CN109194047A - A kind of novel Pain removing process of stator lead-out wire - Google Patents
A kind of novel Pain removing process of stator lead-out wire Download PDFInfo
- Publication number
- CN109194047A CN109194047A CN201811321912.3A CN201811321912A CN109194047A CN 109194047 A CN109194047 A CN 109194047A CN 201811321912 A CN201811321912 A CN 201811321912A CN 109194047 A CN109194047 A CN 109194047A
- Authority
- CN
- China
- Prior art keywords
- paint
- wire
- out wire
- stator lead
- stripping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0056—Manufacturing winding connections
- H02K15/0068—Connecting winding sections; Forming leads; Connecting leads to terminals
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to AC generator for vehicle technical fields, more particularly to a kind of novel Pain removing process of stator lead-out wire, include: that S1 burns paint step, the stripping paint section of stator lead-out wire is put into high frequency heating coil high temperature sintering, so that the paint film of the stripping paint section is detached from conducting wire and floats；The stripping paint section of stator lead-out wire is put into mopping between two wire wheels by S2 mopping step, removes the insulated paint of the stripping paint section surface.In above-mentioned technical proposal, before carrying out mopping polishing to lead-out wire using steel wire roller, first the paint film of stripping paint section be detached from conducting wire stripping paint section progress high temperature sintering to float, as long as in mopping step wire wheel and exit list emaciated face from paint film slightly contact, the paint film floated can with wire wheel rotation integrally be separated in flakes with conducting wire so that the insulated paint of conductive line surfaces removed more thoroughly and be not easy that conducting wire is caused to damage.
Description
Technical field
The present invention relates to AC generator for vehicle technical field more particularly to a kind of novel Pain removing processes of stator lead-out wire.
Background technique
AC generator for vehicle is the main power source of automobile, it is in normal work to all electricity consumptions in addition to starter
Equipment power supply if there are also excess enthalpies, then is charged to battery.A kind of components of the field frame assembly as AC generator for vehicle, it is main
To be made of, be fixed between front and rear cover stator core, winding, three-phase windings use triangle or wye connection, stator around
Group incudes under the rotating excitation field effect that rotor generates and exports three phase sine AC electromotive force.
In the prior art, field frame assembly lead-out wire has more, such as 6,9,12 not, it is even more, need by line
Coat of paint processing is shelled and (scraped) to head, to guarantee the normal conduction gone on smoothly with electric current with the welding of rectifier bridge connection sheet.Mesh
Preceding technique is enamel peeling machine single stripping paint by hand, and stripping paint low efficiency, stripping paint quality and stripping paint length not can guarantee unanimously.
Publication number CN101656391A, a kind of publication date application for a patent for invention on 2 24th, 2010 disclose a kind of paint
Envelope curve coat of paint peels off device.It is equipped with longitudinal moving mechanism on substrate, cross is equipped on the middle fixing plate of longitudinal moving mechanism
To mobile mechanism, coat of paint is equipped on the upper mounted plate of transverse moving mechanism and peels off mechanism.It solves in the prior art, stator paint
The removal of connection the end of a thread coat of paint of envelope curve and peripheral control generally uses manual operation and bring poor reliability, production efficiency are low
The problem of.
But in above-mentioned technical proposal, be driven by motor stripping paint steel wire roller rotation, by the end of a thread introduce two stripping paint steel wire rollers it
Between the insulated paint on the end of a thread surface to be ground off.The end of a thread table is taken out due to relying on the rubbing action between steel wire roller and the end of a thread surface
The insulated paint in face, there are following defects:
1. the spacing between two steel wire rollers is excessive, possible insulated paint peels off not thorough enough, and the end of a thread surface is easy that there are insulated paint
Residual, so that influence field frame assembly and peripheral control circuits is electrically connected effect.
2. the spacing between two steel wire rollers is too small, it is easy that the plain conductor inside the end of a thread is caused to wear, causes whole
The variation of a power generation electromechanical parameters, so that generator job insecurity.
3. being needed between the spacing and the end of a thread line footpath between two steel wire rollers of strict control due to above-mentioned 1,2 point
Match, so that the end of a thread surface by suitable degree of polishing, just removes the insulated paint on its surface.
4. steel wire roller itself is also worn out during polishing the end of a thread, if the surface abrasion of steel wire roller is not
It is also uneven to the polishing on the end of a thread surface uniformly to will lead to steel wire roller, cause insulated paint removal not exclusively or conducting wire wore
The case where spending.
