CN109185372B - Hydraulic disc brake lining and preparation method thereof - Google Patents

Hydraulic disc brake lining and preparation method thereof Download PDF

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Publication number
CN109185372B
CN109185372B CN201811271411.9A CN201811271411A CN109185372B CN 109185372 B CN109185372 B CN 109185372B CN 201811271411 A CN201811271411 A CN 201811271411A CN 109185372 B CN109185372 B CN 109185372B
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parts
disc brake
hydraulic disc
brake lining
phenolic resin
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CN109185372A (en
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包云达
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Haining Yida Automation Equipment Co ltd
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Haining Yida Automation Equipment Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/027Compositions based on metals or inorganic oxides
    • F16D69/028Compositions based on metals or inorganic oxides containing fibres
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/149Antislip compositions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0004Materials; Production methods therefor metallic
    • F16D2200/0008Ferro
    • F16D2200/0021Steel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • F16D2200/0052Carbon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2250/00Manufacturing; Assembly
    • F16D2250/0023Shaping by pressure

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a hydraulic disc brake lining and a preparation method thereof. The hydraulic disc brake lining comprises the following components in parts by weight: 18-22 parts of steel fiber, 13-18 parts of modified phenolic resin, 2-5 parts of powdered nitrile rubber, 13-18 parts of graphite powder, 35-39 parts of filler, 1-4 parts of FKF composite mineral fiber, 1-4 parts of zinc stearate, 3-7 parts of silicon carbide, 6-10 parts of zirconium diboride, 2-5 parts of molybdenum silicide and 2-6 parts of zirconium carbide; the preparation method comprises the following steps: s1: mixing a first ingredient; s2: mixing the second ingredient; s3: preforming; s4: hot-press forming; s5: heat treatment; s6: and grinding and drilling the product after the heat treatment to obtain a finished product. The invention has the advantages of good heat resistance, water resistance and high-temperature heat fading resistance, and can improve the high-temperature brake friction coefficient; the preparation method has the advantages of high preparation precision and more accurate size.

Description

Hydraulic disc brake lining and preparation method thereof
Technical Field
The invention relates to the technical field of brake linings, in particular to a hydraulic disc brake lining and a preparation method thereof.
Background
The lining of brake pad belongs to a part of automobile friction material, and belongs to a key safety part in the automobile industry, the friction material cannot be separated during starting, braking and parking of the automobile, and the quality and the superiority of the friction material are directly related to life and property safety.
For this reason, asbestos-free automobile brake linings (brake pads for short) were first produced by ferrodo corporation, uk, over ten years ago; TEL corporation of the United kingdom is 70% asbestos-free brake linings, primarily metal-based brake products, for new vehicle models. Most automotive semi-metal linings in the united states account for 80% of these products in passenger cars and passenger-cargo vehicles, and asbestos brake linings still account for a considerable proportion of the current automotive industry in our country. Because the asbestos brake has great pollution to the environment, the asbestos brake lining is also gradually eliminated in China.
In the prior art, the chinese patent application with application number CN93115918.0 discloses a friction plate, which comprises the following components in percentage by weight: 10-50% of brucite, 5-15% of steel fiber, 3-10% of rubber powder, 3-20% of ferrochrome mineral powder, 3-20% of wollastonite, 3-20% of vermiculite powder, 3-15% of graphite and 15-30% of resin.
The existing friction plate has too strong rigidity, the brake is easy to crack and damage because of high speed and large braking friction kinetic energy during braking, and meanwhile, the raw materials in the product are basically powder, so that dust can influence the production environment in the processing process.
In the prior art, chinese patent application No. CN95113999.1 discloses a disc brake lining, which comprises the following components in percentage by weight: 5-15% of phenolic resin, 5-15% of urea-formaldehyde resin, 0.5-1.5% of oleic acid, 0.5-1.5% of zirconium silicate, 4-6% of zinc oxide, 4-6% of sodium fluoride, 4-6% of graphite powder, 1% of tire powder, 12-18% of barium phobic acid, 12-18% of diatomite, 18-22% of iron ore powder, 4-6% of copper fiber, 4-6% of steel fiber and 1-3% of glass fiber.
