CN109179445A - The preparation of 2335 type zinc borates and microscopic appearance regulate and control method - Google Patents

The preparation of 2335 type zinc borates and microscopic appearance regulate and control method Download PDF

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CN109179445A
CN109179445A CN201811249987.5A CN201811249987A CN109179445A CN 109179445 A CN109179445 A CN 109179445A CN 201811249987 A CN201811249987 A CN 201811249987A CN 109179445 A CN109179445 A CN 109179445A
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zinc
hydroxide
solution
type
preparation
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CN109179445B (en
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邢文国
岳涛
冯维春
王瑞菲
高维丹
唐晓婵
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Qingdao University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B35/00Boron; Compounds thereof
    • C01B35/08Compounds containing boron and nitrogen, phosphorus, oxygen, sulfur, selenium or tellurium
    • C01B35/10Compounds containing boron and oxygen
    • C01B35/12Borates
    • C01B35/127Borates of heavy metals
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)

Abstract

The present invention provides a kind of microscopic appearances of 2335 type zinc borates to regulate and control method, using boric acid, zinc hydroxide as Material synthesis zinc borate, the preparation of different activity zinc hydroxides is realized from the haptoreaction mode and reaction temperature of sodium hydroxide solution by change zinc sulfate, the reaction activity demand of zinc hydroxide is matched by adjusting the synthesis temperature of zinc borate, to control the reaction rate of zinc hydroxide and boric acid, the crystal nucleation rate and crystal growth rate for further influencing zinc borate are realized and are regulated and controled to the microscopic appearance of crystalline product.The present invention be able to solve traditional zinc borate production technology product microscopic appearance it is irregular, in terms of defect, produce the controllable differentiated products of series of stable, suitable for different application fields, the situation that the high-end zinc borate products in China need to rely on market import can be effectively reversed, there are boundless market prospects.