Summary of the invention
In order to solve the above-mentioned technical problem the application, proposes a kind of novel Pain removing process of stator lead-out wire, feature exists
In, comprising:
S1 burns paint step, and the stripping paint section of stator lead-out wire is put into high frequency heating coil high temperature sintering, so that the stripping paint section
Paint film is detached from conducting wire and floats；
The stripping paint section of stator lead-out wire is put into mopping between two wire wheels by S2 mopping step, is removed the stripping and is painted section surface
Insulated paint.
In above-mentioned technical proposal, before carrying out mopping polishing to lead-out wire using steel wire roller, first stripping paint section is carried out high
Warm calcination the paint film of stripping paint section be detached from conducting wire to float, if in mopping step wire wheel and exit list emaciated face from paint
Film slightly contacts, and the paint film floated can integrally be separated with conducting wire in flakes with the rotation of wire wheel, so that conductive line surfaces is exhausted
Edge paint removed more thoroughly and be not easy that conducting wire is caused to damage.
Preferably, the S1 is burnt in paint step, the heating temperature of the high frequency heating coil is 120-140 DEG C.
Preferably, the S1 is burnt in paint step, the heating temperature of the high frequency heating coil is 130 DEG C.
Preferably, the S1 is burnt in paint step, the working frequency of the high frequency heating coil is 150kHz-220kHz.
Preferably, the S1 is burnt in paint step, the working frequency of the high frequency heating coil is 200kHz.
Preferably, the S1 is burnt in paint step, the operating current of the high frequency heating coil is 30-35A.
Preferably, the S1 is burnt in paint step, the operating current of the high frequency heating coil is 33.5A.
Preferably, the S1 is burnt in paint step, the stripping paint section of the stator lead-out wire is put into high frequency heating coil height
Warm calcination 3-8S.
Preferably, the S1 is burnt in paint step, the stripping paint section of the stator lead-out wire is put into high frequency heating coil height
Warm calcination 5S.
Preferably, mopping number is 2 times in the S2 mopping step.
Specific embodiment
Term used herein is used only for the purpose of describing specific embodiments, and is not intended to limit the present invention.Unless in addition
Definition, otherwise all terms used herein have normally understood identical with those skilled in the art
Meaning.It will be further appreciated that essential term should be interpreted as having and it is in related fields and present disclosure
The consistent meaning of meaning.The disclosure will be considered as example of the invention, and is not intended to and limits the invention to particular implementation
Example.
Embodiment one
A kind of novel Pain removing process of stator lead-out wire, comprising:
S1 burns paint step, and the stripping paint section of stator lead-out wire is put into high frequency heating coil high temperature sintering, so that the stripping paint section
Paint film is detached from conducting wire and floats.Due to not heated, the insulation paint film of the package on surface will not have significantly non-stripping paint section
By thermal damage trace.High frequency heating coil is a kind of conducting wire heated inside stator lead-out wire using electromagnetic induction, in metal
Vortex is generated in conducting wire to which fever softens the insulated paint for being wrapped in its surface.Using high frequency heating coil, does not need and draw
Line contact can realize heating function, compatible difference line footpath and the stator winding without lead angle.
Specifically, the stripping paint section of stator lead-out wire is put into the high frequency that heating temperature is 120 DEG C -140 DEG C in this step
Heating coil high temperature calcination 3-8S, so that the paint film of stripping paint section is detached from conducting wire and floats.For example, can be by high frequency heating coil
Working frequency be set as 150kHz-220kHz, operating current is set as between 30-35A so that high frequency heating coil reaches
The heating temperature of setting.Add for example, the stripping paint section of stator lead-out wire is put into the high frequency that heating temperature is 130 DEG C in the present embodiment
5s is heated in heat coil, the operating current of high frequency heating coil is 33.5A, working frequency 200kHz.
The stripping paint section of stator lead-out wire is put into mopping between two wire wheels by S2 mopping step, is removed the stripping and is painted section
The insulated paint on surface.The stripping paint section of stator lead-out wire after S1 mopping step process is fed through mopping station.Mopping station
If being used to carry out mopping to stator lead-out wire there are two cylindrical wire wheel.The stripping paint section of stator lead-out wire is placed on two steel
Between silk wheel, wire wheel is driven by belt pulley and is rolled.Preferably, the stripping paint section of stator lead is fed through mopping station
Two wire wheels are into 2 moppings of shape.Stator lead-out wire is protruded between two wire wheels again from two wire wheels in the present embodiment
Between extraction be 1 mopping.Wire wheel and exit list emaciated face from paint film slightly contact, the paint film floated can be with steel wire
The rotation of wheel is integrally separated with conducting wire in flakes, so that more thoroughly and being not easy to leading of being removed of the insulated paint of conductive line surfaces
Line causes to damage.
