CN109192403A - A kind of Kapton covered insulating wire device for painting and its application - Google Patents

A kind of Kapton covered insulating wire device for painting and its application Download PDF

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Publication number
CN109192403A
CN109192403A CN201811255848.3A CN201811255848A CN109192403A CN 109192403 A CN109192403 A CN 109192403A CN 201811255848 A CN201811255848 A CN 201811255848A CN 109192403 A CN109192403 A CN 109192403A
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China
Prior art keywords
roller
cable
chamber
inner cavity
painting
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Granted
Application number
CN201811255848.3A
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Chinese (zh)
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CN109192403B (en
Inventor
丁恒毅
丁兆龙
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Zhenjiang Longcheng Insulation Material Co Ltd
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Zhenjiang Longcheng Insulation Material Co Ltd
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Publication of CN109192403A publication Critical patent/CN109192403A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/065Insulating conductors with lacquers or enamels
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0016Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/16Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processes Specially Adapted For Manufacturing Cables (AREA)

Abstract

The invention discloses a kind of Kapton covered insulating wire device for painting, including U pedestal, brake universal wheel is symmetrically connected at left and right sides of the bottom of pedestal, the top left and right sides edge of pedestal passes through fixed frame and is rotatably connected to unwrapping wire roller and guide roller respectively, annealing chamber, painting booth, baking chamber and cooling and lubricating room are from left to right successively arranged between unwrapping wire roller and guide roller, the right hand top of pedestal is provided tiltedly with take-up platform, and take-up roller is rotatably connected at the top of take-up platform;The present invention makes the defect that insulated electric conductor appearance is uneven and feel is poor after capable of effectively overcoming Kapton covered insulating wire coating apparatus processing traditional present in the prior art.