The existing disc brake lining has no dust pollution in the processing process, does not damage the brake when in use, but has poor heat resistance and water resistance, serious heat fading and reduced friction coefficient at higher temperature (300-.
Disclosure of Invention
In view of the disadvantages of the prior art, a first object of the present invention is to provide a hydraulic disc brake lining having advantages of good heat and water resistance, and high temperature heat fading resistance, and being capable of increasing a high temperature brake friction coefficient.
A second object of the present invention is to provide a method for manufacturing a hydraulic disc brake pad, which has advantages of high manufacturing accuracy and more accurate dimensions.
In order to achieve the first object, the invention provides the following technical scheme: a hydraulic disc brake lining comprising the following components in parts by weight: 18-22 parts of steel fiber, 13-18 parts of modified phenolic resin, 2-5 parts of powdered nitrile rubber, 13-18 parts of graphite powder, 35-39 parts of filler, 1-4 parts of FKF composite mineral fiber, 1-4 parts of zinc stearate, 3-7 parts of silicon carbide, 6-10 parts of zirconium diboride, 2-5 parts of molybdenum silicide and 2-6 parts of zirconium carbide.
By adopting the technical scheme, because the fiber and the polymer are adopted to replace asbestos, the requirement of modern society on environmental protection is met, meanwhile, the modified phenolic resin can be used for uniformly bonding various fiber framework materials, fillers and the like in raw materials together, the lining is compact in structure, meanwhile, the powdered nitrile rubber has good tensile strength and heat resistance, soft texture and good low-temperature friction performance, can reduce noise and vibration, improves the high-temperature brake friction coefficient of the lining, the FKF composite mineral fiber is used as a main body reinforcing component, improves the mechanical strength, the friction performance and the heat resistance of the lining, the zinc stearate can prevent fiber agglomeration, is beneficial to fiber dispersion, can improve the performance and the appearance of products, the filler improves the balance and the adhesion resistance of braking, and the silicon carbide has good high-temperature performance after being added with silicon carbide, can form the glass layer that the one deck is rich in silica on the facing surface, can block the diffusion of oxygen, prevent that the facing from taking place the oxidation under high temperature, the zirconium diboride surface has the oxidation film that the one deck is dense, can prevent that oxygen from getting into and taking place oxidation reaction with other components, make the facing oxidized, simultaneously carborundum and zirconium diboride interact, carborundum can improve the high temperature oxidation resistance of zirconium diboride, make the heat resistance of zirconium diboride further improve, thereby strengthen the heat resistance of facing, molybdenum silicide and zirconium carbide are under high temperature, can form the oxidation film, prevent that oxygen from entering inside the facing, prevent that the facing from oxidizing under high temperature, and molybdenum silicide and zirconium carbide can interact with zirconium diboride, make the heat resistance of zirconium diboride further improve, thereby improve the heat resistance and the high temperature heat fading resistance of facing.
Further, the components in parts by weight are as follows: 19-21 parts of steel fiber, 14-16 parts of modified phenolic resin, 3-4 parts of powdered nitrile rubber, 14-16 parts of graphite powder, 36-37 parts of filler, 2-3 parts of FKF composite mineral fiber, 2-3 parts of zinc stearate, 4-5 parts of silicon carbide, 7-9 parts of zirconium diboride, 3-4 parts of molybdenum silicide and 3-4 parts of zirconium carbide.
By adopting the technical scheme, because the using amount of each raw material is more accurate, the raw materials are mixed more uniformly, the performance of the prepared lining is more excellent, and the waste of the raw materials is prevented.
