CN109185343A - A kind of bearing ball and its production technology - Google Patents

A kind of bearing ball and its production technology Download PDF

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Publication number
CN109185343A
CN109185343A CN201811209587.1A CN201811209587A CN109185343A CN 109185343 A CN109185343 A CN 109185343A CN 201811209587 A CN201811209587 A CN 201811209587A CN 109185343 A CN109185343 A CN 109185343A
Authority
CN
China
Prior art keywords
parts
graphite
bearing ball
ball
cadmium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811209587.1A
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Chinese (zh)
Inventor
黄荣龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hanshan Longshun Machinery Parts Factory
Original Assignee
Hanshan Longshun Machinery Parts Factory
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hanshan Longshun Machinery Parts Factory filed Critical Hanshan Longshun Machinery Parts Factory
Priority to CN201811209587.1A priority Critical patent/CN109185343A/en
Publication of CN109185343A publication Critical patent/CN109185343A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/06Alloys containing less than 50% by weight of each constituent containing zinc
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0005Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with at least one oxide and at least one of carbides, nitrides, borides or silicides as the main non-metallic constituents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/32Balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2204/00Metallic materials; Alloys
    • F16C2204/60Ferrous alloys, e.g. steel alloys
    • F16C2204/74Ferrous alloys, e.g. steel alloys with manganese as the next major constituent
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/06Shaping by casting in situ casting or moulding

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The invention discloses a kind of bearing ball and its production technology, ball is made of the raw material of following parts by weight: 16-22 parts of iron, 12-16 parts of carbon, 8-15 parts of manganese dioxide, 5-9 parts of cadmium, 5-11 parts of zinc, 3-8 parts of molybdenum, 4-9 parts of zirconium dioxide, 8-14 parts of graphite, 5-10 parts of aluminium oxide, 10-16 parts of silicon carbide, 3-8 parts of paraffin, 6-12 parts of nickel, 3-6 parts of cobalt oxide;A kind of bearing ball of the present invention, it is cast by various metals composite material, mechanical strength with higher, it is able to bear biggish pressure, wear-resistant good, ball bearing radius is uniform, and error is less than 0.01mm, it is suitably applied in engineering machinery, auto parts and components etc. have the field of high requirement to ball precision.

