mentioned catalyst can apply to reduce the discharge of nitrogen-containing pollutant, it is preferable that the catalyst is with (1:99)-(6: 94) ratio is used in mixed way with industrial poising agent.
The characteristics of present invention coexists according to NOx in regenerator dense-phase bed and CO, NOx reducing agents are made with CO, there is provided a kind of Heap density is distributed in fluid bed dense-phase bed probability slightly larger than the microsphere particle A of FCC catalyst using the big microsphere particle of heap density Big characteristic, selects suitable active component it is had catalysis activity high to the reaction between NOx and CO in dense-phase bed And selectivity;The microsphere particle B that a kind of heap density is slightly less than FCC catalyst is provided simultaneously, using heap density minimicrosphere particle point Cloth in the big characteristic of fluid bed dilute phase bed probability, select suitable active component make its in dilute phase bed to CO burnings and Reaction between NOx and CO plays a role simultaneously;To the two kinds of microsphere particle A and microsphere particle B that provide, according in regenerated flue gas The combustion case of CO is mixed to form catalyst according to different ratios in NOx pollutant loads and regenerator, in FCC regenerators Using the reaction that can respectively strengthen the removing NOx that dilute, dense-phase bed occurs, CO has been reached combustion-supporting and substantially reduce regenerated flue gas Middle NOxThe purpose of pollutant emission.
Can be by the NOx in regenerated flue gas from 500mg/m using above-mentioned catalyst in FCC apparatus3It is reduced to 97mg/m3, take off Except rate reaches 80.6%;CO contents in flue gas reduce 9.07% compared with using Pt combustion adjuvants;And the addition of catalyst is right FCC total liquid yields and light receipts have no adverse effect, and the yield of main purpose product is basically unchanged.
Compared with existing catalyst, catalyst of the invention has preferably reduces NO in regenerated flue gasxIt is combustion-supporting with CO Catalytic effect, reduces NO in flue gas under particularly complete combustive regeneration operator schemexThe concentration of atmosphere pollution, and will not be right FCC product yields are adversely affected.Complete combustive regeneration operator scheme of the invention is one kind of existing catalytic cracking unit Conventional regeneration processes.Renovation process can be found in《Catalytic cracking process and engineering》(Chen Junwu is edited, Sinopec publishing house 2005 Year publishes) the 1260-1343 pages.
Specific embodiment
In order to be more clearly understood to technical characteristic of the invention, purpose and beneficial effect, now to skill of the invention Art scheme carry out it is described further below, but it is not intended that to it is of the invention can practical range restriction.
Raw materials used in each embodiment is the slaine of market sale, for example cobalt nitrate (Co (NO3)2·6H2O) it is Tianjin The production of recovery development in science and technology Co., Ltd of city;Silver nitrate (AgNO3) it is the production of Zhengzhou Hua Mao chemical products Co., Ltd;Palladium nitrate (Pd(NO3)2·2H2O) it is the production of Tianjin recovery fine chemistry industry research institute;Cerous nitrate (Ce (NO3)3·6H2O) for Zibo is auspicious rich Health rare earth material Co., Ltd produces;Or market sale is solvable with water and heat resolve turns into the metallic salt of oxide, for example Ammonium metatungstate ((NH4)6W7O24·6H2O) for analysis is pure, Chemical Reagent Co., Ltd., Sinopharm Group's production;Ammonium niobium oxalate (NH4 [NbO(C2O4)2]) content is more than 99.99%, is the limited public production of the red profit Information technology in Luoyang;Ammonium molybdate ((NH4)6Mo7O24·4 (H2O)) for analysis is pure, the production of Shanghai Aladdin biochemical technology limited company;Zirconium oxide (ZrO2) it is the brilliant auspicious new material in Xuancheng Co., Ltd produces;The boehmite (the wherein weight % of alumina content 60) of Shandong Aluminium Industrial Corp's production;Kaolin is Soviet Union State China Kaolin Co., Ltd produces (SiO2The weight % of content 56), hydrochloric acid (the weight % of concentration 36.5, chemistry is pure) used, Beijing Plant produced;Calcium oxide (CaO) produce for Hubei heart Yin He Chemical Co., Ltd.s (>The weight % of content 98);Magnesia (MgO) is Weifang Xu Hui new materials Co., Ltd produce (>The weight % of content 98).
