CN204700253U - A kind of Novel roller axle casting causes mould - Google Patents

A kind of Novel roller axle casting causes mould Download PDF

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Publication number
CN204700253U
CN204700253U CN201520246051.2U CN201520246051U CN204700253U CN 204700253 U CN204700253 U CN 204700253U CN 201520246051 U CN201520246051 U CN 201520246051U CN 204700253 U CN204700253 U CN 204700253U
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water
cooled
mould
box assembly
chunk
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丁家伟
丁刚
耿德英
鹿微微
鹿策
印杰
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Danyang Hengqing Composite Material Science & Technology Co Ltd
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Danyang Hengqing Composite Material Science & Technology Co Ltd
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Abstract

The utility model discloses a kind of Novel roller axle casting and cause mould, casting mould forms by the arc water-cooled box assembly of circumferentially equally distributed 2 or 3 integral multiples and the adjustment water-cooled chunk clamped between every two arc water-cooled box assemblies and felt pad.The arc water-cooled box assembly of this combined type mould is made up of the riser of layer materials and upper lower flange and both sides and water inlet pipe and water outlet pipe, by being welded into independently closed water-cooled casing, wherein has water cavity.Then by bolt, arc water-cooled box assembly and adjustment water-cooled chunk and felt pad connection are formed.The utility model is by becoming the diameter of mould body into adjustable by what fix, the roll shaft casting casting requirement of more specifications can be adapted to, a set of mould equipment can the roll shaft ingot casting of production plurality of specifications, thus it is low for equipment life to solve circular ingot, and the drawback that size cannot adjust, improve die life and product quality.

