CN109176727B - A processingequipment for hot cutting - Google Patents

A processingequipment for hot cutting Download PDF

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Publication number
CN109176727B
CN109176727B CN201811061145.7A CN201811061145A CN109176727B CN 109176727 B CN109176727 B CN 109176727B CN 201811061145 A CN201811061145 A CN 201811061145A CN 109176727 B CN109176727 B CN 109176727B
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China
Prior art keywords
tool
cutter
axis
holding
sponge
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CN201811061145.7A
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Chinese (zh)
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CN109176727A (en
Inventor
赵盛宇
刘明清
汪结顺
钟辉
黄世生
詹义勇
肖珍争
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Hymson Laser Technology Group Co Ltd
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Hymson Laser Technology Group Co Ltd
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Priority to CN201811061145.7A priority Critical patent/CN109176727B/en
Publication of CN109176727A publication Critical patent/CN109176727A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/06Severing by using heat
    • B26F3/08Severing by using heat with heated members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/018Holding the work by suction

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A machining device for thermal cutting, comprising: the cutter is made of a heat-conducting material, at least one part of the blade part of the cutter is arc-shaped, and the cutter comprises at least one cutter mounting part; a heating section for heating the cutter; a tool holding portion that holds the tool by fixing the tool mounting portion; a soft material holding portion for holding a soft material; and the driving part is used for driving the cutter and/or the soft material to walk. The processing device for hot cutting can reduce the processing cost of soft materials and shorten the processing period of the soft materials.

Description

A processingequipment for hot cutting
Technical Field
The invention relates to the technical field of thermal cutting, in particular to a processing device for thermal cutting.
Background
Conventionally, processing of soft materials such as foam boards, sponges, soft polyurethane, and silica gel is usually performed by a machine tool. Further, when it is necessary to process these soft materials into a 3D shape or a curved surface shape, the processing is mainly performed by CNC processing, the processing process is very complicated and the processing time is long, and CNC is good at processing various profiles, but the use of CNC to process soft materials is small and large, and the cost is high and the processing period is long.
The reason is mainly that the utilization cost of CNC is very high, and when processing curved surfaces, the tool must be programmed in advance, so that the tools must be matched with the rotation of the main shaft of CNC at various angles, thereby completing the processing of curved surfaces, and further resulting in long processing period.
Disclosure of Invention
The present invention is directed to solving the above-mentioned problems, and provides a processing device for hot cutting, which is used for processing soft materials, and can reduce the processing cost and the processing period thereof.
A machining device for thermal cutting, comprising: the cutter is made of a heat-conducting material, at least one part of the blade part of the cutter is arc-shaped, and the cutter comprises at least one cutter mounting part; a heating section for heating the cutter; a tool holding portion that holds the tool by fixing the tool mounting portion; a soft material holding portion for holding a soft material; and the driving part is used for driving the cutter and/or the soft material to walk.
Preferably, the driving part includes a first driving part, the tool holding part is provided on the first driving part, the first driving part includes an X-axis driving part that linearly moves along an X-axis and a Z-axis driving part that linearly moves along a Z-axis, and the tool holding part is provided on the Z-axis driving part.
Further preferably, the Z-axis driving part is further provided with an angle changing part, and an output end of the angle changing part is connected with the tool holding part to drive the tool to change an angle.
Further, the angle conversion section includes a first motor, and an output shaft of the first motor is connected to the tool holding section and allows the tool to rotate around an axial center of the output shaft.
Further, the cutter is provided with a heat insulating portion provided between the cutter and the driving portion.
Still further, the Z-axis driving portion is further provided with an adjusting portion, the tool holding portion is provided on the adjusting portion, and the adjusting portion includes an X-axis adjusting portion for adjusting a position of the tool in an X-axis direction and/or a Z-axis adjusting portion for adjusting a position of the tool in a Z-axis direction.
Further, the angle conversion part is mounted on the adjustment part.
Further, the driving part further includes a second driving part including a Y-axis driving part that linearly moves along the Y-axis, and the soft material holding part is provided on the Y-axis driving part.
Further, the soft material holding portion includes an adsorbing portion for adsorbing the soft material or includes a holding surface for allowing the soft material to be held by adhesion.