Description

A kind of bearing ball and its production technology
Technical field
The invention belongs to spare parts processing machinery fields, and in particular to a kind of bearing ball and its production technology.
Background technique
Bearing is a kind of important components in contemporary mechanical equipment, and major function is to support mechanical rotary body, reduces it Coefficient of friction in motion process, and guarantee rotating accuracy, ball bearing is one kind of rolling bearing, and spherical alloy steel ball is pacified Mounted in the centre of interior steel ring and outer rim, in a rolling manner come reduce the frictional force in power transmittance process and improve machine power Transmission efficiency, rolling bearing cannot bear biggish heavy load, and relatively common in light industry and machinery, rolling bearing is also ball axis It holds.
Rolling bearing is generally used in the mechanically operated equipment of low load, because the loaded area of ball bearing is small, Easily occur serious mechanical injuries in the case where running at high speed, so often taking needle roller in the machine driving of heavy load Formula bearing improves mechanical transfer efficiency, while reducing mechanical injuries, rolling bearing also changes bearing to increase loading end Friction mode, using rolling friction, this mode more effectively reduces the friction phenomenon between bearing surface, promotes bearing and uses In the service life, the most common bearing ball is mostly only by single cast iron by casting currently on the market, product mechanical strength Lower, service life is shorter, and the bad radius error for leading to ball of processing technology is larger, be not suitable for being used in precision have compared with The field of high request.
Summary of the invention
The purpose of the present invention is to solve the above-mentioned problems, provides a kind of bearing ball.
To achieve the goals above, the present invention is achieved by the following technical solutions: a kind of bearing ball, according to The parts by weight of lower raw material form: 16-22 parts of iron, 12-16 parts of carbon, 8-15 parts of manganese dioxide, 5-9 parts of cadmium, 5-11 parts of zinc, molybdenum 3- 8 parts, 4-9 parts of zirconium dioxide, 8-14 parts of graphite, 5-10 parts of aluminium oxide, 10-16 parts of silicon carbide, 3-8 parts of paraffin, 6-12 parts of nickel, oxygen Change cobalt 3-6 parts.
Further, a kind of bearing ball forms: 18-20 parts of iron, carbon 13-15 according to the parts by weight of following raw material Part, 10-13 parts of manganese dioxide, 6-8 parts of cadmium, 6-9 parts of zinc, 4-7 parts of molybdenum, 5-8 parts of zirconium dioxide, 10-12 parts of graphite, aluminium oxide 6- 9 parts, 11-14 parts of silicon carbide, 4-7 parts of paraffin, 8-10 parts of nickel, 4-5 parts of cobalt oxide.
Further, a kind of bearing ball forms: 19 parts of iron, 14 parts of carbon, dioxy according to the parts by weight of following raw material Change 12 parts of manganese, 7 parts of cadmium, 8 parts of zinc, 5 parts of molybdenum, 7 parts of zirconium dioxide, 11 parts of graphite, 8 parts of aluminium oxide, 12 parts of silicon carbide, 5 parts of paraffin, 9 parts of nickel, 4.5 parts of cobalt oxide.
Further, a kind of bearing ball, the graphite are that blocky graphite, crystalline flake graphite are matched according to 1:2, cross 50 Mesh.
Further, a kind of bearing ball production technology, includes the following steps:
S1, by the iron of the ratio, carbon, manganese dioxide, cadmium, zinc, zirconium dioxide, graphite, aluminium oxide, silicon carbide, paraffin, nickel, Cobalt oxide is sufficiently mixed uniformly, is heated to 1800 DEG C, obtains melting molten metal;
S2, the molybdenum of corresponding ratio is added to the thawing molten metal that S1 is obtained, and is heated to 2700 DEG C, kept 10-15min, obtain To mixed metal liquid;
S3, by the mixed metal liquid that S2 is obtained cast in prefabricated mould to get.
It in summary the invention has the following advantages: the present invention is mixed using various metals, is heated to melting, cast It forms, alloy material is more preferable than the mechanical strength of single metal material, and bearing load is higher, and wear resistance is more preferable, alloy material Mobility it is more preferable, when casting is to mold cavity, it is easier to be full of entire type chamber, be easy to get clear-cut, size is complete Casting, anticorrosive in actual use more preferable, the working effect in low temperature environment is also good, and preparation method is simply easy It promotes, can satisfy the market demand, create larger economic benefit.
Specific embodiment
Specific embodiment 1: a kind of bearing ball, according to following raw material parts by weight form: 16 parts of iron, 12 parts of carbon, 8 parts of manganese dioxide, 5 parts of cadmium, 5 parts of zinc, 3 parts of molybdenum, 4 parts of zirconium dioxide, 8 parts of graphite, 5 parts of aluminium oxide, 10 parts of silicon carbide, paraffin 3 Part, 6 parts of nickel, 3 parts of cobalt oxide.
Graphite is that blocky graphite, crystalline flake graphite are matched according to 1:2, crosses 50 meshes.
A kind of production technology of bearing ball are as follows:
S1, by the iron of the ratio, carbon, manganese dioxide, cadmium, zinc, zirconium dioxide, graphite, aluminium oxide, silicon carbide, paraffin, nickel, Cobalt oxide is sufficiently mixed uniformly, is heated to 1800 DEG C, obtains melting molten metal;
S2, the molybdenum of corresponding ratio is added to the thawing molten metal that S1 is obtained, and is heated to 2700 DEG C, kept 10min, mixed Close molten metal;
S3, by the mixed metal liquid that S2 is obtained cast in prefabricated mould to get.
Specific embodiment 2: a kind of bearing ball forms: 19 parts of iron, 14 parts of carbon, two according to the parts by weight of following raw material 12 parts of manganese oxide, 7 parts of cadmium, 8 parts of zinc, 5 parts of molybdenum, 7 parts of zirconium dioxide, 11 parts of graphite, 8 parts of aluminium oxide, 12 parts of silicon carbide, paraffin 5 Part, 9 parts of nickel, 4.5 parts of cobalt oxide.
Graphite is that blocky graphite, crystalline flake graphite are matched according to 1:2, crosses 50 meshes.
A kind of production technology of bearing ball are as follows:
S1, by the iron of the ratio, carbon, manganese dioxide, cadmium, zinc, zirconium dioxide, graphite, aluminium oxide, silicon carbide, paraffin, nickel, Cobalt oxide is sufficiently mixed uniformly, is heated to 1800 DEG C, obtains melting molten metal;
S2, the molybdenum of corresponding ratio is added to the thawing molten metal that S1 is obtained, and is heated to 2700 DEG C, kept 12min, mixed Close molten metal;
S3, by the mixed metal liquid that S2 is obtained cast in prefabricated mould to get.
Specific embodiment 3: a kind of bearing ball is formed: 22 parts of iron, 16 parts of carbon, dioxy by the parts by weight of following raw material Change 15 parts of manganese, 9 parts of cadmium, 11 parts of zinc, 8 parts of molybdenum, 9 parts of zirconium dioxide, 14 parts of graphite, 10 parts of aluminium oxide, 16 parts of silicon carbide, paraffin 8 Part, 12 parts of nickel, 6 parts of cobalt oxide.
Graphite is that blocky graphite, crystalline flake graphite are matched according to 1:2, crosses 50 meshes.
A kind of production technology of bearing ball are as follows:
S1, by the iron of the ratio, carbon, manganese dioxide, cadmium, zinc, zirconium dioxide, graphite, aluminium oxide, silicon carbide, paraffin, nickel, Cobalt oxide is sufficiently mixed uniformly, is heated to 1800 DEG C, obtains melting molten metal;
S2, the molybdenum of corresponding ratio is added to the thawing molten metal that S1 is obtained, and is heated to 2700 DEG C, kept 15min, mixed Close molten metal;
S3, by the mixed metal liquid that S2 is obtained cast in prefabricated mould to get.
Embodiment provided above is better embodiment of the invention, only is used to facilitate to illustrate the present invention, not to this hair It is bright to make any form of restriction, any those of ordinary skill in the art, if not departing from the proposed skill of the present invention In the range of art feature, using the equivalent embodiment for locally changing or modifying made by disclosed technology contents, and Without departing from technical feature content of the invention, in the range of still falling within the technology of the present invention feature.