Description

A kind of Novel roller axle casting causes mould
Technical field
The utility model relates to a kind of Novel roller axle casting and causes mould.
Background technology
Roll shaft type parts is widely used in the fields such as metallurgy, mine, electric power, petrochemical industry, building materials, machinery, and be the large easy consumption critical component of the equipments such as calendering distortion, fragmentation, grinding and supporting, conveying, guiding, year consumes more than 500 ten thousand tons, is worth more than 1,000 hundred million yuan.Axial workpiece is device support and the critical component transmitting power, uses large in number and widely distributed, consumes in year and is worth several hundred billion yuan.So large learies no matter from the production cost of enterprise, or is all a huge waste from the viewpoint of the energy of China and resource consumption, exerts heavy pressures on to environment and resources.Therefore, raising roll shaft part quality and service life implement energy-saving and emission-reduction to China, reduce resource and energy resource consumption, reduce environmental pollution, promote that Circular Economy Development Strategy has great importance!
Roll is the mother of steel, does not have roll how to become a useful person.Roll is the instrument of rolling metal distortion, it is the strength member on steel rolling equipment, utilize during work a pair or one group of roll rolls time the pressure that produces to roll stone roller steel, Dynamic And Static Loads when it mainly bears rolling, the impact of wearing and tearing and rapid heat cycle variations in temperature, therefore steel rolling industrial requirements roll should have high strength, high tenacity, high rigidity, high-wearing feature and high thermal fatigue resistance and anti-stick rigidity.Roll directly decides the reasonability of production technology and the economy of product as the critical component of milling train, and its quality is not only related to steel rolling cost and milling train production operational availability, also affects mill bar quality to a great extent.
Grinding equipment is widely used in the industries such as cement, electric power, metallurgy, chemical industry, mine, iron and steel, thermoelectricity, coal and nonmetallic ore, annual grinding over thousands of kind of material, as quartz, gypsum, urea, ferroalloy, coal, slag, pottery, glass etc., grinding amount more than 1,000 hundred million tons, and grinding roller be milling equipment critical component and key wear part, the quality of its quality, particularly anti-wear performance directly have influence on the operating rate of powder process, powder process quality, grinding roller consumption and production cost.Current China consumes various grinding roller more than 100 ten thousand tons year, and all kinds grinding roller market is more than 15,000,000,000 yuan.
The foundry engieering of large-scale integral casting roll and grinding roller, in recent decades by box moulding when producing the earliest, cast placing dark chill along body of roll height, the overall cold mould hanging sand of the production hollow steel rolls period of the day from 11 p.m. to 1 a.m to today, cold mould hanging sand THICKNESS CONTROL is at 20 ~ 40mm.The thickness of cold mould hanging sand can affect the thermal conductivity of molding sand and coating, and the setting rate directly affected after pouring molten steel, radial thermograde and Segregation of Chemical Composition, breaker roll body surface compacted zone column crystal thickness effect is very large, cold mould hanging sand thinner roll barrel surface compact layer column crystal is thicker, Segregation of Chemical Composition is less, work roll cooling performance is better, and when producing Integral alloy grain roll, then adopt the manufacture of metal cold mould casting process, when producing composite roll, then adopt centrifugal casting technique manufacture.Adopting metal mold to replace the various roller series products such as sand casting roll or grinding roller, is the much progress on foundry engieering.Permanent mold casting roll technology is watered by the molten iron smelted in preprepared casting mold, after giving free rein to be cooled to normal temperature, the demoulding is taken out product and is carried out machined, be characterized in producing the steady quality of foundry goods, dimensional accuracy higher (being generally CT7-9 level), casting allowance less, can save than sand casting 15% ~ 30% liquid metal consumption.But, permanent mold casting due to cooling velocity slow, when eutectoid reaction, austenite is all transformed into coarse pearlity, and mechanical property is low, in order to improve mechanical property, have to add the alloy adjustment chemical compositions such as expensive nickel, chromium, molybdenum, cause cost high.And its metal casting section bar matter is mostly the metal materials such as casting pig, spheroidal graphite cast-iron, vermicular cast iron, cast steel, heat resisting steel.At work, metal mold is repeatedly repeatedly born high temperature iron liquid and is impacted, and often destroy because heat fatigue produces be full of cracks, the life-span is lower.Indivedual producer adopts forged steel as roll metal mold material, although service life is higher than gray iron casting, manufacturing cost greatly increases, and forged steel cold mould Long-Time Service is easily out of shape.Because metal mold works under bad working environments, the restriction of material itself in addition, causes its service life short, generally only just scrap because of surface checking at 30 ~ 50 times, and metal mold manufacture needs the equipment processing such as large-scale borer, cost is high, cycle is long, thus have impact on production and economic benefit.
