CN108706606A - A kind of process preparing zinc borate - Google Patents

A kind of process preparing zinc borate Download PDF

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Publication number
CN108706606A
CN108706606A CN201810933037.8A CN201810933037A CN108706606A CN 108706606 A CN108706606 A CN 108706606A CN 201810933037 A CN201810933037 A CN 201810933037A CN 108706606 A CN108706606 A CN 108706606A
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China
Prior art keywords
zinc
zinc borate
water
added
process preparing
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CN201810933037.8A
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Chinese (zh)
Inventor
岳涛
邢文国
冯维春
高维丹
翟云鸽
王瑞菲
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Priority to CN201810933037.8A priority Critical patent/CN108706606A/en
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B35/00Boron; Compounds thereof
    • C01B35/08Compounds containing boron and nitrogen, phosphorus, oxygen, sulfur, selenium or tellurium
    • C01B35/10Compounds containing boron and oxygen
    • C01B35/12Borates
    • C01B35/127Borates of heavy metals
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/80Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
    • C01P2002/88Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by thermal analysis data, e.g. TGA, DTA, DSC
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM

Abstract

The invention discloses a kind of processes preparing zinc borate, first water is added to be configured to solution of zinc sulfate on solid sulphuric acid zinc, and solution of zinc sulfate is adjusted to pH=2~4, borax, zinc oxide, zinc borate crystal seed and water is then added so that solid-liquid mass ratio is 1~1.5:1, heating reaction adds the water with quality such as solids, cools down, keeps the temperature crystallization, post-process to obtain the final product.The present invention prepares zinc borate using borax, solution of zinc sulfate and zinc oxide as primary raw material, by adjusting pH value in reaction, the methods of control reaction solid-to-liquid ratio increases substantially product quality, crystal seed by the way that the particular particle size range by screening is added guides zinc borate crystal growing process, prepares the product of size uniformity.The good heat stability of gained zinc borate of the invention, 1% dehydration temperaturre are up to 345 DEG C.