Claims (5)

1. a kind of bearing ball, which is characterized in that be made of the raw material as follows according to parts by weight: 16-22 parts of iron, 12-16 parts of carbon, 8-15 parts of manganese dioxide, 5-9 parts of cadmium, 5-11 parts of zinc, 3-8 parts of molybdenum, 4-9 parts of zirconium dioxide, 8-14 parts of graphite, aluminium oxide 5-10 Part, 10-16 parts of silicon carbide, 3-8 parts of paraffin, 6-12 parts of nickel, 3-6 parts of cobalt oxide.
2. a kind of bearing ball according to claim 1, which is characterized in that be made of the raw material as follows according to parts by weight: 18-20 parts of iron, 13-15 parts of carbon, 10-13 parts of manganese dioxide, 6-8 parts of cadmium, 6-9 parts of zinc, 4-7 parts of molybdenum, 5-8 parts of zirconium dioxide, stone 10-12 parts black, 6-9 parts of aluminium oxide, 11-14 parts of silicon carbide, 4-7 parts of paraffin, 8-10 parts of nickel, 4-5 parts of cobalt oxide.
3. a kind of bearing ball according to claim 2, which is characterized in that be made of the raw material as follows according to parts by weight: 19 parts of iron, 14 parts of carbon, 12 parts of manganese dioxide, 7 parts of cadmium, 8 parts of zinc, 5 parts of molybdenum, 7 parts of zirconium dioxide, 11 parts of graphite, 8 parts of aluminium oxide, 12 parts of silicon carbide, 5 parts of paraffin, 9 parts of nickel, 4.5 parts of cobalt oxide.
4. -3 any a kind of bearing ball according to claim 1, which is characterized in that the graphite be blocky graphite, Crystalline flake graphite is matched according to 1:2, crosses 50 meshes.
5. a kind of bearing ball production technology according to claim 1 to 4, which comprises the steps of:
S1, by the iron of the ratio, carbon, manganese dioxide, cadmium, zinc, zirconium dioxide, graphite, aluminium oxide, silicon carbide, paraffin, nickel, Cobalt oxide is sufficiently mixed uniformly, is heated to 1800 DEG C, obtains melting molten metal;
S2, the molybdenum of corresponding ratio is added to the thawing molten metal that S1 is obtained, and is heated to 2700 DEG C, kept 10-15min, obtain To mixed metal liquid;
S3, by the mixed metal liquid that S2 is obtained cast in prefabricated mould to get.
CN201811209587.1A 2018-10-17 2018-10-17 A kind of bearing ball and its production technology Withdrawn CN109185343A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811209587.1A CN109185343A (en) 2018-10-17 2018-10-17 A kind of bearing ball and its production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811209587.1A CN109185343A (en) 2018-10-17 2018-10-17 A kind of bearing ball and its production technology

Publications (1)

Publication Number Publication Date
CN109185343A true CN109185343A (en) 2019-01-11

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CN201811209587.1A Withdrawn CN109185343A (en) 2018-10-17 2018-10-17 A kind of bearing ball and its production technology

Country Status (1)

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CN (1) CN109185343A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114717463A (en) * 2022-04-27 2022-07-08 江苏轩辕特种材料科技有限公司 Wear-resistant high-strength alloy material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114717463A (en) * 2022-04-27 2022-07-08 江苏轩辕特种材料科技有限公司 Wear-resistant high-strength alloy material and preparation method thereof

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Application publication date: 20190111