Roll is the primary deformable instrument of milling train, due to problem and the residing harsh environments thereof of roll self material, causes roll often to occur to lose efficacy and even scrapped.As: the quick-wearing excessively of roll, surface roughening (orange peel shape), lattice are cheated, strangle trace, are ftractureed and peel off.But be summed up, the problem of outer three aspects: one is the height of wearability (comprising resistance to roughening), and two is the depths having rigidity layer, three is the sizes of anti-crack ability (comprising resistance to flaking).Therefore, in order to improve the service life of roll, first roll must have the suitable material compared with high-wearing feature, the hardness of its two roller surface wants hard, and the darker rigidity layer degree of depth will be had, and roll end hardness drop little (preferably controlling at < 2HSD), its three roller surface must have again high thermal fatigue resistance and cracking.But, be difficult to meet above-mentioned requirements with the roll that prior art produces.Therefore, be necessary to improve existing roll material and manufacturing process.
Along with the raising of steel rolling industrialized level, how to improve roll and grinding roller and various roller base part product quality, improve metal cold mould quality, reduce metal cold mould quantity, reduction equipment and production cost are the outstanding problems faced at present.And traditional roll, grinding roller and various roller base part use when Foundry Production is all fixing nonadjustable metal cold moulds, due to the limitation of its structure, cause on the one hand the odjective causes such as cooling velocity is little, roller solidification cycle is long, cause as-cast structure inevitably to there is the defect such as field trash gathering of serious segregation, loose and association; Simultaneously because its metal cold mould size is non-adjustable, make its mould of often planting size can only manufacture a kind of product of specification, cold mould mould is caused not make full use of, vacancy rate is high, and the roller of plurality of specifications increases the input of cold mould mould undoubtedly, significantly add production cost, be unfavorable for economize energy, improve utilization rate of equipment and installations.Therefore, research and development Novel roller base part cast shaping process and mould, to raising roller product quality, improve cold mould die life, reduce metal cold mould quantity, improve utilization rate of equipment and installations, reduce production cost, strengthen market competitiveness of enterprises, become the task of top priority of roller base part manufacturing enterprise.
Summary of the invention
For overcoming the deficiency of above-mentioned technology, the utility model provides a kind of long service life, the Novel roller axle casting that diameter is adjustable causes mould, utilize this casting mould in certain scope, the diameter of roller cold mould mould can be changed easily, realize the roller series products of a set of equipment processing plurality of specifications, and manufactured roller product quality is high, long service life.
The purpose of this utility model realizes like this, a kind of Novel roller axle casting causes mould, forms by the arc water-cooled box assembly of circumferentially equally distributed 2 or 3 integral multiples and the adjustment water-cooled chunk clamped between every two arc water-cooled box assemblies and felt pad.
The arc water-cooled box assembly of this combined type mould is by cladding material 5, the working panel inner layer material 6 contacted with molten steel, upper flange 2, lower flange 9 and the cant board 3 in cladding material 5 and inner layer material 6 both sides and cant board 14, be welded into the closed water-cooled casing independently having water cavity 7.Be provided with water inlet pipe 8 at casing outer bottom, top is provided with outlet pipe 10, forms water circulation system with water cavity 7; The outside of water tank is protruded along vertical plane being uniformly distributed connection holes 4 at cant board 3 and cant board 14, separated by felt pad 12 and 13 between arc water-cooled box assembly 1 and adjustment water-cooled chunk 11, by bolt, arc water-cooled box assembly 1, adjustment water-cooled chunk 11 and felt pad 12 and 13 are connected; Or by bolt, arc water-cooled box assembly 1 and adjustment water-cooled chunk 11 are directly connected.
The material of preparing of arc water-cooled box assembly internal layer is red copper, copper alloy, aluminium, aluminium alloy, austenitic stainless steel, nonmagnetic steel, various non-magnetic metal material; Outer field material of preparing is red copper, copper alloy, austenitic stainless steel, nonmagnetic steel, various non-magnetizer metal material, magnetic conductor steel material;
The material of preparing of the riser of the upper flange of arc water-cooled box assembly, lower flange, both sides is austenitic stainless steel, nonmagnetic steel, various non-magnetizer metal material and magnetic conductor steel material.
Regulate water-cooled chunk to be square tube top being become airtight water tank with bottom welding, be provided with outlet pipe on the top of square tube side, bottom is provided with water inlet pipe, forms water circulation system; It is red copper, copper alloy, aluminium, aluminium alloy, austenitic stainless steel, nonmagnetic steel, various non-magnetic metal material that square tube and water inlet pipe and water outlet pipe prepare material.
Regulate water-cooled chunk material can be that graphite, carborundum, refractory material are one kind of or 2 kinds.Felt pad material is that micarex, asbestos board, refractory material are one kind of or 2 kinds.
In the number of roll shaft casting mould circumferentially equally distributed arc water-cooled box assembly, the adjustment water-cooled chunk composition of preferred employing 3 or 4 or 6 or 8 or 12 arc water-cooled box assemblies and respective numbers, for improving the dimensional accuracy after its adjustment, more arc water-cooled box assembly can be adopted.
Accompanying drawing explanation
Below in conjunction with accompanying drawing the present invention is further illustrated particular content of the present invention and embodiment thereof.