Description

A kind of Kapton covered insulating wire device for painting and its application
Technical field
The present invention relates to cable processing technique fields, and in particular to a kind of Kapton covered insulating wire japanning dress It sets.
Background technique
Electric wire or cable include metallic conductor bare wire and surround the insulating layer outside bare wire, the wrapping of insulating layer mainly have by Insulating materials such as PVC, PTFE heated by mold, the extrusion that is coated on outside bare wire of pressurization and will be made of insulating materials Band is spirally wound on the winding method outside bare wire.
The former processing cost is high, and the device is complicated, and technique is also more troublesome, but the mode by then passing through heating, pressurization will PVC, PTFE particle are directly merged or are pressed and in conjunction with bare wire, thus the insulating layer flat appearance processed, good hand touch, and Do not allow to tend to have aperture or gap.And the latter is at low cost, processing technology and equipment are fairly simple, but due to being by band spiral It overlaps and forms insulating layer, have uneven, feel is poor, and how much can have the gap.
The electric wire that traditional Kapton covered insulating wire process equipment is processed is even across high temperature fusion Also film covered insulating wire appearance can not be overcome completely uneven with heating pressurization, the disadvantage of feel difference;Therefore, it is badly in need of setting A kind of device for painting suitable for the processing of Kapton covered insulating wire is counted, to change prior art insulated electric conductor appearance Uneven and feel difference defect.
Summary of the invention
For disadvantages mentioned above present in the prior art, the present invention provides a kind of Kapton covered insulating wires Device for painting can effectively overcome Kapton covered insulating wire coating apparatus traditional present in the prior art to add Make the defect that insulated electric conductor appearance is uneven and feel is poor after work.
In order to achieve the above object, the present invention is achieved by the following technical programs:
The bottom left and right sides of Kapton covered insulating wire device for painting, including pedestal, pedestal is symmetrically connected with brake Vehicle universal wheel, the top left and right sides edge of pedestal pass through fixed frame and are rotatably connected to unwrapping wire roller and guide roller, unwrapping wire respectively Annealing chamber, painting booth, baking chamber and cooling and lubricating room, the right hand top of pedestal are from left to right successively arranged between roller and guide roller It is provided tiltedly with take-up platform, take-up roller is rotatably connected at the top of take-up platform.
It is further as the preferred technical solution of the present invention:
Preferably, the inner cavity of annealing chamber, painting booth, baking chamber and cooling and lubricating room is run through equipped with cable channel, defence line roller Outer wall fixation is wound with insulated electric conductor, and insulated electric conductor is bonded through cable channel and with the bottom of guide roller, and insulated electric conductor Right end extend to take-up roller surface and with the outer wall of take-up roller is fixed winds.
Preferably, annealing furnace is fixed in the middle part of the inner cavity of annealing chamber, cable channel is central through the inner cavity of annealing furnace;It applies The inner cavity top center of paint room is equipped with stir chamber, extends through at left and right sides of the top of stir chamber equipped with feed inlet and inlet, The top of feed inlet and inlet extends through to the outside of painting booth respectively, and the bottom center of stir chamber is penetrated through by connecting tube It is connected with filter chamber, the bottom center of filter chamber is connected with four-way pipe, the nozzle of bottom three of four-way pipe by connecting tube perforation Place's perforation is connected with coating machine, and the bottom of coating machine extends through to the inner cavity of cable channel, and coating machine and four-way pipe it Between be equipped with solenoid valve.
Preferably, the inner cavity top center of baking chamber is equipped with heater, and the bottom of heater is communicated with by heating pipe Heating chamber, the lumen portion outer wall that cable channel is located at baking chamber are central through the inner cavity of heating chamber;Cooling and lubricating room it is interior Symmetrical above and below on the left of top of chamber to be equipped with air cooling mechanism, the air outlet of upper and lower two sides air cooling mechanism is extended through in the upper of cable channel The air inlet of lower two sides outer wall and the inner cavity for extending to cable channel, upper and lower two sides air cooling mechanism is extended through in cooling and lubricating room Top left side and bottom right side, through being equipped with lubricating fluid import on the right side of the inner cavity top of cooling and lubricating room, lubricating fluid import Bottom is through being connected with lubricating machine, and cable channel is through the inner cavity of lubricating machine.
Preferably, be equipped with waste liquid tank on the right side of the inner cavity top of pedestal, the top of waste liquid tank respectively with painting booth, baking chamber and Cooling and lubricating room is oppositely arranged, and the bottom of painting booth, baking chamber and cooling and lubricating room passes through floor drain and pipeline and waste liquid tank Perforation connection, the bottom right side of waste liquid tank, which runs through, is equipped with liquid outlet, and the end of liquid outlet extends through to outside the right side of pedestal Portion.
Preferably, the height of unwrapping wire roller and guide roller is at the same level, and the height of take-up roller is higher than the height of guide roller.
Technical effect:
Compared with prior art, a kind of Kapton covered insulating wire device for painting provided by the present invention is using a variety of The mode that function combines designs a kind of novel polyimide film covered insulating wire device for painting, has abandoned current tradition The processing of Kapton covered insulating wire coating apparatus after make that insulated electric conductor appearance is uneven and feel is poor Situation, the present invention pass through unwrapping wire roller first and are circulated to cable on the take-up roller of right side by cable channel, and between by leading Certain tension is provided to roller, so as to painting operations, cable first passes around annealing chamber, makes cable surface by continuous annealing Grease stain, impurity etc. filter off, and handle convenient for japanning, and coating machine is divided into three, painting operations three times are carried out to cable, so that cable Surface is smeared more evenly, and cable bakes paint that indoor high temperature smears cable surface firmly into baking chamber is crossed after japanning It is adsorbed in cable surface, and has certain expansion force, cable is imported into cooling and lubricating room after high temperature is baked, is baked by high temperature By air-cooled cooling so that the paint layer of cable surface be bonded it is even closer, it is laggard cross lubricating machine lubrication after make painted surface Smoothness multiplication, feel are splendid.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described.It should be evident that the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is structure sectional view of the invention;