Further, the device also comprises an auxiliary positioning part and a third driving part for driving the auxiliary positioning part, wherein the third driving part can drive the auxiliary positioning part to be close to or far away from the soft material holding part.
In the processing device, at least one part of the blade part of the cutter is arc-shaped, and the driving part for driving the cutter and/or the soft material to travel is arranged, so that complex programming or complex processing process by CNC is not required when the curved surface of the soft material is processed, the processing cost of the soft material can be reduced, and the processing period can be shortened.
Drawings
FIG. 1 (a) is a front view of a sponge before processing;
FIG. 1 (b) is a cross-sectional view at A-A of FIG. 1 (a);
fig. 2 (a) is a front view of the processed sponge;
FIG. 2 (B) is a cross-sectional view at B-B of FIG. 2 (a);
FIG. 3 (a) is a front view of a first embodiment of a tool;
fig. 3 (b) is a right side view of fig. 3 (a);
FIG. 3 (c) is a perspective view of a second embodiment of a tool;
FIG. 3 (d) is a schematic view showing the working state of the cutter of the first and second embodiments when machining a sponge;
FIG. 4 (a) is a perspective view of a third embodiment of a tool;
FIG. 4 (b) is a schematic view showing an operation state of the cutter of the third embodiment when machining a sponge body;
FIG. 5 (a) is a front view of a fourth embodiment of a tool;
fig. 5 (b) is a top view of fig. 5 (a);
fig. 5 (c) is a schematic view showing an operation state of the cutter for processing a sponge body according to the fourth embodiment;
fig. 6 is a perspective view of the processing device in a right-hand direction;
FIG. 7 is an enlarged view of a portion of FIG. 6 at C;
fig. 8 is a perspective view of the processing device in the left-hand direction.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the present invention may be implemented in many different ways and is not limited to the embodiments described herein, but rather, these embodiments are provided so that this disclosure will be thorough and complete by those skilled in the art.
Additionally, the description of the illustrative embodiments in accordance with the principles of the present invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In describing embodiments of the invention disclosed, reference to any direction or orientation is merely for ease of illustration and is not intended to limit the scope of the invention in any way. Related terms such as "front," "back," "upper," "lower," "side," "front end," "rear end," "front side," "rear side," "middle," "interior," "exterior," "lower," "upper," "horizontal," "vertical," "above," "below," "upward," "downward," "top" and "bottom") and derivatives thereof (e.g., "horizontally," "downwardly," "upwardly," etc.) should be construed to refer to the orientation as then described or as shown in the drawings under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly stated otherwise. X-axis, Y-axis, Z-axis, designating the X-axis, Y-axis, Z-axis on the space rectangular coordinate system. Thus, the invention should not be limited exactly to the exemplary embodiments illustrating some possible non-limiting combinations of features that may be present alone or in other combinations of features; the scope of the invention is defined by the appended claims.
As currently contemplated, this disclosure describes the best mode or practice mode of the present invention. The present invention is not intended to be construed in a limiting sense, but rather to provide an inventive example used for illustration only by way of illustration in conjunction with the accompanying drawings to inform those ordinarily skilled in the art of the advantages and constructions of the present invention. The same reference numbers will be used throughout the drawings to refer to the same or like parts.
The soft materials of the present invention include, but are not limited to, soft rubber, foam board, sponge, soft polyurethane, silica gel, soft glass, etc., which can be processed by common machine tools using common various machine tools 1, and also can be processed by thermal cutting.
In the present invention, for convenience of explanation, a sponge material is described as a specific soft material.
The sponge has wide application range, such as an earphone sponge sheath used on a walkman, a sponge pillow and a sponge cushion used in home, offices and vehicles, a sound insulation sponge used on an automobile and the like, and has different requirements on the appearance of the sponge in different application occasions.
Example 1
Referring to fig. 1 (a) and 1 (b), the sponge HM1 as a raw material or before processing is annular, and the turning portion of the sponge of the annular raw material as a whole is smoothly transitioned. The sponge body as the raw material has a rectangular cross section.