Fig. 1 is a kind of adjustable roll shaft casting mould of the present invention and manufacturing process embodiment 1 schematic diagram, and wherein 1 is arc water-cooled casing, and 2 is upper flange, 3 is cant board, and 4 is connection holes, and 5 is cladding material, 6 inner layer materials, 7 is water cavity, and 8 is water inlet pipe, 9 is lower flange, 10 is outlet pipe, and 11 for regulating water-cooled chunk, and 12 is felt pad, 13 is felt pad, and 14 is cant board;
Fig. 2 is the top view of a kind of adjustable roll shaft casting mould of the present invention and manufacturing process embodiment 1 schematic diagram;
Fig. 3 is the top view of a kind of adjustable roll shaft casting mould of the present invention and manufacturing process embodiment 2;
Fig. 4 is the top view of a kind of adjustable roll shaft casting mould of the present invention and manufacturing process embodiment 3.
Detailed description of the invention
Illustrate content of the present invention further below in conjunction with embodiment, but these examples do not limit the scope of the invention.
embodiment 1
A kind of Novel roller axle casting causes mould, regulates water-cooled chunk and 2 felt pads to form by circumferentially equally distributed 2 arc water-cooled box assemblies and 1 of clamping between two arc water-cooled box assemblies.
The arc water-cooled box assembly of roll shaft casting mould is by cladding material 5, the working panel inner layer material 6 contacted with molten steel, upper flange 2, lower flange 9 and the cant board 3 in cladding material 5 and inner layer material 6 both sides and cant board 14, be welded into the closed water-cooled casing independently having water cavity 7.Be provided with water inlet pipe 8 at casing outer bottom, top is provided with outlet pipe 10, forms water circulation system with water cavity 7; The outside of water tank is protruded along vertical plane being uniformly distributed connection holes 4 at cant board 3 and cant board 14, separated by felt pad 12 and 13 between arc water-cooled box assembly 1 and adjustment water-cooled chunk 11, by bolt, arc water-cooled box assembly 1, adjustment water-cooled chunk 11 and felt pad 12 and 13 are connected.
The material of preparing of arc water-cooled box assembly internal layer is red copper material; Austenitic stainless steel material;
The material of preparing of the riser of the upper flange of arc water-cooled box assembly, lower flange, both sides is austenitic stainless steel.
Regulate water-cooled chunk to be square tube top being become airtight water tank with bottom welding, be provided with outlet pipe on the top of square tube side, bottom is provided with water inlet pipe, forms water circulation system; It is red copper material that square tube and water inlet pipe and water outlet pipe prepare material.
Felt pad material is micarex.
embodiment 2
A kind of Novel roller axle casting causes mould, regulates water-cooled chunk and 2 felt pads to form by circumferentially equally distributed 3 arc water-cooled box assemblies and 1 of clamping between every two arc water-cooled box assemblies.
The arc water-cooled box assembly of roll shaft casting mould is by cladding material 5, the working panel inner layer material 6 contacted with molten steel, upper flange 2, lower flange 9 and the cant board 3 in cladding material 5 and inner layer material 6 both sides and cant board 14, be welded into the closed water-cooled casing independently having water cavity 7.Be provided with water inlet pipe 8 at casing outer bottom, top is provided with outlet pipe 10, forms water circulation system with water cavity 7; The outside of water tank is protruded along vertical plane being uniformly distributed connection holes 4 at cant board 3 and cant board 14, separated by felt pad 12 and 13 between arc water-cooled box assembly 1 and adjustment water-cooled chunk 11, by bolt, arc water-cooled box assembly 1, adjustment water-cooled chunk 11 and felt pad 12 and 13 are connected; Or by bolt, arc water-cooled box assembly 1 and adjustment water-cooled chunk 11 are directly connected.
The material of preparing of arc water-cooled box assembly internal layer is austenitic stainless steel material; Outer field material of preparing is austenitic stainless steel material;
The material of preparing of the riser of the upper flange of arc water-cooled box assembly, lower flange, both sides is nonmagnetic steel.
Regulate water-cooled chunk to be square tube top being become airtight water tank with bottom welding, be provided with outlet pipe on the top of square tube side, bottom is provided with water inlet pipe, forms water circulation system; It is austenitic stainless steel that square tube and water inlet pipe and water outlet pipe prepare material.
Felt pad material is asbestos board.
embodiment 3
A kind of Novel roller axle casting causes mould, forms by circumferentially equally distributed 4 arc water-cooled box assemblies and the adjustment water-cooled chunk clamped between every two arc water-cooled box assemblies and felt pad.
The arc water-cooled box assembly of roll shaft casting mould is by cladding material 5, the working panel inner layer material 6 contacted with molten steel, upper flange 2, lower flange 9 and the cant board 3 in cladding material 5 and inner layer material 6 both sides and cant board 14, be welded into the closed water-cooled casing independently having water cavity 7.Be provided with water inlet pipe 8 at casing outer bottom, top is provided with outlet pipe 10, forms water circulation system with water cavity 7; The outside of water tank is protruded along vertical plane being uniformly distributed connection holes 4 at cant board 3 and cant board 14, separated by felt pad 12 and 13 between arc water-cooled box assembly 1 and adjustment water-cooled chunk 11, by bolt, arc water-cooled box assembly 1, adjustment water-cooled chunk 11 and felt pad 12 and 13 are connected; Or by bolt, arc water-cooled box assembly 1 and adjustment water-cooled chunk 11 are directly connected.
The material of preparing of arc water-cooled box assembly internal layer is nonmagnetic steel material; Outer field material of preparing is magnetic conductor steel material;
The material of preparing of the riser of the upper flange of arc water-cooled box assembly, lower flange, both sides is nonmagnetic steel material.
Regulate water-cooled chunk material can be graphite.Felt pad material is that refractory material makes.