Further, the modified phenolic resin is one or a combination of more of butyronitrile modified phenolic resin, cashew nut shell oil modified phenolic resin and boric acid modified phenolic resin.
By adopting the technical scheme, the impact resistance effect of the gasket can be improved by using the butyronitrile modified phenolic resin, the toughness of the gasket can be improved, the softening point of the cashew nut shell oil modified phenolic resin is high, the toughness is good, the cashew nut shell oil modified phenolic resin can be used as a reinforcing agent of the gasket to increase the strength of the gasket, the boric acid modified phenolic resin has excellent heat resistance, and the instant high temperature resistance and the mechanical property are excellent, so that the phenomena of block falling and cracking can not be caused under the conditions that the speed of the gasket is high and the kinetic energy of braking friction is large.
Further, the filler comprises 1-5 parts of brass ore powder, 5-10 parts of calcium carbonate and 20-30 parts of calcium sulfate whisker.
By adopting the technical scheme, the brass mineral powder, the calcium carbonate and the calcium sulfate crystal whisker are used as the filler, more metal components are used, the use humidity and the water resistance of the gasket can be improved, the strength of the gasket is improved, the phenomena of block falling, cracking and the like caused by low strength of the gasket are avoided, and the service life of the gasket is prolonged.
Further, the length of the steel fiber is 2-5nm, and the diameter is 0.03-0.15 mm.
By adopting the technical scheme, the length and the diameter of the carbon fiber are controlled, so that the prepared lining has compact texture, and the wear resistance and the strength of the lining are increased.
Furthermore, the raw materials also comprise 3-8 parts of a friction enhancer and 2-5 parts of a release agent.
By adopting the technical scheme, the added friction increasing agent can increase the friction coefficient of the lining and improve the wear resistance of the lining, and the added release agent can facilitate the separation of the lining and a mold and improve the surface smoothness of the lining.
Further, the friction-increasing agent is one or a composition of more of diatomite, mica powder, zirconium silicate and chromite.
By adopting the technical scheme, the diatomite and the mica powder have rough surfaces and pore structures, the friction of the lining can be increased, the lining can absorb kinetic energy better, the zirconium silicate can improve the friction coefficient of the lining and reduce the thermal expansion of the lining, the chromite has good low-temperature and high-temperature abrasion increasing effect, the stability of the friction coefficient of the lining can be obviously enhanced, the abrasion is reduced, and the heat fading property of the lining is improved.
Further, it can be applied to motorcycles and electric vehicles.
In order to achieve the second object, the invention provides the following technical scheme: a method of making a hydraulic disc brake pad comprising the steps of:
s1: mixing and batching I: weighing zinc stearate, steel fibers and FKF composite mineral fibers according to the proportion of the raw materials, pouring the zinc stearate, the steel fibers and the FKF composite mineral fibers into a mixer, stirring to fully open the fibers, and discharging the materials for later use;
s2: mixing ingredients II: weighing modified phenolic resin, powdered nitrile rubber, graphite powder, filler, silicon carbide, zirconium diboride, molybdenum silicide, zirconium monocarbide, a friction enhancer and a release agent according to the raw material ratio, putting the weighed materials into a mixer, fully stirring and uniformly mixing, adding the first ingredient mixed in the step S1, and continuously stirring until the first ingredient is fully mixed to obtain an ingredient;
s3: preforming: weighing the ingredients obtained in the step S2 according to the required specification of the disc brake gasket, and carrying out cold press molding under the pressure of 50-60MPa and the temperature of 40-50 ℃; carrying out oil removal, shot blasting and sand blasting and gluing treatment on the steel backing;
s4: hot-press molding: placing the cold blank after cold pressing into a hot pressing mold, heating the hot pressing mold to 140-;
s5: and (3) heat treatment: putting the hot-pressed product into an oven, and carrying out heat treatment at 135-180 ℃ for 2-4 hours;
s6: and grinding and drilling the product after the heat treatment to obtain a finished product.