Referring to fig. 2 (a) and 2 (b), the sponge HM2 after the processing is expected to be also annular, and the turning of the sponge is smoothly transited. The peripheral surface of the cross section of the processed sponge HM2 includes an upper portion HM2-1, a side portion HM2-2 and a lower portion HM2-3. Wherein, the upper part HM2-1 takes an arc shape; the side HM-2 comprises an outer side 2-21 positioned outside the cross section and an inner side 2-22 positioned inside the cross section, and the outer side 2-21 and the inner side 2-22 are arc-shaped; the lower portion HM2-3 is planar, stepped, and includes two lower planes, the first lower plane 2-31 being located in connection with the outer side portion 2-21 higher than the second lower plane 2-32 being connected with the inner side portion 2-22. The first lower plane 2-31 and the outer side 2-21 are smoothly transited through the cambered surface.
Referring to fig. 3 (a) and 3 (b), in the present embodiment, the cutter 1 for processing the sponge is made of a heat conductive material, preferably, the cutter 1 is made of an electrothermal resistance alloy, such as Cr20Ni80. Before machining the sponge, the tool 1 needs to be preheated to the machining temperature of the sponge. The cutter 1 is provided with an edge 11, and the edge 11 has a shape (content to be processed of a soft material) preset according to a desired cross section of the processed sponge. In addition, to facilitate the fixing of the tool 1, the tool 1 further comprises at least one tool mounting portion 12.
The blade 11 of the tool 1a of the present embodiment is in an open loop shape, and includes a first blade 11a at an upper portion, the first blade 11a being in an arc shape, a second blade 11b at a middle portion, the second blade 11b being in an arc shape, a third blade 11c at a lower portion, and the third blade 11c being in a planar shape. The first, second and third blade portions 11a, 11b, 11c smoothly transition.
Referring to fig. 3 (d), the blade 11 is open-loop, mainly to reduce the resistance during machining, namely: when the sponge is machined by using the tool 1a, only the outer portion 2-21, the portion of the upper portion HM2-1, and the first lower plane 2-31 of the cross section of the sponge HM2 may be machined. In addition, in order to ensure that the blade 11 can process the desired processing content of the sponge (soft material), the blade 11 preferably includes a processing area larger than the desired processing content, for example, the blade 11 may further include a spare blade 11d extending slightly above and outside the sponge upper portion HM2-1 along the front end of the upper first blade 11a, and the spare blade 11 may prevent that some of the desired processing content is not processed due to the track deviation of the processing of the cutter 1, and may also be used to remove burrs generated during the processing.
The blade 11 is set to be preset according to the desired cross section of the processed sponge, but it does not mean that the shape of the blade 11 is exactly the same as the desired cross section of the processed sponge. With continued reference to fig. 3 (d), in fact, as shown in this embodiment, the blade 11 may only match a partial cross-section of the sponge HM2 (e.g., the outer portion 2-21 of the cross-section of the sponge, a portion of the upper portion HM2-1, and the first lower plane 2-31). Namely: the desired processed sponge HM2 can be completed by processing together a plurality of cutters 1 having a shape preset according to the peripheral surface of the sponge HM 2.
Example 2
Referring to fig. 3 (c) and 3 (d), the inner portion 2-22 of the cross section of the sponge HM2 and the other portion of the upper portion HM2-1 can be processed by another cutter 1b which is formed by slightly changing the shape of the cutter 1 a. The blade 11-1 of the cutter 1b of the present embodiment is also in an open loop shape, and is preset in shape according to the inner side 2-22 of the cross section of the sponge and the other part of the upper portion HM 2-1. The blade includes an upper first blade 11-1a, the first blade 11a is arc-shaped, a middle second blade 11-1b, and the second blade 11-1b is arc-shaped and extends toward the lower portion of the blade 11-1. The first blade 11a and the second blade 11b smoothly transition with each other.