Description

A kind of process preparing zinc borate
Technical field
The present invention relates to a kind of processes preparing zinc borate.Belong to chemosynthesis technical field.
Background technology
Zinc borate is earliest one of inorganic combustion inhibitor, be one kind have it is fire-retardant, glow at charcoal, suppression cigarette, suppression and prevent from giving birth to At the multifunction additive of a variety of efficiency such as molten drop, and with the characteristics such as less toxic, inexpensive, transparency is high and is not easy to precipitate.Cause For zinc borate 2ZnO3B2O3·3.5H2O has higher dehydration temperaturre, the crystallization water is still retained at 250 DEG C or more, therefore have There is higher commercial value.But zinc borate industrial manufacturing process traditional at present limits its product there are a large amount of defect Application and popularization.Such as:Boric acid-zinc hydroxide method, required zinc hydroxide needs are prepared in situ, and complex process and can not keep away Generate a large amount of by-products and waste water with exempting from.Borax-zincate process, preparation process is by a relatively simple, but preparation domestic at present Technique is excessively coarse, causes product quality deficient, and thermal stability is poor, and 1% dehydration temperaturre is generally less than 320 DEG C, with the U.S. 330 DEG C of 1% dehydration temperaturre of imported product U.S. boron greatly differs from each other.
Inorganic anti-flaming material is used as additive application in engineering material such as plastics, rubber, coating, fabrics more, is promoted The flame retardant effect of material, therefore the microscopic dimensions of fire proofing itself and pattern are to its carrier material self performance and difficult processing Degree has significant impact.The inorganic material that Size Distribution is uniform, pattern is regular can reduce the difficulty of processing of engineering material, show More stable flame retardant property, it is not easy to destroy the primary characteristic of engineering material itself.But zinc borate domestic at present is fire-retardant The universal particle diameter distribution of product is wider, and pattern is irregular, this brings many obstacles to the following process of product and application.
In conclusion for the preparation process of domestic zinc borate products, presently, there are problems with:(1) technique falls behind, instead Answer condition unreasonable, product quality is low, and especially thermal stability is poor;(2) product size distributing inhomogeneity, pattern are not advised Then, following process difficulty is big, performance is less than imported product.
Invention content
The purpose of the present invention is to overcome above-mentioned the deficiencies in the prior art, provide a kind of process preparing zinc borate.
To achieve the above object, the present invention uses following technical proposals:
Solid sulphuric acid zinc is first added water to be configured to solution of zinc sulfate by a kind of process preparing zinc borate, and by sulfuric acid Zinc solution is adjusted to pH=2~4, and borax, zinc oxide, zinc borate crystal seed and water is then added so that and solid-liquid mass ratio is 1~ 1.5:1, heating reaction adds the water with quality such as solids, cools down, keeps the temperature crystallization, post-process to obtain the final product.
Preferably, the process is as follows:
(1) solid sulphuric acid zinc adds water to prepare solution of zinc sulfate, adjusts pH=2~4, is added in reaction kettle;
(2) borax, zinc oxide, zinc borate crystal seed and water is added so that solid-liquid mass ratio is 1~1.5:1;
(3) 95~102 DEG C are heated to react 4~6 hours, is subsequently added into the water with quality such as solids;
(4) 50 DEG C are naturally cooling to, heat preservation crystallization 2~4 hours post-processes to obtain the final product.
Preferably, the pH value that solution of zinc sulfate is adjusted by the way that the concentrated sulfuric acid is added dropwise, can determine sulphur according to the quality requirements of product The pH value of sour zinc solution adjusts terminal.
Preferably, the zinc borate crystal seed is the boric acid zinc powder by screening.
It is further preferred that the zinc borate crystal seed be by metallic screen isolate size be 1~5 μm, 6~10 μm or 11~20 μm of zinc borate, effect is that different product sizes and pattern may be guided out.
Preferably, the mass fraction of the solution of zinc sulfate is 35%.
Preferably, the mass ratio of solid sulphuric acid zinc, borax, zinc oxide and zinc borate crystal is 40~50:60~70:0.1 ~0.5:0.02~0.05.
Preferably, the temperature of the heating reaction is 95~102 DEG C, and the reaction time is 4~6 hours.
Preferably, the cooling is Temperature fall.