Embodiment 1
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is included Microsphere particle A and microsphere particle B.
Wherein, microsphere particle A is prepared by following steps:
Deionized water is added in stirred tank, 1.591 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.081 kilogram of kaolin is added in stirred tank, is beaten about 60 minutes;60-80 DEG C is heated to, is stood aging about 120 minutes And continue stirring 30 minutes, the colloid material after mashing is then obtained into microsphere particle carrier with spray drying system is pumped into, Microsphere particle carrier is calcined 120 minutes at 700 DEG C, 1 kilogram of microsphere particle carrier is obtained, the composition of the microsphere particle carrier contains The weight % of aluminum oxide 95.45, the weight % of silica 4.55.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 92.9 grams of ammonium metatungstates, 28 grams of ammonium molybdates, 50.3 grams Silver nitrate, 2.88 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, 700 DEG C be calcined 120 minutes, obtain microsphere particle A.
Screening microsphere particle A, makes microsphere particle A sieve composition containing 0-20 μm of particle<0.1 weight %.Finally, microballoon The heap density of grain A is 0.9g/mL, and the composition of microsphere particle A contains 83.9 weight % aluminum oxide, 4.0 weight % silica, 7 weights Amount % tungsten oxides, 2.0 weight % molybdenum oxides, 3.0 weight % silver oxides, 0.1 weight % cerium oxide.
Wherein, microsphere particle B is prepared by following steps:
Deionized water is added in stirred tank, 1.574 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.057 kilogram of magnesia is added in stirred tank, is beaten about 60 minutes;70-90 DEG C is heated to, is stood aging about 120 minutes And continue stirring 30 minutes, the colloid material after mashing is then obtained into microsphere particle carrier with spray drying system is pumped into, Microsphere particle carrier is calcined 120 minutes at 600 DEG C, 1 kilogram of microsphere particle carrier is obtained, microsphere particle carrier composition is oxygen-containing Change the weight % of aluminium 94.44, the weight % of magnesia 5.56.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 38.9 grams of ammonium metatungstates, 41.0 grams of ammonium molybdates, 86.8 Gram cobalt nitrate, 1.46 grams of palladium nitrates, 56.4 grams of cerous nitrates are configured to solution respectively, stir.Microballoon is impregnated with solution saturation Particulate vector, then dries 120 minutes for 180 DEG C, is calcined 120 minutes at 700 DEG C, obtains microsphere particle B.
Screening microsphere particle B, makes microsphere particle B sieve composition containing 0-20 μm of particle<4 weight %.Finally, microsphere particle The heap density of B is 0.8g/mL, and the composition of microsphere particle B contains 84.94 weight % aluminum oxide, 5.0 weight % magnesia, 3.0 weights Amount % tungsten oxides, 3.0 weight % molybdenum oxides, 2.0 weight % cobalt oxides, the weight % of palladium oxide 0.06,2.0 weight % cerium oxide.
The weight ratio of microsphere particle A and microsphere particle B is 1 in the catalyst:1.
Embodiment 2
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is included Microsphere particle A and microsphere particle B.
Wherein, microsphere particle A is prepared by following steps:
Deionized water is added in stirred tank, 1.665 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.0019 kilogram of kaolin is added in stirred tank, is beaten about 60 minutes;60-80 DEG C is heated to, is stood aging about 120 minutes And continue stirring 30 minutes, the colloid material after mashing is then obtained into microsphere particle carrier with spray drying system is pumped into, Microsphere particle carrier is obtained into 1 kilogram of microsphere particle carrier for 120 minutes in 700 DEG C of roastings, the microsphere particle carrier is salic 99.89 weight %, the weight % of silica 0.11.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 62.6 grams of ammonium metatungstates, 13.2 grams of ammonium molybdates, 1.6 grams Silver nitrate, 21.8 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, 700 DEG C be calcined 120 minutes, obtain microsphere particle A.