Referring to fig. 3 (a) -3 (c), in order to facilitate processing of the sponge body, and to prevent the sponge body from being difficult to process due to excessive resistance, the cutter 1 (1 a, 1 b) is in a sheet shape, and the thickness t thereof is set to about 0.8mm, such as 0.6mm to 0.9mm. Of course, the thickness of the tool 1 (1 a, 1 b) may also be suitably thickened or thinned depending on the level of precision of the soft material to be processed, but basically, it is required that the thickness of the tool 1 (1 a, 1 b) should be less than 1.5mm. Similarly, in order to reduce friction between the tool 1 (1 a, 1 b) and the sponge body and reduce resistance, the width w of the tool 1 (1 a, 1 b) is preferably about 2mm, for example, 0.5mm to 3mm. Similarly, the width W of the tool 1 (1 a, 1 b) can be widened appropriately according to the strength of the soft material to be processed, and breakage of the tool 1 due to excessive strength of the soft material can be prevented, but basically, the width of the tool 1 is required to be smaller than 5mm.
Further, in order to enhance sharpness of the tool 1 (1 a, 1 b), thereby further facilitating processing of the sponge by the tool 1 (1 a, 1 b), at least one end of the blade portion 11 (11-1) in the width direction is provided with a chamfer 13. Of course, the blade 11 (11-1) may be provided with chamfers 13 (13-1) at both ends in the width direction thereof, and the chamfers 13 provided at both sides may facilitate the reciprocating movement of the tool 1 when processing the sponge HM2, thereby removing burrs and the like on the peripheral surface of the sponge.
Further, in order to enhance sharpness of the cutter 1, the blade portion 11 may be further provided with chamfers 13 (13-1) on both sides in the thickness direction so that the end portion of the blade portion 11 has a triangular shape in cross section in the thickness direction.
With continued reference to fig. 3 (a), 3 (c), the tool mounting portion 12 may include two places, and the blade portion 11 may be disposed between the two places of the tool mounting portion 12. The two cutter mounting portions 12 are respectively clamped in the clamping of the cutter 1, so that the blade portion 11 can be prevented from being in a cantilever state.
Example 3
Referring to fig. 4 (a) and 4 (b), in the present embodiment, the blade 11-2 of the tool 1c is the same as the blade 11 of the tool 1 of embodiment 1, except that the tool 1c includes one tool mounting portion 12a. The tool mounting portion 12a may be provided on the outer side near the middle of the blade portion 11-2 so that the blade portion 11-2 is uniformly stressed in processing the sponge. Since the tool 1c may be biased during machining when there is only one tool mounting portion 12a, the tool mounting portion 12a may be further provided with a mounting through hole 12b for mounting a screw in order to solve the problem.
Further, the tool mounting portion 12 may further include three portions (not shown, but may be obtained by combining the tool mounting portions 12 of fig. 3 (a), 3 (c), and 4 (a)) located outside the upper portion, the lower portion, and the middle portion of the blade portion 11, and the tool 1 is clamped by clamping the three tool mounting portions 12, respectively, so that the blade portion 11 is further prevented from being in a cantilever state.
Example 4
Referring to fig. 5 (a) -5 (c), in the present embodiment, the processed sponge HM3 is substantially the same as the sponge HM2, except that the outer side portion 2-21a is further provided with a concave portion 2-21b, and the concave portion 2-21b has a V-shape.
The concave portions 2-21b can be formed by the cutter 1d having the following shape.
The blade 11-3 has a V-shape and includes a first blade 11-3a extending obliquely upward from the tip of the blade 11-3 toward the tool attachment 12c, and a second blade 11-3b extending obliquely downward from the tip of the blade 11 toward the tool attachment 12, the first and second blades 11-3a and 11-3b being connected at the tip of the blade 11-3. The first blade portion 11a and the second blade portion 11b are respectively connected to the tool mounting portion 12c, and a cavity 12d is formed in the tool 1d, which mainly serves to facilitate removal of the cut sponge when the tool 1 processes the concave portions 2 to 21b of the sponge.
Similarly, in order to enhance the sharpness of the cutter 1 and further facilitate the processing of the sponge by the cutter 1, at least one end of the first blade portion 11-3a and the second blade portion 11-3b in the plate thickness direction of the cutter 1 is provided with a chamfer 13. Of course, the blade 11 may be provided with chamfers 13-1d at both ends in the plate thickness direction, and the chamfers 13 may be provided at both sides so that the tool 1 can travel back and forth during processing of the sponge, thereby removing burrs and the like on the peripheral surface of the sponge.