Description

The preparation of 2335 type zinc borates and microscopic appearance regulate and control method
Method field
The present invention relates to the preparations of zinc borate, and in particular to the preparation of 2335 type zinc borates of one kind and microscopic appearance regulation side Method belongs to halogen-free flame retardants field.
Background method
It is sub- to be soluble in hydrochloric acid, sulfuric acid, diformazan for zinc borate, white powder, not soluble in water, ethyl alcohol, n-butanol, benzene, acetone Sulfone.Thermal stability is good, easily disperses, nontoxic.
Zinc borate have it is fire-retardant, glow at charcoal, suppression cigarette, suppression and prevent from generating molten drop, less toxic, inexpensive, transparency is high and not The features such as easily precipitating.The multifunctional synergistic additive that can be used as antimony oxide or other halogen flames, can effectively improve fire-retardant Performance, the generation of smog when reducing burning, and the performance of the chemistry of adjustable Plastic Rubber Products, machinery, electricity etc.;As containing The partially or completely environment-friend substitution product of the fire retardants such as halogen, are widely directly applied in the processing of plastics and rubber, such as poly- Vinyl chloride (PVC), polypropylene (PP), reinforced polyamide, polychlorostyrene rouge, polystyrene (PS), epoxy resin, gathers polyethylene (PE) Resin acid vinyl and natural rubber (NR), butadiene-styrene rubber (SBR), neoprene (CR) etc.;It can be applied to paper, fiber Fabric, decorative panel, flooring laminate, wallpaper, carpet, ceramic glaze, fungicide, in the production of coating, to improve flame retardant property;It can also It is enough in anti-corrosion, far infrared absorbs, the fields such as fungi-proofing processing of the insect prevention of timber.And because of zinc borate dehydration temperature with higher Degree still retains the crystallization water, therefore commercial value with higher, the increasingly concern by market at 250 DEG C or more.
Ten thousand tons of the annual requirement 2-3 of China's zinc borate at present, but since the product of domestic autonomous production is in the microcosmic of product There are patterns on pattern it is irregular, homogeneity is poor the problems such as, product is added into the materials such as macromolecule and causes material mechanical performance It is poor, with external product there are still a certain distance, cause to produce in the zinc borate flame retardant of electric equal high-end fields application Product are still completely dependent on import.
Therefore the preparation and microscopic appearance regulation method for developing a kind of zinc borate have very important theory significance and reality Border meaning, while there is the huge market demand and vast market prospect.
Summary of the invention
The purpose of the present invention is for overcome above-mentioned existing zinc borate synthetic method product microscopic appearance it is irregular, reunite it is tight The deficiency of weight etc. provides the preparation and microscopic appearance regulation method of a kind of 2335 type zinc borates.
To achieve the above object, the present invention uses following methods scheme:
A kind of preparation method of 2335 type zinc borate, comprising the following steps: (1) solution of zinc sulfate and sodium hydroxide solution, Homogeneous reaction occurs by specific material adding manner, 40min is reacted at 15-35 DEG C, filters, filter cake is dried To zinc hydroxide;(2) zinc hydroxide, boric acid are uniformly mixed with three kinds of materials of water, 2.5~8.5h are reacted at 80~105 DEG C, Centrifugation, dry 2335 type zinc borate flame retardant products.
Preferably, the mass fraction of sodium hydroxide solution is 16-32%.
Preferably, the mass fraction of solution of zinc sulfate is 25%~35%.
Preferably, the molar ratio of zinc sulfate and sodium hydroxide is 1:1.9~2.1.
Preferably, the drying condition of zinc hydroxide is to be dried in vacuo in step (1), 80-100 DEG C of temperature, the time 30~60 Minute.
Preferably, the molar ratio of boric acid and zinc hydroxide is 1~3:1.
Preferably, the solid-to-liquid ratio of mixed material is 1.3:1 in step (2).Wherein, solid refers to the weight of zinc hydroxide and boric acid Amount, liquid refer to that the quality of water, solid-to-liquid ratio are the weight ratio of the two.
Preferably, the drying condition of zinc borate is 105~150 DEG C of temperature, the time 2~3 hours in step (2).