Screening microsphere particle A, makes microsphere particle A sieve the particle for being grouped into 0-20 μm<0.1 weight %.Finally, microballoon The heap density of grain A is 0.9g/mL, and the composition of microsphere particle A contains 93.0 weight % aluminum oxide, 0.1 weight % silica, 5.0 weights Amount % tungsten oxides, 1.0 weight % molybdenum oxides, 0.1 weight % silver oxides, 0.8 weight % cerium oxide.
Wherein, microsphere particle B is prepared by following steps:
Deionized water is added in stirred tank, 1.363 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes, continued 0.16 kilogram of magnesia is added in stirred tank, is beaten about 60 minutes;Continue to add 26.1 grams of zirconium oxide in stirred tank, mashing is about 60 minutes;70-90 DEG C is heated to, aging about 120 minutes is stood and is continued stirring 30 minutes, then by the colloid after mashing Material obtains microsphere particle carrier with spray drying system is pumped into, and microsphere particle carrier is calcined 120 minutes at 600 DEG C, obtains To 1 kilogram of microsphere particle carrier, the microsphere particle carrier constitute salic 81.76 weight %, the weight % of magnesia 15.63, The weight % of zirconium oxide 2.61.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 18.2 grams of ammonium metatungstates, 25.6 grams of ammonium molybdates, 0.9 gram Palladium nitrate, 13.2 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, obtain microsphere particle B within 120 minutes in 700 DEG C of roastings.
Screening microsphere particle B, makes microsphere particle B sieve the particle for being grouped into 0-20 μm<4 weight %.Finally, microsphere particle The heap density of B is 0.8g/mL, and the composition of microsphere particle B contains 78.46 weight % aluminum oxide, 15.0 weight % magnesia, 1.5 weights Amount % tungsten oxides, 2.0 weight % molybdenum oxides, the weight % of palladium oxide 0.04,0.5 weight % cerium oxide.
The weight ratio of microsphere particle A and microsphere particle B is 1 in the catalyst:1.
Embodiment 3
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is included Microsphere particle A and microsphere particle B.
Wherein, microsphere particle A is prepared by following steps:
Deionized water is added in stirred tank, 1.476 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.204 kilogram of kaolin is added in stirred tank, is beaten about 60 minutes;60-80 DEG C is heated to, is stood aging about 120 minutes And continue stirring 30 minutes, the colloid material after mashing is then obtained into microsphere particle carrier with spray drying system is pumped into, Microsphere particle carrier is calcined 120 minutes at 700 DEG C, 1 kilogram of microsphere particle carrier is obtained, the microsphere particle carrier is salic 88.57 weight %, the weight % of silica 11.43.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 120 grams of ammonium metatungstates, 14.1 grams of ammonium molybdates, 16.8 grams Silver nitrate, 43.5 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, be that 700 DEG C of roastings obtain microsphere particle A in 120 minutes.
Screening microsphere particle A, makes microsphere particle A sieve the particle of 0-20 μm of composition<0.1 weight %.Final microsphere particle A Heap density be 0.9g/mL, the composition of microsphere particle A contains 77.50 weight % aluminum oxide, 10.0 weight % silica, 9 weight % Tungsten oxide, 1.0 weight % molybdenum oxides, 1.0 weight % silver oxides, 1.5 weight % cerium oxide.