By adopting the technical scheme, the raw materials are mixed in batches in the step S1, wherein the FKF composite mineral fibers can generate static electricity and strong adsorption, so the raw materials are separately stirred with other materials, wherein zinc stearate can prevent the fibers from agglomerating and is beneficial to fiber dispersion, and then the mixture is subjected to normal-temperature pre-compression molding, so that the appearance integrity of the lining can be improved, particularly the processing of the special-shaped lining is more accurate in size and more accurate in processing, and the braking sensitivity of the lining is improved.
Further, in the step S1, the rate is controlled at 800r/min for 15-20 min.
By adopting the above technical scheme, the FKF composite mineral fiber is dispersed by high-speed stirring because it generates static electricity and strong adsorption.
In conclusion, the invention has the following beneficial effects:
firstly, because the silicon carbide is added into the raw materials, a glass layer rich in silicon dioxide can be formed on the surface of the lining, the diffusion of oxygen can be prevented, the lining is prevented from being oxidized at high temperature, and the heat resistance and the high-temperature recession resistance of the lining are improved.
Secondly, in the invention, the interaction between silicon carbide and zirconium diboride is optimized, the silicon carbide can improve the high-temperature oxidation resistance of the zirconium diboride, so that the heat resistance of the zirconium diboride is further improved, the heat resistance of the gasket is enhanced, and the molybdenum silicide and the zirconium monocarbide can form an oxidation film at high temperature, so that oxygen is prevented from entering the inside of the gasket, the gasket is prevented from being oxidized at high temperature, and the molybdenum silicide and the zirconium monocarbide can interact with the zirconium diboride, so that the heat resistance of the zirconium diboride is further strengthened, and the heat resistance and the high-temperature heat fading resistance of the gasket are improved.
Thirdly, the friction increasing agent is added into the raw materials, wherein zirconium silicate can improve the friction coefficient of the lining and reduce the thermal expansion of the lining, and chromite has good low-temperature and high-temperature grinding effects, can obviously enhance the stability of the friction coefficient of the lining, reduces abrasion and improves the heat fading property of the lining.
Fourth, the brass mineral powder, the calcium carbonate and the calcium sulfate whisker are used as the filler, so that the use humidity and the water resistance of the gasket can be improved, the strength of the gasket is improved, the gasket is prevented from falling and cracking, and the service life of the gasket is prolonged.
Fifth, in the method of the present invention, normal temperature pre-pressing molding is used, so that the appearance integrity of the lining, particularly the processing of the opposite lining, can be improved, the size is more accurate, the processing is more accurate, and the braking sensitivity of the lining is improved.
Detailed Description
The present invention is further illustrated in detail by the following examples.
Examples
In the following examples, the steel fiber is selected from steel wire type steel fiber produced by Harris, the butyronitrile modified phenolic resin is selected from butyronitrile modified phenolic resin with model number PNBR-113 prepared by Qingdao Yinji rubber and plastic technology Limited, the powdered butyronitrile rubber is selected from GM50 type powdered butyronitrile rubber produced by Guangshen rubber and plastic technology Limited, the graphite powder is selected from micro graphite with model number TS-1 produced by Qingdao Tianyuan graphite Limited, the chalcopyrite powder is selected from 42533 chalcopyrite powder produced by Beijing Longxi chemical technology Limited, the glue is selected from TOTALSEAL1745/1 produced by Suzhou Zhonghua Mingjingting composite material Limited, the steel back is selected from cast steel back WVA29087 produced by Nicoti Tai jin braking system Limited, the release agent is HR-1200 produced by Huarui research, and the cashew nut shell oil modified phenolic resin is selected from 6236 type produced by Shandong.