Claims (7)

1. Novel roller axle casting causes a mould, it is characterized in that: by circumferentially the arc water-cooled box assembly of equally distributed 2 or 3 integral multiples and the felt pad of the adjustment water-cooled chunk clamped between every two arc water-cooled box assemblies and clamping form.
2. a kind of Novel roller axle casting causes mould according to claim 1, it is characterized in that: the arc water-cooled box assembly of roll shaft casting mould is by cladding material, the working panel inner layer material, the upper flange that contact with molten steel, lower flange and the cant board in cladding material and inner layer material both sides, by being welded into the closed water-cooled casing independently having water cavity; Be provided with water inlet pipe at casing outer bottom, top is provided with outlet pipe, forms water circulation system; The outside of protruding water tank at cant board is uniformly distributed connection holes along on vertical plane, is separated, arc water-cooled box assembly, adjustment water-cooled chunk and felt pad are connected by bolt between arc water-cooled box assembly and adjustment water-cooled chunk by felt pad; Or by bolt, arc water-cooled box assembly and adjustment water-cooled chunk are directly connected.
3. a kind of Novel roller axle casting according to claim 1 causes mould, it is characterized in that: the material of preparing of described arc water-cooled box assembly internal layer is red copper, copper alloy, aluminium, aluminium alloy, austenitic stainless steel; Outer field material of preparing is red copper, copper alloy, austenitic stainless steel;
The material of preparing of the riser of the upper flange of described arc water-cooled box assembly, lower flange, both sides is austenitic stainless steel.
4. a kind of Novel roller axle casting according to claim 1 causes mould, it is characterized in that: described adjustment water-cooled chunk is square tube top being become airtight water tank with bottom welding, be provided with outlet pipe on the top of square tube side, bottom is provided with water inlet pipe, forms water circulation system; It is red copper, copper alloy, aluminium, aluminium alloy, austenitic stainless steel that square tube and water inlet pipe and water outlet pipe prepare material.
5. a kind of Novel roller axle casting according to claim 1 causes mould, it is characterized in that: described adjustment water-cooled chunk material is that graphite, carborundum are one kind of or 2 kinds.
6. a kind of Novel roller axle casting according to claim 1 causes mould, it is characterized in that: felt pad material is that micarex, asbestos board are one kind of or 2 kinds.
7. a kind of Novel roller axle casting according to claim 1 causes mould, it is characterized in that: at roll shaft casting mould circumferentially number employing 3 or 4 or 6 or 8 or 12 arc water-cooled box assemblies of equally distributed arc water-cooled box assembly and the adjustment water-cooled chunk composition of respective numbers.
CN201520246051.2U 2015-04-22 2015-04-22 A kind of Novel roller axle casting causes mould Active CN204700253U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312540A (en) * 2015-11-12 2016-02-10 丹阳恒庆复合材料科技有限公司 Technique and device for manufacturing composite roller with recyclable roller core
CN105312541A (en) * 2015-11-12 2016-02-10 丹阳恒庆复合材料科技有限公司 Improved technique and device for manufacturing nickel-chromium molybdenum alloy cast iron composite roller in forged steel roller neck
CN105522126A (en) * 2015-11-11 2016-04-27 丹阳恒庆复合材料科技有限公司 Manufacturing technique and equipment for high-performance composite roller shaft
CN111112557A (en) * 2020-02-16 2020-05-08 南通和悦制辊设备有限公司 Roller processing machine tool
KR102122682B1 (en) * 2019-07-29 2020-06-12 현대제철 주식회사 Apparatus of manufacturing roll for hot rolling
KR102133133B1 (en) * 2019-09-26 2020-07-10 현대제철 주식회사 Apparatus of manufacturing roll for hot rolling

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105522126A (en) * 2015-11-11 2016-04-27 丹阳恒庆复合材料科技有限公司 Manufacturing technique and equipment for high-performance composite roller shaft
CN105522126B (en) * 2015-11-11 2018-04-06 丹阳恒庆复合材料科技有限公司 The compound roll shaft manufacturing process of high-performance and equipment
CN105312540A (en) * 2015-11-12 2016-02-10 丹阳恒庆复合材料科技有限公司 Technique and device for manufacturing composite roller with recyclable roller core
CN105312541A (en) * 2015-11-12 2016-02-10 丹阳恒庆复合材料科技有限公司 Improved technique and device for manufacturing nickel-chromium molybdenum alloy cast iron composite roller in forged steel roller neck
CN105312540B (en) * 2015-11-12 2017-12-22 丹阳恒庆复合材料科技有限公司 The composite roll manufacturing process and equipment of a kind of reusable edible roller core
KR102122682B1 (en) * 2019-07-29 2020-06-12 현대제철 주식회사 Apparatus of manufacturing roll for hot rolling
KR102133133B1 (en) * 2019-09-26 2020-07-10 현대제철 주식회사 Apparatus of manufacturing roll for hot rolling
CN111112557A (en) * 2020-02-16 2020-05-08 南通和悦制辊设备有限公司 Roller processing machine tool

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Address after: 212322 Beizhen Gaoqiao village, Dan, Jiangsu, Zhenjiang, Danyang

Patentee after: Danyang Hengqing Composite Material Science & Technology Co., Ltd.

Address before: 212322, Jiangsu, Zhenjiang, Danyang Dan Beizhen Xinqiao Group Building Industrial Park

Patentee before: Danyang Hengqing Composite Material Science & Technology Co., Ltd.