Wherein, microsphere particle B is prepared by following steps:
Deionized water is added in stirred tank, 1.567 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.011 kilogram of magnesia is added in stirred tank, is beaten about 60 minutes;Continue to add 48.7 grams of zirconium oxide in stirred tank, mashing About 60 minutes;70-90 DEG C is heated to, aging about 120 minutes is stood and is continued stirring 30 minutes, then by the glue after mashing Body material obtains microsphere particle carrier with spray drying system is pumped into, and microsphere particle carrier is calcined 120 minutes at 600 DEG C, Obtain 1 kilogram of microsphere particle carrier, the microsphere particle carrier constitute salic 94.05 weight %, the weight % of magnesia 1.08, The weight % of zirconium oxide 4.87.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 56.8 grams of ammonium metatungstates, 26.6 grams of ammonium molybdates, 1.66 Gram palladium nitrate, 27.4 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier is impregnated with solution saturation, then 180 DEG C are dried 120 minutes, and microsphere particle B is obtained within 120 minutes in 700 DEG C of roastings.
Screening microsphere particle B, makes microsphere particle B sieve the particle for being grouped into 0-20 μm<4 weight %.Finally, microsphere particle The heap density of B is 0.8g/mL, and the composition of microsphere particle B contains 86.93 weight % aluminum oxide, 1.0 weight % magnesia, zirconium oxide 4.5 weight %, 4.5 weight % tungsten oxides, 2.0 weight % molybdenum oxides, the weight % of palladium oxide 0.07,1.0 weight % cerium oxide.
The weight ratio of microsphere particle A and microsphere particle B is 1 in the catalyst:1.
Embodiment 4
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is included Microsphere particle A and microsphere particle B.
Wherein, microsphere particle A is prepared by following steps:
Deionized water is added in stirred tank, 1.476 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.204 kilogram of kaolin is added in stirred tank, is beaten about 60 minutes;60-80 DEG C is heated to, is stood aging about 120 minutes And continue stirring 30 minutes, the colloid material after mashing is then obtained into microsphere particle carrier with spray drying system is pumped into, Microsphere particle carrier is calcined 120 minutes at 700 DEG C, 1 kilogram of microsphere particle carrier is obtained, the microsphere particle carrier is salic 88.57 weight %, the weight % of silica 11.43.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 120 grams of ammonium metatungstates, 14.1 grams of ammonium molybdates, 16.8 grams Silver nitrate, 43.5 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, be that 700 DEG C of roastings obtain microsphere particle A in 120 minutes.
Screening microsphere particle A, makes microsphere particle A sieve the particle of 0-20 μm of composition<0.1 weight %.Final microsphere particle A Heap density be 0.9g/mL, the composition of microsphere particle A contains 77.50 weight % aluminum oxide, 10.0 weight % silica, 9 weight % Tungsten oxide, 1.0 weight % molybdenum oxides, 1.0 weight % silver oxides, 1.5 weight % cerium oxide.
Wherein, microsphere particle B is prepared by following steps:
Deionized water is added in stirred tank, 1.574 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.057 kilogram of magnesia is added in stirred tank, is beaten about 60 minutes;Mashing about 60 minutes;70-90 DEG C is heated to, is stood Aging about 120 minutes and continue stirring 30 minutes, then the colloid material after mashing is obtained with spray drying system is pumped into Microsphere particle carrier, microsphere particle carrier is calcined 120 minutes at 600 DEG C, obtains 1 kilogram of microsphere particle carrier, the microballoon Grain carrier constitutes salic 94.44 weight %, the weight % of magnesia 5.56.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 38.9 grams of ammonium metatungstates, 41.0 grams of ammonium molybdates, 86.8 Gram cobalt nitrate, 1.46 grams of palladium nitrates, 56.4 grams of cerous nitrates are configured to solution respectively, stir.Microballoon is impregnated with solution saturation Particulate vector, is then dried 120 minutes for 180 DEG C, and microsphere particle B is obtained within 120 minutes in 700 DEG C of roastings.