Using Pain removing process described in the present embodiment, can more thoroughly remove any hard exhausted on stator lead-out wire
Edge paint, without damaging the conducting wire (such as copper wire) itself being wrapped in inside insulated paint, without the seriously feelings of pollution and harmfulness
Under condition, stripping lacquerer makees quick and safety, and can handle multiply enameled wire simultaneously, and easy to operate, effect is outstanding.It can be compatible with not
With the stator winding of line footpath and different lead angles, the stator lead-out wire after mopping is bright, uniform, can will shell the paint film of paint section
And oxide layer completely removes.The quality of stator product can be improved, guarantee the consistency of stator product, while promoting stator product
Processing efficiency.
Although describing embodiments of the present invention, those of ordinary skill in the art can be in appended claims
Various deformations or amendments are made in range.
Claims (10)
1. a kind of novel Pain removing process of stator lead-out wire characterized by comprising
S1 burns paint step, and the stripping paint section of stator lead-out wire is put into high frequency heating coil high temperature sintering, so that the stripping paint section
Paint film is detached from conducting wire and floats；
The stripping paint section of stator lead-out wire is put into mopping between two wire wheels by S2 mopping step, is removed the stripping and is painted section surface
Insulated paint.
2. the novel Pain removing process of a kind of stator lead-out wire according to claim 1, it is characterised in that:
The S1 is burnt in paint step, and the heating temperature of the high frequency heating coil is 120-140 DEG C.
3. the novel Pain removing process of a kind of stator lead-out wire according to claim 1, it is characterised in that:
The S1 is burnt in paint step, and the heating temperature of the high frequency heating coil is 130 DEG C.
4. the novel Pain removing process of a kind of stator lead-out wire according to claim 2, it is characterised in that:
The S1 is burnt in paint step, and the working frequency of the high frequency heating coil is 150kHz-220kHz.
5. the novel Pain removing process of a kind of stator lead-out wire according to claim 4, it is characterised in that:
The S1 is burnt in paint step, and the working frequency of the high frequency heating coil is 200kHz.
6. the novel Pain removing process of a kind of stator lead-out wire according to claim 2, it is characterised in that:
The S1 is burnt in paint step, and the operating current of the high frequency heating coil is 30-35A.
7. the novel Pain removing process of a kind of stator lead-out wire according to claim 6, it is characterised in that:
The S1 is burnt in paint step, and the operating current of the high frequency heating coil is 33.5A.
8. a kind of novel Pain removing process of stator lead-out wire according to any one of claim 2-7, it is characterised in that:
The S1 is burnt in paint step, and the stripping paint section of the stator lead-out wire is put into high frequency heating coil high temperature sintering 3-8S.
9. the novel Pain removing process of a kind of stator lead-out wire according to claim 8, it is characterised in that:
The S1 is burnt in paint step, and the stripping paint section of the stator lead-out wire is put into high frequency heating coil high temperature sintering 5S.
10. the novel Pain removing process of a kind of stator lead-out wire according to claim 1, it is characterised in that:
In the S2 mopping step, mopping number is 2 times.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811321912.3A CN109194047A (en) | 2018-11-08 | 2018-11-08 | A kind of novel Pain removing process of stator lead-out wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811321912.3A CN109194047A (en) | 2018-11-08 | 2018-11-08 | A kind of novel Pain removing process of stator lead-out wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109194047A true CN109194047A (en) | 2019-01-11 |
Family
ID=64942353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811321912.3A Pending CN109194047A (en) | 2018-11-08 | 2018-11-08 | A kind of novel Pain removing process of stator lead-out wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109194047A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202652006U (en) * | 2012-07-18 | 2013-01-02 | 江苏清江电机制造有限公司 | Motor winding stator paint scraper |
| CN202817468U (en) * | 2012-07-18 | 2013-03-20 | 苏州瑞浦勒自动化系统有限公司 | Enameled skin removing machine for enamelled wires |
-
2018
- 2018-11-08 CN CN201811321912.3A patent/CN109194047A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202652006U (en) * | 2012-07-18 | 2013-01-02 | 江苏清江电机制造有限公司 | Motor winding stator paint scraper |
| CN202817468U (en) * | 2012-07-18 | 2013-03-20 | 苏州瑞浦勒自动化系统有限公司 | Enameled skin removing machine for enamelled wires |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20190111 |