Wherein: 1- pedestal;2- brake universal wheel;3- take-up platform;4- take-up roller;5- guide roller;6- unwrapping wire roller;7- annealing chamber;8- Painting booth;9- baking chamber;10- cooling and lubricating room;11- insulated electric conductor;12- lubricating machine;13- lubricating fluid import;14- waste liquid tank; 15- air cooling mechanism;16- heating chamber;17- coating machine;18- annealing furnace;19- solenoid valve;20- filter chamber;21- filter chamber;22- adds Hot device;23- stir chamber;24- inlet;25- feed inlet;26- cable channel.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.Obviously, described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
Kapton covered insulating wire device for painting, as shown in Figs. 1-2, including pedestal 1, the bottom of pedestal 1 are left Right two sides are symmetrically connected with brake universal wheel 2, and the top left and right sides edge of pedestal 1 passes through fixed frame and is rotatably connected to respectively Unwrapping wire roller 6 and guide roller 5 are from left to right successively arranged annealing chamber 7, painting booth 8, baking chamber 9 between unwrapping wire roller 6 and guide roller 5 With cooling and lubricating room 10, the right hand top of pedestal 1 is provided tiltedly with take-up platform 3, and the top of take-up platform 3 is rotatably connected to take-up roller 4;
Annealing chamber 7, painting booth 8, baking chamber 9 and cooling and lubricating room 10 inner cavity run through equipped with cable channel 26, defence line roller 6 Outer wall fixation is wound with insulated electric conductor 11, and insulated electric conductor 11 is bonded through cable channel 26 and with the bottom of guide roller 5, and absolutely The right end of edge electric wire 11 extends to the surface of take-up roller 4 and fixes with the outer wall of take-up roller 4 and winds;
Annealing furnace 18 is fixed in the middle part of the inner cavity of annealing chamber 7, cable channel 26 is central through the inner cavity of annealing furnace 18;Painting booth 8 inner cavity top center is equipped with stir chamber 23, extends through at left and right sides of the top of stir chamber 23 equipped with feed inlet 25 and feed liquor The top of mouth 24, feed inlet 25 and inlet 24 extends through to the outside of painting booth 8 respectively, and the bottom center of stir chamber 23 is logical It crosses connecting tube perforation and is connected with filter chamber 20, the bottom center of filter chamber 20 is penetrated through by connecting tube is connected with four-way pipe 21, and four Perforation is connected with coating machine 17 at the nozzle of bottom three of siphunculus 21, and the bottom of coating machine 17 extends through to cable channel 26 Inner cavity, and between coating machine 17 and four-way pipe 21 be equipped with solenoid valve 19;
The inner cavity top center of baking chamber 9 is equipped with heater 22, and the bottom of heater 22 is communicated with heating chamber by heating pipe 16, the lumen portion outer wall that cable channel 26 is located at baking chamber 9 is central through the inner cavity of heating chamber 16;Cooling and lubricating room 10 Symmetrical above and below on the left of inner cavity top to be equipped with air cooling mechanism 15, the air outlet of upper and lower two sides air cooling mechanism 15 extends through logical in electric wire The air inlet of the outer wall of two sides up and down in road 26 and the inner cavity for extending to cable channel 26, upper and lower two sides air cooling mechanism 15 extends through Top left side and bottom right side in cooling and lubricating room 10, on the right side of the inner cavity top of cooling and lubricating room 10 through be equipped with lubricating fluid into Mouthfuls 13, the bottom of lubricating fluid import 13 is through being connected with lubricating machine 12, and cable channel 26 is through the inner cavity of lubricating machine 12;
Be equipped with waste liquid tank 14 on the right side of the inner cavity top of pedestal 1, the top of waste liquid tank 14 respectively with painting booth 8, baking chamber 9 and cooling Lubricating chamber 10 is oppositely arranged, and the bottom of painting booth 8, baking chamber 9 and cooling and lubricating room 10 passes through floor drain and pipeline and waste liquid The perforation connection of slot 14, the bottom right side of waste liquid tank 14, which runs through, is equipped with liquid outlet, and the end of liquid outlet extends through to pedestal 1 Right hand external;
The height of unwrapping wire roller 6 and guide roller 5 is at the same level, and the height of take-up roller 4 is higher than the height of guide roller 5.
A kind of Kapton covered insulating wire device for painting provided by the present invention is combined using multiple functions Mode design a kind of novel polyimide film covered insulating wire device for painting, abandoned current traditional polyimides Make the situation that insulated electric conductor appearance is uneven and feel is poor after the processing of film covered insulating wire coating apparatus, the present invention First by unwrapping wire roller by cable by cable channel be circulated to right side take-up roller on, and between by guide roller provide centainly Tension, so as to painting operations, cable first passes around annealing chamber, and grease stain, the impurity etc. of cable surface are made by continuous annealing It filters off, is handled convenient for japanning, coating machine is divided into three, painting operations three times is carried out to cable, so that cable surface is smeared more Uniformly, cable bakes indoor high temperature for the paint that cable surface is smeared and is firmly adsorbed in cable into baking chamber is crossed after japanning Surface, and have certain expansion force, cable is imported into cooling and lubricating room after high temperature is baked, through air-cooled cold after baking by high temperature But, so that the paint layer of cable surface be bonded it is even closer, it is laggard cross lubricating machine lubrication after make painted surface smoothness double, Feel is splendid.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, can't be such that the essence of corresponding technical solution departs from the spirit and scope of the technical scheme of various embodiments of the present invention.