Screening microsphere particle B, makes microsphere particle B sieve composition containing 0-20 μm of particle<4 weight %.Finally, microsphere particle The heap density of B is 0.8g/mL, and the composition of microsphere particle B contains 84.94 weight % aluminum oxide, 5.0 weight % magnesia, 3.0 weights Amount % tungsten oxides, 3.0 weight % molybdenum oxides, 2.0 weight % cobalt oxides, the weight % of palladium oxide 0.06,2.0 weight % cerium oxide.
The weight ratio of microsphere particle A and microsphere particle B is 4 in the catalyst:6.
Embodiment 5
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is included Microsphere particle A and microsphere particle B.
Wherein, microsphere particle A is prepared by following steps:
Deionized water is added in stirred tank, 1.476 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.204 kilogram of kaolin is added in stirred tank, is beaten about 60 minutes;60-80 DEG C is heated to, is stood aging about 120 minutes And continue stirring 30 minutes, the colloid material after mashing is then obtained into microsphere particle carrier with spray drying system is pumped into, Microsphere particle carrier is calcined 120 minutes at 700 DEG C, 1 kilogram of microsphere particle carrier is obtained, the microsphere particle carrier is salic 88.57 weight %, the weight % of silica 11.43.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 120 grams of ammonium metatungstates, 14.1 grams of ammonium molybdates, 16.8 grams Silver nitrate, 43.5 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, obtain microsphere particle A within 120 minutes in 700 DEG C of roastings.
Screening microsphere particle A, makes microsphere particle A sieve the particle of 0-20 μm of composition<0.1 weight %.Final microsphere particle A Heap density be 0.9g/mL, the composition of microsphere particle A contains 77.50 weight % aluminum oxide, 10.0 weight % silica, 9 weight % Tungsten oxide, 1.0 weight % molybdenum oxides, 1.0 weight % silver oxides, 1.5 weight % cerium oxide.
Wherein, microsphere particle B is prepared by following steps:
Deionized water is added in stirred tank, 1.363 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.16 kilogram of magnesia is added in stirred tank, is beaten about 60 minutes;Continue to add 26.1 grams of zirconium oxide in stirred tank, mashing is about 60 minutes;70-90 DEG C is heated to, aging about 120 minutes is stood and is continued stirring 30 minutes, then by the colloid after mashing Material obtains microsphere particle carrier with spray drying system is pumped into, and microsphere particle carrier is calcined 120 minutes at 600 DEG C, obtains To 1 kilogram of microsphere particle carrier, the microsphere particle carrier constitute salic 81.76 weight %, the weight % of magnesia 15.63, The weight % of zirconium oxide 2.61.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 18.2 grams of ammonium metatungstates, 25.6 grams of ammonium molybdates, 0.9 gram Palladium nitrate, 13.2 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, be that 700 DEG C of roastings obtain microsphere particle B in 120 minutes.
Screening microsphere particle B, makes microsphere particle B sieve the particle for being grouped into 0-20 μm<4 weight %.Finally, microsphere particle The heap density of B is 0.8g/mL, and the composition of microsphere particle B contains 78.46 weight % aluminum oxide, 15.0 weight % magnesia, 1.5 weights Amount % tungsten oxides, 2.0 weight % molybdenum oxides, the weight % of palladium oxide 0.04,0.5 weight % cerium oxide.
The weight ratio of microsphere particle A and microsphere particle B is 4 in the catalyst:6.
Embodiment 6
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is included Microsphere particle A and microsphere particle B.
Wherein, microsphere particle A is prepared by following steps:
Deionized water is added in stirred tank, 1.591 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue in stirring 0.081 kilogram of kaolin is added in kettle, is beaten about 60 minutes;Be heated to 60-80 DEG C, stand aging about 120 minutes and after Continuous stirring 30 minutes, then obtains microsphere particle carrier by the colloid material after mashing with spray drying system is pumped into, will be micro- Ball particle carrier is calcined 120 minutes at 700 DEG C, obtains 1 kilogram of microsphere particle carrier, and the composition of the microsphere particle carrier is containing oxidation The weight % of aluminium 95.45, the weight % of silica 4.55.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 92.9 grams of ammonium metatungstates, 28 grams of ammonium molybdates, 50.3 grams Silver nitrate, 2.88 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, 700 DEG C be calcined 120 minutes, obtain microsphere particle A.