Example 1: the preparation method of the hydraulic disc brake lining comprises the following steps of:
s1: mixing and batching I: weighing 1 part of zinc stearate, 18 parts of steel fiber and 1 part of FKF composite mineral fiber according to the proportion of raw materials, pouring the zinc stearate, the steel fiber and the FKF composite mineral fiber into a mixer, stirring at the speed of 500r/min for 15min, fully opening the fibers, and discharging the materials for later use; wherein the length of the steel fiber is 2nm, and the diameter is 0.03 mm;
s2: mixing ingredients II: weighing 13 parts of butyronitrile modified phenolic resin, 2 parts of powdered nitrile rubber, 13 parts of graphite powder, 35 parts of filler, 3 parts of silicon carbide, 6 parts of zirconium diboride, 2 parts of molybdenum silicide, 2 parts of zirconium monocarbide, 3 parts of diatomite and 2 parts of release agent according to the raw material ratio, putting into a mixer, fully stirring and uniformly mixing, adding the first ingredient mixed in the step S1 into the mixer, and continuously stirring until the first ingredient is fully mixed to obtain an ingredient;
wherein the filler comprises 1 part of brass mineral powder, 5 parts of calcium carbonate and 20 parts of calcium sulfate whisker;
s3: preforming: weighing the ingredients obtained in the step S2 according to the required specification of the disc brake gasket, and carrying out cold press molding under the pressure of 50MPa and the temperature of 40 ℃; carrying out oil removal, shot blasting and sand blasting and gluing treatment on the steel backing;
s4: hot-press molding: placing the cold blank after cold pressing into a hot pressing mold, heating the hot pressing mold to 140 ℃, then placing the steel back treated by S3, controlling the pressure of the hot pressing mold to be 30MPa, the pressing temperature to be 155 ℃, and the pressure maintaining time to be 5 min;
s5: and (3) heat treatment: putting the hot-pressed product into an oven, and carrying out heat treatment for 2 hours at 135 ℃;
s6: and grinding and drilling the product after the heat treatment to obtain a finished product.
TABLE 1 formulation of the components of the brake lining stock of examples 1-4
Figure BDA0001846076490000051
Figure BDA0001846076490000061
Example 2: the preparation method of the hydraulic disc brake lining comprises the following steps of:
s1: mixing and batching I: weighing 2 parts of zinc stearate, 19 parts of steel fiber and 2 parts of FKF composite mineral fiber according to the proportion of raw materials, pouring the zinc stearate, the steel fiber and the FKF composite mineral fiber into a mixer, stirring at the speed of 600r/min for 17min, fully opening the fiber, and discharging the materials for later use; wherein the length of the steel fiber is 3nm, and the diameter is 0.07 mm;
s2: mixing ingredients II: weighing 14 parts of cashew nut shell oil modified phenolic resin, 3 parts of powdered nitrile rubber, 14 parts of graphite powder, 36 parts of filler, 4 parts of silicon carbide, 7 parts of zirconium diboride, 3 parts of molybdenum silicide, 3 parts of zirconium monocarbide, 5 parts of mica powder and 3 parts of release agent according to the raw material ratio, putting the materials into a mixer, fully stirring and uniformly mixing, adding the first ingredient mixed in the step S1 into the mixer, and continuously stirring until the materials are fully mixed to obtain an ingredient;
wherein the filler comprises 2 parts of brass mineral powder, 6 parts of calcium carbonate and 24 parts of calcium sulfate whisker;
s3: preforming: weighing the ingredients obtained in the step S2 according to the required specification of the disc brake gasket, and carrying out cold press molding under the pressure of 54MPa and the temperature of 44 ℃; carrying out oil removal, shot blasting and sand blasting and gluing treatment on the steel backing;
s4: hot-press molding: placing the cold blank after cold pressing into a hot pressing mold, heating the hot pressing mold to 143 ℃, then placing the steel back processed by S3, controlling the pressure of the hot pressing mold to be 32MPa, the pressing temperature to be 157 ℃, and the pressure maintaining time to be 6 min;
s5: and (3) heat treatment: putting the hot-pressed product into an oven, and carrying out heat treatment for 3 hours at 145 ℃;
s6: and grinding and drilling the product after the heat treatment to obtain a finished product.