On the basis of a kind of preparation method of above-mentioned 2335 type zinc borate, the present invention provides right in a kind of preparation process In the regulation method of product microscopic appearance, specific method is the haptoreaction mode by changing zinc sulfate and sodium hydroxide solution And the reaction activity that reaction temperature realizes the preparation of different activity zinc hydroxides, adjusts zinc borate synthesis temperature matching zinc hydroxide The conditions such as demand control the reaction rate of zinc hydroxide and boric acid, further influence nucleation rate and life of the zinc borate in system Long rate, this is formed by microscopic appearance to zinc borate and plays an important role.
A kind of microscopic appearance regulation method method of 2335 type zinc borate, comprising the following steps: 2335 type zinc borates are by upper Method preparation is stated, the microcosmic of 2335 type zinc borates is regulated and controled by one of regulation (one), (two) parameter or two kinds of parameters Pattern;
(1) the haptoreaction mode of zinc sulfate and sodium hydroxide solution;
(2) molar ratio of boric acid and zinc hydroxide, modification scope are 1~3:1.
Preferably, the haptoreaction mode of solution of zinc sulfate and sodium hydroxide solution includes the following three types in the present invention:
(1) first solution of zinc sulfate is added in reaction flask, opens stirring, sodium hydroxide solution is then added dropwise thereto; It is reacted 40 minutes at 15 DEG C, filtering, drying obtain the zinc hydroxide of model ZnO-1;The characteristics of model zinc hydroxide is Partial size is small, reaction activity is high;
(2) first sodium hydroxide solution is added in reaction flask, opens stirring, solution of zinc sulfate is then added dropwise thereto; It is reacted 40 minutes at 25 DEG C, filtering, drying obtain the zinc hydroxide of model ZnO-2;The characteristics of model zinc hydroxide is Partial size is big, reaction activity is low;
(3) solution of zinc sulfate is added into reaction flask simultaneously with sodium hydroxide solution, opens and stirs, in monitoring system PH value realizes system pH between 8-10 by adjusting zinc sulfate and sodium hydroxide addition rate, obtains model ZnO-3 Zinc hydroxide;The characteristics of model zinc hydroxide be partial size between above two model, reaction activity it is moderate.
Preferably, according to above-mentioned regulation method, the size control range of 2335 type zinc borates is 2~10 μm, Morphological control Range is graininess, sheet and bulk morphologies.
Preferably, it is prepared as described above method, it can also be by changing one of following parameter or two or more parameters Adjusting the microscopic appearance of 2335 type zinc borates: the reaction time of (one) zinc hydroxide and boric acid, modification scope is 2.5~ 8.5h;(2) reaction temperature of zinc hydroxide and boric acid, modification scope are 80~105 DEG C;(3) drying temperature of zinc borate is adjusted Controlling range is 105~150 DEG C;(4) drying time of zinc borate, adjustable range are 2~3 hours.
Beneficial effects of the present invention:
The preparation of zinc hydroxide of the present invention is created different by the synthesis that change material Adding Way is zinc hydroxide It is a kind of mistake of response type crystallization that condition, zinc solution and sodium hydroxide solution homogeneous reaction, which prepare zinc hydroxide precipitation substantially, Journey can realize the different crystal morphology of generation by changing crystallization condition.Solution of zinc sulfate is added dropwise to strong basicity liquid alkaline In solution, as the increase zinc hydroxide of dripping quantity is slowly precipitated, this is because the polyhydroxy hydrogen-oxygen generated under the synthesis condition Change zinc ligand has biggish solubility under strong basicity, and zinc hydroxide degree of supersaturation is low, and crystallization rate is slower, crystal growth rate Greater than nucleation rate, material grains are big.Otherwise liquid alkaline is added dropwise in faintly acid solution of zinc sulfate, the quick crystallization precipitating of meeting is brilliant Body nucleation rate is greater than growth rate, and material grains are small.It, can be by regulating and controlling material to realize further median diameter regulation Contact ratio makes system pH in alkalescent (pH=8-10) range, realizes the matching of crystal nucleation rate and growth rate, Obtain median particle size product.For most solid matters, reaction activity is proportional to its specific surface area, is inversely proportional to