Screening microsphere particle A, makes microsphere particle A sieve composition containing 0-20 μm of particle<0.1 weight %.Finally, microballoon The heap density of grain A is 0.9g/mL, and the composition of microsphere particle A contains 83.9 weight % aluminum oxide, 4.0 weight % silica, 7 weights Amount % tungsten oxides, 2.0 weight % molybdenum oxides, 3.0 weight % silver oxides, 0.1 weight % cerium oxide.
Wherein, microsphere particle B is prepared by following steps:
Deionized water is added in stirred tank, 1.363 kilograms of mashing of boehmite are subsequently adding, slurry solid content is controlled It is 12% or so, is beaten about 30 minutes;Hydrochloric acid solution is added, slurries pH=1.2-2.0 is controlled, is beaten about 60 minutes;Continue 0.16 kilogram of magnesia is added in stirred tank, is beaten about 60 minutes;Continue to add 26.1 grams of zirconium oxide in stirred tank, mashing is about 60 minutes;70-90 DEG C is heated to, aging about 120 minutes is stood and is continued stirring 30 minutes, then by the colloid after mashing Material obtains microsphere particle carrier with spray drying system is pumped into, and microsphere particle carrier is calcined 120 minutes at 600 DEG C, obtains To 1 kilogram of microsphere particle carrier, the microsphere particle carrier constitute salic 81.76 weight %, the weight % of magnesia 15.63, The weight % of zirconium oxide 2.61.
On the basis of according to 1 kilogram of microsphere particle carrier (butt), by 18.2 grams of ammonium metatungstates, 25.6 grams of ammonium molybdates, 0.9 gram Palladium nitrate, 13.2 grams of cerous nitrates are configured to solution respectively, stir.Microsphere particle carrier, then 180 are impregnated with solution saturation DEG C drying 120 minutes, be 700 DEG C be calcined 120 minutes, obtain microsphere particle B.
Screening microsphere particle B, makes microsphere particle B sieve the particle for being grouped into 0-20 μm<4 weight %.Finally, microsphere particle The heap density of B is 0.8g/mL, and the composition of microsphere particle B contains 78.46 weight % aluminum oxide, 15.0 weight % magnesia, 1.5 weights Amount % tungsten oxides, 2.0 weight % molybdenum oxides, the weight % of palladium oxide 0.04,0.5 weight % cerium oxide.
The weight ratio of microsphere particle A and microsphere particle B is 4 in the catalyst:6.
Embodiment 7
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is only wrapped A containing microsphere particle.The preparation method of microsphere particle A is shown in embodiment 4.
Embodiment 8
A kind of catalyst for reducing regeneration fume from catalytic cracking pollutant emission is present embodiments provided, the catalyst is only wrapped B containing microsphere particle.The preparation method of microsphere particle B is shown in embodiment 4.
Comparative example 1
The catalyst of the selection of comparative example 1 is the commodity for having been used to commercial Application in the prior art:(Shandong is pretty for CO combustion adjuvants Fly Chemical Co., Ltd.).
Comparative example 2
The catalyst of the selection of comparative example 2 is the commodity for having been used to commercial Application in the prior art:LDN-1 (sinopec Lip rivers Positive Engineering Co., Ltd).
Comparative example 3
The catalyst of the selection of comparative example 3 is the commodity for having been used to commercial Application in the prior art:FP-DN auxiliary agents (Beijing Trimerization environmental friendly material limited company).
Experimental performance evaluation result
The chemical composition of the catalyst in each embodiment and comparative example is by x-ray fluorescence spectrometry.