The cutter can be obtained by adopting different processing methods (such as CNC, sheet metal stamping, wire cutting and other processing modes) according to the precision grade of the soft material to be processed, and has low processing cost and easy processing.
The cutter almost does not need maintenance, and the maintenance cost is low.
The cutter can be arranged on a common milling machine, and the sponge body is horizontally adhered to the table top of the milling machine through the gummed paper during processing, so that the processing of the sponge body can be completed. Alternatively, a mating tool machining device 2 may be provided specifically for clamping the tool, as will be described in more detail below with respect to the machining device 2.
The processing device 2 can be used for processing soft materials, and for convenience of explanation, a sponge as a soft material will be described below as an example.
Example 5
Hereinafter, the sponge HM1 and the processed sponge HM2 of the raw material of example 1 will be described as examples.
The machining device 2 includes a driving unit 24, the driving unit 24 is provided with a tool holding unit 22, the tool 1 is held by the tool holding unit 22, and the tool holding unit 22 holds the tool 1 by fixing the tool mounting unit 12. As described above, the tool 1 may include one tool mounting portion 12 or two tool mounting portions 12 or a plurality of tool mounting portions 12, and in correspondence therewith, the tool holding portion 22 may also include one, two or more. In the present embodiment, the tool holding portion 22 and the tool mounting portion 12 each include two places.
The tool mounting portion 12 is formed in a sheet shape, and the tool holding portion 22 includes two portions, and the two portions of the tool holding portion 22 are provided with groove portions 221, respectively, and the tool mounting portion 12 is accommodated in the groove portions 221 and is screwed. Of course, in other embodiments (e.g., embodiment 3), the tool mounting portion 12 may further include a through hole 12b, and in correspondence therewith, the tool holding portion 22 may be provided with a screw hole that is cooperatively locked with the through hole 12b.
In the present embodiment, the cutter 1 is driven by the driving section 24 to travel to process the sponge HM1. A sponge holding portion (soft material holding portion) 23 for holding the soft material is provided in a region which can be covered when the driving portion 24 drives the cutter 1 to travel.
Since the sponge HM1 to be processed is annular, the driving section 24 follows a predetermined trajectory in accordance with the processing content of the sponge HM1, that is: can be driven in at least the X-axis direction and the Y-axis direction. The driving unit 24 may select one or more robots to directly drive the tool 1 to travel in the X/Y axis direction.
Of course, the tool 1 and the tool holding portion 22 may be fixed, and the driving portion 24 may directly drive the soft material holding portion 23 to travel in the X/Y axis direction according to a predetermined trajectory in accordance with the processing content of the sponge HM1.
Alternatively, the driving unit 24 may be realized by driving the cutter 1 to travel by using a single-axis robot in the X-axis direction and driving the soft material holding unit 23 to travel by using a single-axis robot in the Y-axis direction.
In summary, the driving part 24 may travel according to a preset track according to the content to be processed of the sponge HM1, and the driving part 24 may be any one or a combination of a plurality of single-axis manipulators, two-axis manipulators, three-axis manipulators, four-axis manipulators, five-axis manipulators and six-axis manipulators. And, the manipulator includes, but is not limited to, a manipulator using a motor, a cylinder as an actuator; and, the manipulator includes, but is not limited to, a manipulator using a rack and pinion transmission mechanism, a belt transmission mechanism, a cam transmission mechanism as transmission; and, the manipulator includes, but is not limited to, a manipulator using a linear guide shaft, a linear slide rail, a dovetail groove as a guide.
In the present embodiment, the driving portion 24 includes a first driving portion 241, the tool holding portion 22 is provided on the first driving portion 241, and the first driving portion 241 drives the tool 1 by driving the tool holding portion 22.