partial size, The present invention is three kinds of model zinc hydroxides by partial size different demarcation, and the smaller reaction activity of partial size is higher.It is higher to react activity Zinc hydroxide is very fast with the reaction speed of boric acid in the synthesis process of zinc borate, and matching suitable reaction temperature can be thus achieved To the stability contorting of zinc borate crystalline rate.Different zinc borates can be regulated and controled out from the reaction rate of boric acid by changing zinc hydroxide Crystal nucleation rate and crystal growth rate, the rate-matched of the two and the microscopic appearance of zinc borate are directly related.Pass through this The regulation and control scheme of invention, realize the uniform rule of zinc borate products, and fine particle, sheet, bulk can be prepared etc. The zinc borate products of pattern.
Implementation of the invention is able to solve traditional zinc borate production technology product microscopic appearance is irregular, the side such as inhomogenous The defect in face produces the controllable differentiated products of series of stable, suitable for different application fields, can effectively reverse me The high-end zinc borate products of state need to rely on the situation of market import, have boundless market prospects.
Detailed description of the invention
Fig. 1 is the SEM picture of 1 product of embodiment;
Fig. 2 is the SEM picture of 2 product of embodiment;
Fig. 3 is the SEM picture of 3 product of embodiment;
Fig. 4 is the SEM picture of 4 product of embodiment;
Specific embodiment
The present invention will be further elaborated combined with specific embodiments below, it should which explanation, following the description are only In order to explain the present invention, its content is not defined.
Embodiment 1
The aqueous solution 644g (1mol) of 25% zinc sulfate is added into reaction flask, opens stirring, controlled at 15 DEG C, to 32% sodium hydroxide solution 237.5g (1.9mol) is added dropwise in reaction flask, 40min is reacted at 15 DEG C, filters, 90 DEG C of vacuum Dry 45min obtains model ZnO-1 zinc hydroxide.99g zinc hydroxide (1mol) and 185.5g boric acid (3mol), 218.8g water are existed 4.5h is reacted at 80 DEG C, is centrifugated, and dry 2h obtains ZB-1 model zinc borate at 125 DEG C, and microscopic appearance is uniform particle diameter Graininess, about 2 μm of partial size D50.
Embodiment 2
The sodium hydroxide solution of the aqueous solution 644g (1mol) and 32% of 25% zinc sulfate is added dropwise simultaneously into reaction flask 262.5g (2.1mol) opens stirring, and maintaining reaction temperature is 25 DEG C, and adjusting the two rate of addition maintains reacting liquid pH value Between 8-10,40min, filtering are reacted, 90 DEG C of vacuum drying 45min obtain model ZnO-2 zinc hydroxide.By 99g zinc hydroxide (1mol) reacts 4.5h at 90 DEG C with 123.6g boric acid (2mol), 171.2g water, centrifuge separation, and dry 2h obtains ZB- at 125 DEG C 3 model zinc borates, microscopic appearance be uniform particle diameter sheet, about 4 μm of partial size D50.
Embodiment 3
32% sodium hydroxide solution 237.5g (1.9mol) is added into reaction flask, stirring is opened, controlled at 35 DEG C, the aqueous solution 460g (1mol) of 35% zinc sulfate is added dropwise, 40min is reacted at 25 DEG C, filters, 90 DEG C of vacuum drying 45min Obtain model ZnO-3 zinc hydroxide.99g zinc hydroxide (1mol) and 61.83g boric acid (1mol), 123.7g water is anti-at 95 DEG C 4.5h is answered, is centrifugated, dry 2h obtains ZB-3 model zinc borate at 125 DEG C, and microscopic appearance is the bulk of uniform particle diameter, partial size About 8 μm of D50.
Embodiment 4
32% sodium hydroxide solution 237.5g (1.9mol) is added into reaction flask, stirring is opened, controlled at 35 DEG C, the aqueous solution 460g (1mol) of 35% zinc sulfate is added dropwise, 40min is reacted at 35 DEG C, filters, 90 DEG C of vacuum drying 45min Obtain model ZnO-4 zinc hydroxide.99g zinc hydroxide (1mol) and 61.83g boric acid (1mol), 123.7g water is anti-at 105 DEG C 4.5h is answered, is centrifugated, dry 2h obtains ZB-3 model zinc borate at 125 DEG C, and microscopic appearance is the bulk of uniform particle diameter, partial size About 10 μm of D50.
Above-mentioned, although specific embodiments of the present invention have been described, not to the limit of the scope of the present invention System, on the basis of method of the invention, art processes personnel do not need to make the creative labor can make various and repair Change or deforms still within protection scope of the present invention.