Flue gas is analyzed with German MRU companies E8500 Portable smoke analysis instrument to constitute, including O2, NO, NOx, SOx, CO and CO2Content.
The catalyst for being used for performance evaluation in each embodiment and comparative example need to be enterprising in fluid bed hydrothermal aging device in advance Aging 10 hours of 800 DEG C of row, 100% vapor, then (sinopec catalyst Chang Ling branch company produces with FCC industry poising agent CDC catalytic cracking catalysts) mixing, catalyst and FCC industry poising agent weight ratio are 3:97, urged in successive reaction-regeneration Change and evaluated on the medium-sized experimental provision of cracking, 10 kilograms of catalyst loading amount, 500 DEG C of reaction temperature, catalyst regeneration temperature 700 ℃。
1st, the raw material oil nature that the present invention is used is as shown in table 1.
Material density 0.921g/cm3, carbon residue 4.51wt%, S, N element composition are in higher level, are refinings at present The typical case that factory uses urges raw material again.NOx and CO contents are higher in flue gas during catalyst regeneration process.
Table 1
2nd, catalyst and chemical composition are as shown in table 2.
Table 2
3rd, the catalyst in Application Example and comparative example, such as concentration of major pollutants and change in regenerated flue gas, table 3 It is shown.
Table 3
Embodiment 1-6 to reduce flue gas in NOx and CO all play a role, wherein, embodiment 4 compared with comparative example 1, cigarette NOx and CO in gas reduce 80.6% and 8.14% respectively, show good removal effect.In embodiment 7 and 8, A particles or B particles is used alone, has certain limitation respectively in terms of NOx and CO is removed, without the effect that performance is optimal Really.
4th, the catalyst in embodiment and comparative example is as shown in table 4 to the performance of catalytic cracking product.
Table 4
The addition of all catalyst has little to no effect to product slates, wherein, the dry gas and coke yield of embodiment 3,4 It is lower slightly, better than other catalyst.

Claims (10)

1. it is a kind of reduce regeneration fume from catalytic cracking pollutant emission catalyst, the catalyst include microsphere particle A and microballoon Particle B;
Counted with the weight of microsphere particle A as 100%, the microsphere particle A is included:The aluminum oxide of 70-95%, the oxygen of 0.1-10% SiClx, the oxide selected from least two metals in group vib, VIII and IB races of 1-15%, the rare earth element of 0.1-2% Oxide;Preferably, the content of the aluminum oxide is 80-90%, and the content of the silica is 0.1-5.0%;
Counted with the weight of microsphere particle B as 100%, the microsphere particle B is included:The aluminum oxide of 70-95%, 1-20%'s is selected from The oxide of at least two metals in Group IIA, Group IVB, group vib and VIII, the oxide of the rare earth element of 0.1-2%; Preferably, the content of the aluminum oxide is 80-90%.
2. catalyst as claimed in claim 1, wherein, the weight ratio of the microsphere particle A and microsphere particle B is (0.01- 10):1。
3. catalyst as claimed in claim 1 or 2, wherein, the heap density of the microsphere particle A is 0.85-1.00g/mL, institute The heap density for stating microsphere particle B is 0.75-0.85g/mL.
4. the catalyst as any one of claim 1-3, wherein, the sieve of the microsphere particle A is grouped into 0-20 μm< 0.1 weight %, the sieve of the microsphere particle B is grouped into 0-20 μm<4.0 weight %.
5. the catalyst as any one of claim 1-4, wherein, in microsphere particle A:
Metal in the group vib is one or two the combination in Mo and W, and the percentage by weight of its oxide is no more than institute State the 10% of microsphere particle A;
Metal in the VIII is one or two the combination in Co and Pd, and the percentage by weight of its oxide is no more than The 3% of the microsphere particle A;
Metal in the IB races is Ag, and the percentage by weight of its oxide is no more than the 3% of the microsphere particle A;
The rare earth element is Ce, and the percentage by weight of its oxide accounts for the 0.8-2% of the microsphere particle A.