Example 3: the preparation method of the hydraulic disc brake lining comprises the following steps of:
s1: mixing and batching I: weighing 3 parts of zinc stearate, 21 parts of steel fiber and 3 parts of FKF composite mineral fiber according to the proportion of raw materials, pouring into a mixer, stirring at the speed of 700r/min for 18min, fully opening the fiber, and discharging the materials for later use; wherein the length of the steel fiber is 4nm, and the diameter is 0.11 mm;
s2: mixing ingredients II: weighing 16 parts of boric acid modified phenolic resin, 4 parts of powdered nitrile rubber, 16 parts of graphite powder, 37 parts of filler, 5 parts of silicon carbide, 9 parts of zirconium diboride, 4 parts of molybdenum silicide, 4 parts of zirconium monocarbide, 7 parts of zirconium silicate and 4 parts of release agent according to the raw material ratio, putting into a mixer, fully stirring and uniformly mixing, adding the first ingredient mixed in the step S1 into the mixer, and continuously stirring until the first ingredient is fully mixed to obtain an ingredient;
wherein the filler comprises 4 parts of brass mineral powder, 8 parts of calcium carbonate and 27 parts of calcium sulfate whisker;
s3: preforming: weighing the ingredients obtained in the step S2 according to the required specification of the disc brake gasket, and carrying out cold press molding under the pressure of 58MPa and the temperature of 48 ℃; carrying out oil removal, shot blasting and sand blasting and gluing treatment on the steel backing;
s4: hot-press molding: placing the cold blank after cold pressing into a hot pressing die, heating the hot pressing die to 148 ℃, then placing the steel back processed by S3, controlling the pressure of the hot pressing die to be 34MPa, the pressing temperature to be 158 ℃, and the pressure maintaining time to be 6.5 min;
s5: and (3) heat treatment: putting the hot-pressed product into an oven, and carrying out heat treatment at 160 ℃ for 3.5 hours;
s6: and grinding and drilling the product after the heat treatment to obtain a finished product.
Example 4: the preparation method of the hydraulic disc brake lining comprises the following steps of:
s1: mixing and batching I: weighing 4 parts of zinc stearate, 22 parts of steel fiber and 4 parts of FKF composite mineral fiber according to the proportion of raw materials, pouring the zinc stearate, the steel fiber and the FKF composite mineral fiber into a mixer, stirring at the speed of 800r/min for 20min, fully opening the fiber, and discharging the materials for later use; wherein the steel fiber has a length of 5nm and a diameter of 0.15mm, and is selected from steel wire type steel fibers produced by Harrey;
s2: mixing ingredients II: weighing 18 parts of boric acid modified phenolic resin, 5 parts of powdered nitrile rubber, 18 parts of graphite powder, 39 parts of filler, 7 parts of silicon carbide, 10 parts of zirconium diboride, 5 parts of molybdenum silicide, 6 parts of zirconium monocarbide, 8 parts of zirconium silicate and 5 parts of release agent according to the raw material ratio, putting into a mixer, fully stirring and uniformly mixing, adding the first ingredient mixed in the step S1 into the mixer, and continuously stirring until the first ingredient is fully mixed to obtain an ingredient;
wherein the filler comprises 5 parts of brass mineral powder, 10 parts of calcium carbonate and 30 parts of calcium sulfate whisker;
s3: preforming: weighing the ingredients obtained in the step S2 according to the required specification of the disc brake gasket, and carrying out cold press molding under the pressure of 60MPa and the temperature of 50 ℃; carrying out oil removal, shot blasting and sand blasting and gluing treatment on the steel backing;
s4: hot-press molding: placing the cold blank after cold pressing into a hot pressing mold, heating the hot pressing mold to 150 ℃, then placing the steel back treated by S3, controlling the pressure of the hot pressing mold to be 35MPa, the pressing temperature to be 160 ℃, and the pressure maintaining time to be 7 min;
s5: and (3) heat treatment: putting the hot-pressed product into an oven, and carrying out heat treatment for 4 hours at 180 ℃;
s6: and grinding and drilling the product after the heat treatment to obtain a finished product.