Claims (7)

1. Kapton covered insulating wire device for painting, it is characterised in that: including pedestal (1), the bottom of the pedestal (1) Brake universal wheel (2) is symmetrically connected at left and right sides of portion, the top left and right sides edge of the pedestal (1) passes through fixed frame point It is not rotatably connected to unwrapping wire roller (6) and guide roller (5), is from left to right successively arranged between the unwrapping wire roller (6) and guide roller (5) Annealing chamber (7), painting booth (8), baking chamber (9) and cooling and lubricating room (10), the right hand top of the pedestal (1) are provided tiltedly with receipts Line platform (3) is rotatably connected to take-up roller (4) at the top of the take-up platform (3).
2. a kind of Kapton covered insulating wire device for painting according to claim 1, it is characterised in that: described Annealing chamber (7), painting booth (8), baking chamber (9) and cooling and lubricating room (10) inner cavity run through equipped with cable channel (26), institute State defence line roller (6) outer wall fixation is wound with insulated electric conductor (11), the insulated electric conductor (11) through cable channel (26) simultaneously Be bonded with the bottom of guide roller (5), and the right end of insulated electric conductor (11) extend to take-up roller (4) surface and with take-up roller (4) The fixed winding of outer wall.
3. a kind of Kapton covered insulating wire device for painting according to claim 2, it is characterised in that: described It is fixed with annealing furnace (18) in the middle part of the inner cavity of annealing chamber (7), the cable channel (26) is through in the inner cavity of annealing furnace (18) Centre;The inner cavity top center of the painting booth (8) is equipped with stir chamber (23), at left and right sides of the top of the stir chamber (23) respectively Through feed inlet (25) and inlet (24) is equipped with, the top of the feed inlet (25) and inlet (24) extends through to respectively The bottom center of the outside of painting booth (8), the stir chamber (23) is connected with filter chamber (20), the mistake by connecting tube perforation The bottom center of filter chamber (20) is connected with four-way pipe (21) by connecting tube perforation, the nozzle of bottom three of the four-way pipe (21) Place's perforation is connected with coating machine (17), and the bottom of the coating machine (17) extends through to the inner cavity of cable channel (26), and Solenoid valve (19) are equipped between coating machine (17) and four-way pipe (21).
4. a kind of Kapton covered insulating wire device for painting according to claim 2, it is characterised in that: described The inner cavity top center of baking chamber (9) is equipped with heater (22), and the bottom of the heater (22) is communicated with by heating pipe Heating chamber (16), the cable channel (26) are located at the lumen portion outer wall of baking chamber (9) through the inner cavity of heating chamber (16) Center;It is symmetrical above and below on the left of the inner cavity top of the cooling and lubricating room (10) to be equipped with air cooling mechanism (15), wind described in upper and lower two sides The air outlet of cold structure (15) extends through the outer wall of two sides up and down in cable channel (26) and extends to cable channel (26) The air inlet of inner cavity, air cooling mechanism (15) described in upper and lower two sides extends through top left side and right side in cooling and lubricating room (10) Bottom, the inner cavity top right side of the cooling and lubricating room (10) is through equipped with lubricating fluid import (13), the lubricating fluid import (13) bottom, which is run through, to be connected with lubricating machine (12), inner cavity of the cable channel (26) through lubricating machine (12).
5. a kind of Kapton covered insulating wire device for painting according to claim 1, it is characterised in that: described Be equipped with waste liquid tank (14) on the right side of the inner cavity top of pedestal (1), the top of the waste liquid tank (14) respectively with painting booth (8), bake Room (9) and cooling and lubricating room (10) are oppositely arranged, and the bottom of painting booth (8), baking chamber (9) and cooling and lubricating room (10) is logical It crosses floor drain and pipeline and waste liquid tank (14) perforation connects, the bottom right side of the waste liquid tank (14), which runs through, is equipped with liquid outlet, and goes out The end of liquid mouth extends through to the right hand external of pedestal (1).
6. a kind of Kapton covered insulating wire device for painting according to claim 1, it is characterised in that: described The height of unwrapping wire roller (6) and guide roller (5) is at the same level, and the height of the take-up roller (4) is higher than the height of guide roller (5).
7. the application of Kapton covered insulating wire device for painting according to claim 4, which is characterized in that put Line roller by cable by cable channel be circulated to right side take-up roller on, and between certain tension is provided by guide roller, with Just painting operations, cable first pass around annealing chamber, by continuous annealing the grease stain of cable surface, impurity are filtered off, convenient for applying Paint processing, coating machine are divided into three, carry out painting operations three times to cable, so that cable surface is smeared more evenly, paint Cable bakes indoor high temperature for the paint that cable surface is smeared and is firmly adsorbed in cable surface, and have one into baking chamber is crossed afterwards Cable is imported cooling and lubricating room after high temperature is baked, through air-cooled cooling after baking by high temperature, so that cable by fixed expansion force The paint layer on surface is bonded even closer, and laggard cross after lubricating machine lubricates makes painted surface smoothness double, and feel is splendid.
CN201811255848.3A 2018-10-26 2018-10-26 Polyimide film wrapping insulated wire painting device and application thereof Active CN109192403B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811255848.3A CN109192403B (en) 2018-10-26 2018-10-26 Polyimide film wrapping insulated wire painting device and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811255848.3A CN109192403B (en) 2018-10-26 2018-10-26 Polyimide film wrapping insulated wire painting device and application thereof