Preferably, the temperature of the heat preservation crystallization is 50 DEG C, and heat preservation crystallization time is 2~4 hours.
Preferably, the post-processing includes filtering, wash and drying.
Beneficial effects of the present invention:
The present invention prepares zinc borate using borax, solution of zinc sulfate and zinc oxide as primary raw material, by adjusting pH value in reaction, The methods of control reaction solid-to-liquid ratio increases substantially product quality, and the crystal seed by the way that the particular particle size range by screening is added draws Zinc borate crystal growing process is led, the product of size uniformity is prepared.The good heat stability of gained zinc borate of the invention, 1% Dehydration temperaturre is up to 345 DEG C.
The present invention is carried out to guide to react to control by adjusting pH value, reaction temperature and solid-liquid ratio in reaction system Product form processed, pH value and temperature in system adjust the reactivity of zinc ion and borax jointly, and solid-to-liquid ratio decides The ratio of water in the viscosity and product form of reaction system, the above influence factor synergistic effect, joint effect product most Composition and quality eventually.The present invention is 2ZnO by regulating and controlling the method for pH value of solution and system solid-to-liquid ratio to realize product form 3B2O3·3.5H2The effect of O, solves the unstable defect of traditional product quality, and thermogravimetric analysis shows to meet state in water content Under the premise of family's standard, 1% dehydration temperaturre is high, is better than imported product performance.
Since the grain size and pattern of product can influence subsequent processing using effect, found by multigroup contrast experiment This influence factor and the size of crystal seed used in reaction process have consistent relationship, the present invention further to be led to according to result of study Crystal seed of the zinc borate products within the scope of screening specified particle diameter as reaction is crossed, to guide reaction product to fixed dimension and pattern Growth, to realize product grain size, pattern homogenization, further promoted product machinability and using effect, solve The applied defect of traditional handicraft product.
Description of the drawings
Fig. 1 is that 1 product of embodiment and the thermogravimetric curve of comparative example product compare;
Fig. 2 a are the electron-microscope scanning figure of 1 product of embodiment;
Fig. 2 b are the electron-microscope scanning figure of comparative example product.
Specific implementation mode
The present invention will be further elaborated with reference to the accompanying drawings and examples, it should which explanation, following the description is only It is not to be defined to its content to explain the present invention.
Embodiment 1:
Add water 83.5g to be configured to the solution that content mass fraction is 35% in the zinc sulfate of 45g, adjusts the pH value of its solution It is 3, is added into reaction kettle, by the borax (borax pentahydrate) of 67g, 1-5 μm of zinc borate of the zinc oxide of 0.3g, 0.03g Crystal seed is added reaction kettle and adds 2.9g water according to the ratio of the solid reactant and water that are added above, and it is 1.3 to make system solid-to-liquid ratio: 1, it starts to warm up to 97 DEG C and reacts, insulation reaction is after 5 hours, to reaction kettle plus waits the water of 112.33g, is naturally cooling to 50 DEG C, Heat preservation crystallization is reacted after 3 hours to be terminated.Reaction solution is filtered, is washed, can be obtained product of the present invention after 80 DEG C of drying 2h.
Embodiment 2:
Water 74.3g is added to be configured to the solution that content is 35% in the zinc sulfate of 40g, the pH value for adjusting its solution is 2, by it It is added in reaction kettle, reaction kettle is added in the 6-10 μm of zinc borate crystal seed of the borax of 70g, the zinc oxide of 0.5g, 0.02g, according to The ratio of the solid reactant and water that are added above adds the water of 34.72g that system solid-to-liquid ratio is made to be 1.5:1, it starts to warm up to 95 DEG C Reaction, insulation reaction, to reaction kettle plus the water of 110.52g, are naturally cooling to 50 DEG C, heat preservation crystallization is reacted after 2 hours after 6 hours Terminate.Reaction solution is filtered, is washed, can be obtained product of the present invention after 80 DEG C of drying 2h.
Embodiment 3:
By the zinc sulfate of 50g add water 93g be configured to content be 35% solution, adjust its solution pH value be 4, by itself plus Enter in reaction kettle, reaction kettle is added in the zinc borate crystal seed of the borax of 60g, the zinc oxide of 0.1g, 0.05g, is added according to above Solid reactant and water ratio, add 17.05g water make system solid-to-liquid ratio be 1:1, it starts to warm up to 102 DEG C and reacts, heat preservation is anti- After answering 4 hours, to reaction kettle plus 110.15g water is waited, is naturally cooling to 50 DEG C, heat preservation crystallization is reacted after 4 hours to be terminated.It will reaction Liquid is filtered, washing, can be obtained product of the present invention after 80 DEG C of drying 2h.
Embodiment 4:
Water 78g is added to be configured to the solution that content is 35% in the zinc sulfate of 42g, the pH value for adjusting its solution is 2.5, by it It is added in reaction kettle, reaction kettle, root is added in 11-20 μm of the zinc borate crystal seed of the borax of 68g, the zinc oxide of 0.4g, 0.04g The ratio of the upper solid reactant and water being added according to this adds 7g water that system solid-to-liquid ratio is made to be 1.3:1, it starts to warm up to 99 DEG C instead It answers, insulation reaction, to reaction kettle plus 110.44g water, is naturally cooling to 50 DEG C, heat preservation crystallization reacts knot after 3 hours after 5 hours Beam.Reaction solution is filtered, is washed, 80 DEG C of drying 2h, you can obtain product of the present invention.
Embodiment 5:
Water 87g is added to be configured to the solution that content is 35% in the zinc sulfate of 47g, the pH value for adjusting its solution is 3.5, by it It is added in reaction kettle, reaction kettle is added in 6~10 μm of zinc borate crystal seeds of the borax of 62g, the zinc oxide of 0.2g, 0.02g, according to The ratio of the solid reactant and water that are added above adds 3g water that system solid-to-liquid ratio is made to be 1.2:1, it starts to warm up to 96 DEG C and reacts, After insulation reaction 5 hours, to reaction kettle plus 109.22g water is waited, is naturally cooling to 50 DEG C, heat preservation crystallization is reacted after 3 hours to be terminated. Reaction solution is filtered, is washed, 80 DEG C of drying 2h, you can obtain product of the present invention.
Comparative example
Add water 83.6g to be configured to the solution that content is 35% in the zinc sulfate of 45g, is added into reaction kettle, by 67g's Borax, the zinc oxide of 0.3g, 0.03g common boric acid zinc powder (;20 μm) reaction kettle is added, it is anti-according to the solid being added above The ratio for answering object and water adds 2.8g water that system solid-to-liquid ratio is made to be 1.3:1, it starts to warm up to 97 DEG C and reacts, insulation reaction 5 hours Afterwards, to reaction kettle plus 112.33g water is waited, is naturally cooling to 50 DEG C, heat preservation crystallization is reacted after 3 hours to be terminated.Reaction solution is carried out It filters, washing, 80 DEG C of drying 2h, you can obtain comparative example product.
Test example
1, product heat stability testing:Hot mistake is carried out to the product zinc borate of representative embodiment 1 and comparative example Weight analysis, test result are shown in Table 1 and Fig. 1.
1. embodiment 1 of table and comparative example product thermal weight loss data
0.5% dehydration temperaturre/DEG C 1% dehydration temperaturre/DEG C 1.5% dehydration temperaturre/DEG C
Embodiment 1 315.36 345.95 359.58
Comparative example 272.53 317.49 341.72
Conclusion:Comparative example does not carry out pH value adjustment to solution of zinc sulfate, and used zinc borate crystal seed is common zinc borate Powder, 0.5% dehydration temperaturre, 1% dehydration temperaturre and 1.5% dehydration temperaturre well below embodiment 1, embodiment 1 Thermal stability is more preferably.
2, product size, pattern:Electron-microscope scanning is carried out to the product zinc borate of representative embodiment 1 and comparative example Characterization, test result are shown in Fig. 2 a and Fig. 2 b.
Conclusion:Electron-microscope scanning figure 2b shown in comparative example shows that the zinc borate not plus obtained by the zinc borate crystal seed through screening is general Wider all over particle diameter distribution, pattern is irregular;The representative 1 gained zinc borate products electron microscope 2a of embodiment of the application is aobvious To show, product crystal form crystalline substance looks are preferable, uniform particle diameter, are applied to engineering material and show that the machinability of product and using effect are preferable, Solves the applied defect of traditional handicraft product.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention The limitation enclosed, based on the technical solutions of the present invention, those skilled in the art, which need not make the creative labor, to be done The various modifications or changes gone out are still within protection scope of the present invention.