Claims (10)

1. a kind of preparation method of 2335 type zinc borates, which comprises the following steps: (1) solution of zinc sulfate and hydrogen-oxygen Change sodium solution, homogeneous reaction is occurred by specific material adding manner, 40min is reacted at 15-35 DEG C, is filtered, to filter cake It is dried to obtain zinc hydroxide;(2) zinc hydroxide, boric acid are uniformly mixed with three kinds of materials of water, are reacted at 80~105 DEG C 2.5~8.5h, centrifugation, dry 2335 type zinc borate flame retardant products.
2. a kind of preparation method of 2335 type zinc borate according to claim 1, which is characterized in that sodium hydroxide solution Mass fraction is 16-32%.
3. a kind of preparation method of 2335 type zinc borate according to claim 1, which is characterized in that the matter of solution of zinc sulfate Measuring score is 25%~35%.
4. a kind of preparation method of 2335 type zinc borate according to claim 1, which is characterized in that zinc sulfate and hydroxide The molar ratio of sodium is 1:1.9~2.1.
5. a kind of preparation method of 2335 type zinc borate according to claim 1, which is characterized in that hydrogen-oxygen in step (1) The drying condition for changing zinc is to be dried in vacuo, 80-100 DEG C of temperature, the time 30~60 minutes.
6. a kind of preparation method of 2335 type zinc borate according to claim 1, which is characterized in that boric acid and zinc hydroxide Molar ratio be 1~3:1.
7. a kind of preparation method of 2335 type zinc borate according to claim 1, which is characterized in that boric acid in step (2) The drying condition of zinc is 105~150 DEG C of temperature, the time 2~3 hours.
8. a kind of microscopic appearance of 2335 type zinc borates regulates and controls method method, which comprises the following steps: 2335 type boron Sour zinc is prepared according to the above method, regulates and controls 2335 type boric acid by one of regulation (one), (two) parameter or two kinds of parameters The microscopic appearance of zinc;
(1) the haptoreaction mode of zinc sulfate and sodium hydroxide solution;
(2) molar ratio of boric acid and zinc hydroxide, modification scope are 1~3:1.
9. a kind of microscopic appearance of 2335 type zinc borate according to claim 8 regulates and controls method method, which is characterized in that sulphur The haptoreaction mode of sour zinc solution and sodium hydroxide solution includes the following three types:
(1) first solution of zinc sulfate is added in reaction flask, opens stirring, sodium hydroxide solution is then added dropwise thereto;15 It is reacted 40 minutes at DEG C, filtering, drying obtain the zinc hydroxide of model ZnO-1;The characteristics of model zinc hydroxide is partial size Small, reaction activity height;
(2) first sodium hydroxide solution is added in reaction flask, opens stirring, solution of zinc sulfate is then added dropwise thereto;25 It is reacted 40 minutes at DEG C, filtering, drying obtain the zinc hydroxide of model ZnO-2;The characteristics of model zinc hydroxide is partial size Greatly, reaction activity is low;
(3) solution of zinc sulfate is added into reaction flask simultaneously with sodium hydroxide solution, opens and stirs, pH value in monitoring system, System pH is realized between 8-10 by adjusting zinc sulfate and sodium hydroxide addition rate, obtains the hydrogen of model ZnO-3 Zinc oxide;The characteristics of model zinc hydroxide be partial size between above two model, reaction activity it is moderate.
10. a kind of microscopic appearance of 2335 type zinc borate according to claim 8 regulates and controls method method, which is characterized in that The size control range of 2335 type zinc borates is 2~10 μm, and Morphological control range is graininess, sheet and bulk.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06256013A (en) * 1993-02-26 1994-09-13 Hakusui Chem Ind Ltd Production of zinc borate
CN1296916A (en) * 2000-12-29 2001-05-30 山东大学 Process for preparing nm powder of zinc oxide
CN101298333A (en) * 2008-07-02 2008-11-05 武汉大学 Preparation of 2ZnO.2B2O3.3.5H2O zinc borate
CN101486469A (en) * 2009-02-27 2009-07-22 甄曰菊 Preparation of superfine low hydration zinc borate
CN104609437A (en) * 2015-02-03 2015-05-13 中国科学院过程工程研究所 Preparation method of superfine 2335 zinc borate fire retardant

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06256013A (en) * 1993-02-26 1994-09-13 Hakusui Chem Ind Ltd Production of zinc borate
CN1296916A (en) * 2000-12-29 2001-05-30 山东大学 Process for preparing nm powder of zinc oxide
CN101298333A (en) * 2008-07-02 2008-11-05 武汉大学 Preparation of 2ZnO.2B2O3.3.5H2O zinc borate
CN101486469A (en) * 2009-02-27 2009-07-22 甄曰菊 Preparation of superfine low hydration zinc borate
CN104609437A (en) * 2015-02-03 2015-05-13 中国科学院过程工程研究所 Preparation method of superfine 2335 zinc borate fire retardant

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈志玲 等: ""纳米级低水硼酸锌的微波合成、表征及应用"", 《北京石油化工学院学报》 *

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