Comparative example
Comparative example 1: a method of manufacturing a hydraulic disc brake lining, which differs from example 1 in that the material of the lining does not contain silicon carbide.
Comparative example 2: a method of manufacturing a hydraulic disc brake lining, differing from example 1 in that the lining is formed without zirconium diboride.
Comparative example 3: a method of manufacturing a hydraulic disc brake lining, which differs from example 1 in that the material of the lining does not contain molybdenum silicide.
Comparative example 4: a method of manufacturing a hydraulic disc brake lining, which differs from example 1 in that the lining is made of a material which does not contain zirconium carbide.
Comparative example 5: a method of manufacturing a hydraulic disc brake lining, which differs from example 1 in that the lining does not contain silicon carbide, zirconium diboride, molybdenum silicide and zirconium monocarbide.
Comparative example 6: a method of manufacturing a hydraulic disc brake pad, which is different from example 1 in that the preforming temperature is 30 c in step S3.
Comparative example 7: a method of manufacturing a hydraulic disc brake pad, which is different from example 1 in that the preforming temperature is 60 c in step S3.
Performance test
Hydraulic disc brake linings were prepared according to the methods in examples 1 to 4 and comparative examples 1 to 7, and the following properties were examined:
1. rockwell hardness: detecting according to GB/T5766-2007 Rockwell hardness test method for friction materials; 2. shear strength: detecting 2 types of linings (the width is less than or equal to 30mm and the thickness is less than or equal to 6.5mm) in GB5763-2008 brake linings for automobiles at room temperature; 3. bonding strength: detecting according to GB/T26737-2011 test method for testing influence of corrosion of a road vehicle brake lining on adhesion of an iron coupling surface; 4. thermal expansion coefficient: detecting 4 types of linings (the thickness is less than or equal to 10mm) in GB5763-2008 & lt & gt brake linings for automobiles at the temperature of 400 +/-10 ℃; 5. impact strength: detecting according to the requirements of class 3 linings (width is more than 30-60mm, and thickness is more than 6.5-10mm) in GB5763-2008 brake linings for automobiles; 6. compressive strain: the test was carried out at room temperature and 400 + -10 ℃ according to class 4 linings (thickness ≤ 10mm) of GB5763-2008 "brake linings for automobiles", and the test results are shown in Table 2.
Table 2 results of performance test of brake linings prepared in examples 1 to 4 and comparative examples 1 to 7
Figure BDA0001846076490000081
Figure BDA0001846076490000091
As can be seen from the data in table 2, the hydraulic disc brake linings prepared by the methods in examples 1 to 4 have moderate hardness, can effectively reduce brake noise and improve brake starting comfort, and have excellent mechanical properties, excellent heat fading resistance and long service life, while the brake linings prepared by the comparative examples have higher hardness, higher noise during braking, higher thermal expansion rate, poor heat fading resistance at high temperature, small impact strength and larger compression deformation.
Hydraulic disc brake linings were prepared according to the methods of examples 1 to 4 and comparative examples 1 to 7, and the friction coefficient and wear rate of the linings were measured as required for 3 types of linings (width > 100mm, thickness > 10mm) in GB5763-2008 "brake linings for automobiles, and the measurement results are shown in table 3.