Claims (10)

1. a kind of process preparing zinc borate, which is characterized in that first add water to be configured to solution of zinc sulfate on solid sulphuric acid zinc, And solution of zinc sulfate is adjusted to pH=2~4, borax, zinc oxide, zinc borate crystal seed and water is then added so that solid-liquid matter Amount is than being 1~1.5:1, heating reaction adds the water with quality such as solids, cools down, keeps the temperature crystallization, post-process to obtain the final product.
2. a kind of process preparing zinc borate according to claim 1, which is characterized in that the tool of the process Steps are as follows for body:
(1) solid sulphuric acid zinc adds water to prepare solution of zinc sulfate, adjusts pH=2~4, is added in reaction kettle;
(2) borax, zinc oxide, zinc borate crystal seed and water is added so that solid-liquid mass ratio is 1~1.5:1;
(3) 95~102 DEG C are heated to react 4~6 hours, is subsequently added into the water with quality such as solids;
(4) 50 DEG C are naturally cooling to, heat preservation crystallization 2~4 hours post-processes to obtain the final product.
3. a kind of process preparing zinc borate according to claim 1 or 2, which is characterized in that the zinc sulfate is molten The adjusting method of liquid pH value is:The concentrated sulfuric acid is added dropwise and adjusts pH.
4. a kind of process preparing zinc borate according to claim 1 or 2, which is characterized in that the zinc borate is brilliant Kind is the boric acid zinc powder by screening.
5. a kind of process preparing zinc borate according to claim 4, which is characterized in that the zinc borate crystal seed is By metallic screen isolate size be 1~5 μm, 6~10 μm, 11~20 μm of boric acid zinc powder.
6. a kind of process preparing zinc borate according to claim 1 or 2, which is characterized in that the zinc sulfate is molten The mass fraction of liquid is 35%.
7. a kind of process preparing zinc borate according to claim 1 or 2, which is characterized in that zinc sulfate, borax, The mass ratio of zinc oxide and zinc borate crystal seed is 40~50:60~70:0.1~0.5:0.02~0.05.
8. a kind of process preparing zinc borate according to claim 1, which is characterized in that the temperature for heating reaction is 95~102 DEG C, the reaction time is 4~6 hours.
9. a kind of process preparing zinc borate according to claim 1, which is characterized in that the temperature of the heat preservation crystallization Degree is 50 DEG C, and heat preservation crystallization time is 2~4 hours.
10. a kind of process preparing zinc borate according to claim 1 or 2, which is characterized in that the post-processing packet Include suction filtration, washing and drying.
CN201810933037.8A 2018-08-16 2018-08-16 A kind of process preparing zinc borate Pending CN108706606A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109970074A (en) * 2018-10-25 2019-07-05 青岛科技大学 A kind of preparation method of the zinc borate of high thermal stability
CN112147188A (en) * 2020-09-24 2020-12-29 青岛科技大学 Method for rapidly determining ash content in vulcanization accelerator MBTS

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Publication number Priority date Publication date Assignee Title
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CN101704532A (en) * 2009-11-10 2010-05-12 武汉大学 Preparation method of zinc borate
CN102267702A (en) * 2011-07-04 2011-12-07 北京石油化工学院 Method for preparing sub-micron zinc borate by virtue of alcohol-water method
CN102659132A (en) * 2012-04-26 2012-09-12 北京石油化工学院 Method for preparing nano flaky zinc borate powder
CN105504346A (en) * 2015-12-16 2016-04-20 安徽壹石通材料科技股份有限公司 Preparation method of novel zinc borate flame-retardant material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5472644A (en) * 1991-11-22 1995-12-05 U.S. Borax Inc. Zinc borate
CN101704532A (en) * 2009-11-10 2010-05-12 武汉大学 Preparation method of zinc borate
CN102267702A (en) * 2011-07-04 2011-12-07 北京石油化工学院 Method for preparing sub-micron zinc borate by virtue of alcohol-water method
CN102659132A (en) * 2012-04-26 2012-09-12 北京石油化工学院 Method for preparing nano flaky zinc borate powder
CN105504346A (en) * 2015-12-16 2016-04-20 安徽壹石通材料科技股份有限公司 Preparation method of novel zinc borate flame-retardant material

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109970074A (en) * 2018-10-25 2019-07-05 青岛科技大学 A kind of preparation method of the zinc borate of high thermal stability
CN112147188A (en) * 2020-09-24 2020-12-29 青岛科技大学 Method for rapidly determining ash content in vulcanization accelerator MBTS

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Inventor after: Feng Weichun

Inventor after: Yue Tao

Inventor after: Liu Qikui

Inventor after: Gao Weidan

Inventor after: Zhai Yunge

Inventor after: Wang Ruifei

Inventor after: Xing Wenguo

Inventor before: Yue Tao

Inventor before: Xing Wenguo

Inventor before: Feng Weichun

Inventor before: Gao Weidan

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Application publication date: 20181026