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CN109192403A true CN109192403A (en) 2019-01-11
CN109192403B CN109192403B (en) 2024-09-17

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109841354A (en) * 2019-04-08 2019-06-04 刘和兰 A kind of flame retardant cable system of processing
CN112337720A (en) * 2020-10-26 2021-02-09 广东中天科技光缆有限公司 Cable steel band oiling station
CN113262934A (en) * 2021-04-26 2021-08-17 京仪股份有限公司 Painting device suitable for aramid fiber bag special for manufacturing wires and cables

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Publication number Priority date Publication date Assignee Title
CN105788757A (en) * 2016-03-14 2016-07-20 海安县天星电工材料有限公司 Production method of enameled aluminum round wire
CN205582636U (en) * 2016-03-07 2016-09-14 红旗集团江西铜业有限公司 Stoving cooling device is used in enameled wire processing
CN106205860A (en) * 2016-06-27 2016-12-07 佛山市顺德区盛永机械有限公司 A kind of multipurpose horizontal aluminum steel enamelling machine
CN107785127A (en) * 2017-09-18 2018-03-09 上海上缆神舟线缆有限公司 Kapton covered insulating wire device for painting
CN208806099U (en) * 2018-10-26 2019-04-30 镇江龙成绝缘材料有限公司 A kind of Kapton covered insulating wire device for painting

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205582636U (en) * 2016-03-07 2016-09-14 红旗集团江西铜业有限公司 Stoving cooling device is used in enameled wire processing
CN105788757A (en) * 2016-03-14 2016-07-20 海安县天星电工材料有限公司 Production method of enameled aluminum round wire
CN106205860A (en) * 2016-06-27 2016-12-07 佛山市顺德区盛永机械有限公司 A kind of multipurpose horizontal aluminum steel enamelling machine
CN107785127A (en) * 2017-09-18 2018-03-09 上海上缆神舟线缆有限公司 Kapton covered insulating wire device for painting
CN208806099U (en) * 2018-10-26 2019-04-30 镇江龙成绝缘材料有限公司 A kind of Kapton covered insulating wire device for painting

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109841354A (en) * 2019-04-08 2019-06-04 刘和兰 A kind of flame retardant cable system of processing
CN109841354B (en) * 2019-04-08 2020-09-08 安徽持质恒智能设备有限公司 Flame retardant cable processing system
CN112337720A (en) * 2020-10-26 2021-02-09 广东中天科技光缆有限公司 Cable steel band oiling station
CN112337720B (en) * 2020-10-26 2023-06-20 广东中天科技光缆有限公司 Cable steel band oiling paste device
CN113262934A (en) * 2021-04-26 2021-08-17 京仪股份有限公司 Painting device suitable for aramid fiber bag special for manufacturing wires and cables

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