The first driving section 241 includes an electric slide table module (X-axis driving section) 241a that linearly moves along the X-axis and a first cylinder (Z-axis driving section) 241b that linearly moves along the Z-axis, and the tool holding section 22 is provided on the first cylinder (Z-axis driving section 241 b). One function of the Z-axis driving portion 241b is to prevent the tool 1 from interfering with the sponge HM1 due to a debugging error when the tool 1 is positioned at the upper portion of the sponge HM1 to be processed in the initial state. Another function of the Z-axis driving part 241b is to facilitate accurate adjustment of the Z-axis direction position of the tool 1, which may result in an inaccurate matching of the tool 1 with the position to be processed of the sponge due to a processing error, an assembly error, etc., and thus, the Z-axis direction position of the tool 1 may be accurately adjusted by adjusting the extension stroke of the first cylinder 241 b.
A sponge holding portion (soft material holding portion) 23 is provided at a lower portion of the processing device 2. In this embodiment, the sponge holding portion 23 is matched with the lower portion of the annular sponge HM1 (HM 2), and includes a holding surface 231 for holding the sponge HM1 (HM 2), and in this embodiment, when the sponge HM1 is fed, the lower portion may be attached with adhesive paper, and when the sponge HM1 is placed on the sponge holding portion 23, the sponge is directly adhered to the holding surface 231 via the adhesive paper, thereby holding the sponge. Of course, adhesive paper or other adhesive material may be adhered to the holding surface 231 in the same manner, so that the sponge HM1 is held by adhesion.
In addition, for some soft materials, such as silica gel, soft rubber, soft polyurethane, etc., an adsorption portion (not shown) may be provided on the holding surface 231, specifically, the adsorption portion includes a plurality of vacuum adsorption holes, and after the silica gel, soft rubber, soft polyurethane, etc., are placed on the holding surface 231, they may be held on the soft material holding portion 23 by a vacuum adsorption method.
In the present embodiment, the soft material is processed by thermal cutting, and therefore, the heating portion 21 is included, and the heating portion 21 is connected to the tool 1. Specifically, the heating portion 21 includes a heating wire directly connected to the cutter 1, and the cutter 1 is heated to a desired temperature, such as about 500 ° by energizing. At this time, the tool holder 22 is preferably a synthetic stone material.
In order to control the working temperature of the tool 1, a thermocouple may be provided for detecting the working temperature of the tool 1.
Of course, the heating wire may be connected to the tool holding portion 22, and in this case, the tool holding portion 22 may be made of a material that can conduct heat, and in this case, a heat insulating portion 243 may be provided between the tool holding portion 22 and the first cylinder. The heat insulating portion 243 may be a connecting member made of a synthetic stone or the like.
Since the sponge HM1 is annular in this embodiment, it is necessary to change the angle of the tool 1 at the time of machining the transition surface, thereby realizing smooth machining of the sponge HM1. In the present embodiment, an angle changing portion 242 for changing the angle of the cutter 1 is provided. The angle conversion portion 242 is provided on the driving portion 24, specifically, on the output end of the first cylinder 241b (Z-axis driving portion).
The output end of the angle conversion unit 242 is connected to the tool holding unit 22 to drive the tool 1 to change the angle. In the present embodiment, the angle conversion portion includes the first motor 242a, and an output shaft of the first motor 242a is connected to the tool holding portion 22, and the tool 1 is rotatable about the axial center of the output shaft. The first motor 242a is preferably a servo motor with a brake, and when the angle of the cutter 1 does not need to be changed, the power supply of the first motor 242a can be cut off, and the cutter 1 can be kept stable by the brake of the servo motor. The tool holder 22 is connected to the output shaft of the first motor 242a via a bearing housing, a coupling, and a connecting shaft (not numbered).
The angle conversion unit 242 further includes a control unit 242b, and the control unit 242b controls the output of the first motor 242a to change the angle of the tool 1 according to the processing of the soft material. The control part 242b may be an encoder provided on the first motor 242a, and corrects the output of the first motor 242a through closed loop control, thereby accurately determining the angle of the tool 1. Of course, the control part may also include an angle sensor, a CCD detection, etc., to correct the output of the first motor 242a by monitoring the shape of the sponge in real time.