6. the catalyst as any one of claim 1-5, wherein, in microsphere particle B:
Metal in the Group IIA is Mg, and the percentage by weight of its oxide is no more than the 15% of the microsphere particle B;
Metal in the Group IVB is Zr, and the percentage by weight of its oxide is no more than the 5% of the microsphere particle B;
Metal in the group vib is one or two the combination in Mo and W, and the percentage by weight of its oxide is no more than institute State the 10% of microsphere particle B;
Metal in the VIII is one or two the combination in Co and Pd, and the percentage by weight of its oxide is no more than The 3% of the microsphere particle B;
The rare earth element is Ce, and the percentage by weight of its oxide accounts for the 0.8-1.6% of the microsphere particle B.
7. the catalyst as described in any one of claim 1-6, wherein, the microsphere particle A is prepared by following steps Obtain:Silicon source containing alumina component is mixed into mashing with the silicon source containing silica component, slurries pH is controlled, then spray Dry, be calcined, obtain microsphere particle carrier, by the microsphere particle carrier with selected from VB races, group vib, VIII and IB races At least two metals salting liquid and containing the rare earth element metal salt solution dipping, through drying, roasting after obtain micro- Ball particle A.
8. the catalyst as described in any one of claim 1-7, wherein, the microsphere particle B is prepared by following steps Obtain:Silicon source containing alumina component is beaten, slurries pH is controlled, is subsequently adding selected from Group IIA, Group IVB, VIB The oxide of at least two metals in race and VIII, mixing mashing, then be spray-dried, be calcined, microsphere particle carrier is obtained, By the microsphere particle carrier is with the salting liquid selected from least two metals in Group IIA, Group IVB, group vib and VIII and contains There is the salt solution impregnation of the rare earth element, microsphere particle B is obtained after drying, roasting.
9. catalyst as claimed in claim 7 or 8, wherein, the pH is 1.2-2.0;
The dry temperature is 120-280 DEG C, and the dry time is 1-3 hours;Preferably, the dry temperature is 180- 200 DEG C, the dry time is 1-2 hours;
The temperature of the roasting is 500-800 DEG C, time 1-4 hours of roasting;Preferably, the temperature of the roasting is 600- 700 DEG C, the time of roasting is 2-3 hours.
10. application of the catalyst any one of claim 1-9 in nitrogen-containing pollutant discharge in reducing regenerated flue gas, Preferably, the catalyst is with (1:99)-(6:94) ratio is used in mixed way with industrial poising agent.
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US20040167013A1 (en) * 2003-02-20 2004-08-26 Ou John D Y Combined cracking and selective hydrogen combustion for catalytic cracking
CN1729041A (en) * 2002-10-21 2006-02-01 格雷斯公司 Reduction of gas phase reduced nitrogen species in partial burn FCC processes
CN102371150A (en) * 2010-08-26 2012-03-14 中国石油化工股份有限公司 Composition for reducing discharge of NOx in regeneration flue gas of fluid catalytic cracking (FCC)
CN105126841A (en) * 2015-07-29 2015-12-09 张冰童 Composition for reducing discharge of oxygen-deficient regenerative flue gas HN3 and HCN and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1729041A (en) * 2002-10-21 2006-02-01 格雷斯公司 Reduction of gas phase reduced nitrogen species in partial burn FCC processes
US20040167013A1 (en) * 2003-02-20 2004-08-26 Ou John D Y Combined cracking and selective hydrogen combustion for catalytic cracking
CN102371150A (en) * 2010-08-26 2012-03-14 中国石油化工股份有限公司 Composition for reducing discharge of NOx in regeneration flue gas of fluid catalytic cracking (FCC)
CN105126841A (en) * 2015-07-29 2015-12-09 张冰童 Composition for reducing discharge of oxygen-deficient regenerative flue gas HN3 and HCN and preparation method thereof

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