Table 3 friction coefficient and wear rate test results of brake pads in examples 1 to 4 and comparative examples 1 to 7
Figure BDA0001846076490000092
Figure BDA0001846076490000101
As can be seen from the data in Table 3, the brake linings prepared by the methods of examples 1 to 4 have stable frictional wear performance, particularly stable frictional performance at a high temperature stage and low wear rate; the brake linings prepared by the methods of comparative examples 1 to 7 were unstable in frictional properties and large in wear rate.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims (7)

1. A hydraulic disc brake lining, characterized by comprising the following components in parts by weight: 18-22 parts of steel fiber, 13-18 parts of modified phenolic resin, 2-5 parts of powdered nitrile rubber, 13-18 parts of graphite powder, 35-39 parts of filler, 1-4 parts of FKF composite mineral fiber, 1-4 parts of zinc stearate, 3-7 parts of silicon carbide, 6-10 parts of zirconium diboride, 2-5 parts of molybdenum silicide and 2-6 parts of zirconium carbide, and further comprises 3-8 parts of a friction enhancer and 2-5 parts of a release agent; the friction-increasing agent is one or a composition of more of diatomite, mica powder, zirconium silicate and chromite.
2. A hydraulic disc brake lining according to claim 1, wherein the components are, in parts by weight: 19-21 parts of steel fiber, 14-16 parts of modified phenolic resin, 3-4 parts of powdered nitrile rubber, 14-16 parts of graphite powder, 36-37 parts of filler, 2-3 parts of FKF composite mineral fiber, 2-3 parts of zinc stearate, 4-5 parts of silicon carbide, 7-9 parts of zirconium diboride, 3-4 parts of molybdenum silicide and 3-4 parts of zirconium carbide.
3. A hydraulic disc brake lining according to claim 1 or 2, wherein the modified phenolic resin is one or a combination of butyronitrile modified phenolic resin, cashew nut shell oil modified phenolic resin and boric acid modified phenolic resin.
4. A hydraulic disc brake lining according to claim 1 or claim 2, wherein the filler comprises 1 to 5 parts of brass ore powder, 5 to 10 parts of calcium carbonate, and 20 to 30 parts of calcium sulfate whiskers.
5. A hydraulic disc brake lining according to claim 1 or 2, wherein the steel fibres have a length of 2-5nm and a diameter of 0.03-0.15 mm.
6. A method of making a hydraulic disc brake lining according to any one of claims 1 to 5, comprising the steps of:
s1: mixing and batching I: weighing zinc stearate, steel fibers and FKF composite mineral fibers according to the proportion of the raw materials, pouring the zinc stearate, the steel fibers and the FKF composite mineral fibers into a mixer, stirring to fully open the fibers, and discharging the materials for later use;
s2: mixing ingredients II: weighing modified phenolic resin, powdered nitrile rubber, graphite powder, filler, silicon carbide, zirconium diboride, molybdenum silicide, zirconium monocarbide, a friction enhancer and a release agent according to the raw material ratio, putting the weighed materials into a mixer, fully stirring and uniformly mixing, adding the first ingredient mixed in the step S1, and continuously stirring until the first ingredient is fully mixed to obtain an ingredient;
s3: preforming: weighing the ingredients obtained in the step S2 according to the required specification of the disc brake gasket, and carrying out cold press molding under the pressure of 50-60MPa and the temperature of 40-50 ℃; carrying out oil removal, shot blasting and sand blasting and gluing treatment on the steel backing;
s4: hot-press molding: placing the cold blank after cold pressing into a hot pressing mold, heating the hot pressing mold to 140-;
s5: and (3) heat treatment: putting the hot-pressed product into an oven, and carrying out heat treatment at 135-180 ℃ for 2-4 hours;
s6: and grinding and drilling the product after the heat treatment to obtain a finished product.
7. The method for manufacturing a hydraulic disc brake lining as claimed in claim 6, wherein in step S1, the speed is controlled at 800r/min for 15-20 min.
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Denomination of invention: Hydraulic disc brake lining and its preparation method

Effective date of registration: 20220708

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Pledgee: Zhejiang Haining Rural Commercial Bank Co.,Ltd. Chang'an sub branch

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