In order to further precisely adjust the position of the tool 1, an adjusting portion 244 is further provided on the Z-axis driving portion 241b, and the tool holding portion 22 is provided on the adjusting portion 244. Of course, the tool holding portion 22 may be provided directly on the adjustment portion 244, may be provided on the tool holding portion 22 via the heat insulating portion 243, and may be provided on the adjustment portion 244 via the heat insulating portion 243 and the angle changing portion 242. In summary, the adjusting portion 244 may be provided at an arbitrary position between the first cylinder (Z-axis driving portion) 241b and the tool holding portion 22.
The adjusting portion 244 may include an X-axis adjusting portion 244a for adjusting the position of the tool 1 in the X-axis direction, in which case the adjusting portion 244 is preferably an X-axis adjusting stage known to those of ordinary skill in the art.
The adjusting portion 244 may include a Z-axis adjusting portion 244b for adjusting the position of the tool 1 in the Z-axis direction, in which case the adjusting portion 244 is preferably a Y-axis adjusting stage well known to those skilled in the art.
The adjusting portion 244 may also include an X/Z axis adjusting portion 244c for adjusting the positions of the tool 1 in both the X axis direction and the Z axis direction, in which case the adjusting portion 244 is preferably an X/Z axis stage known to those of ordinary skill in the art.
The main function of the adjusting portion 244 is to finely adjust the processing position of the cutter 1, thereby improving the cutting accuracy when cutting the sponge.
In the present embodiment, the driving unit 24 further includes a second driving unit 245, and the second driving unit 245 includes a Y-axis driving unit 245a that moves along a Y-axis line, and the Y-axis driving unit 245a may be a single-axis slide table module driven by a motor, as in the first driving unit 241. A sponge holding portion (soft material holding portion) 23 is provided on the Y-axis driving portion 245 a. By combining the first driving part 241, the angle conversion part 242 and the second driving part 245, accurate processing of the curved surface and 3D of the sponge can be realized.
When the sponge is held in the sponge holding portion 23, the auxiliary positioning portion 25 and the third driving portion 26 for driving the auxiliary positioning portion 25 are further included for auxiliary positioning. The outer peripheral surface of the auxiliary positioning portion 25 may be fitted with a sponge HM1 of annular raw material, and the sponge is first fitted into the auxiliary positioning portion 25 during discharging. The third driving part 26 includes a second cylinder 26a which is retractable in the up-down direction, and in the initial state, the second cylinder 26a is extended to approach the sponge holding part 23, and after the sponge HM1 is nested in the auxiliary positioning part 25, the second cylinder 26a is retracted, and in the process, the sponge HM1 is abutted against the holding surface 231 and adhered to the holding surface 231, and at the same time, the second cylinder 26a is continued to be retracted away from the sponge holding part 23 to prevent interference with the auxiliary positioning part 25 when the tool 1 processes the inner side parts 2-22 (fig. 2 (b)) of the sponge HM1.
In addition, in the present embodiment, the first cylinder (Z-axis driving section) 241b includes two places on which the two-place angle conversion section 242, the two-place heating section 21, the two-place heat insulation section 243, and the two-place tool holding section 22 are respectively mounted, wherein the tool 1a is mounted on one of the tool holding sections 22, the tool 1b is mounted on the other tool holding section 22, the tool 1a is used for processing the outer side section 2-22 of the sponge body, and the tool 1b is used for processing the inner side section 2-21 of the sponge body.
Other examples
In the case of processing the strip-shaped sponge, the angle of the cutter 1 is not changed, and the cutter 1 is only required to travel in one direction, and the driving unit 24 is only required to be provided with a manipulator driven in one direction, and the angle conversion unit 242 is not required.
In the case of processing the spherical sponge, the tool 1 is required to change the angle without traveling in the straight direction, and the driving unit 24 is required to be provided with the Z-axis driving unit 241b and the angle changing unit 242.
The specific features described in the above embodiments may be combined in any manner without contradiction, and various possible combinations are not separately described for the sake of unnecessary repetition.
The above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and any modification or equivalent substitution without departing from the scope of the present invention should be included in the technical solution of the present invention.

Claims (6)

1. A processing device for hot cutting, operable to process a soft material, comprising:
the cutter is made of a heat-conducting material, at least one part of the blade part of the cutter is arc-shaped, and the cutter comprises at least one cutter mounting part;
a heating section for heating the cutter;
a tool holding portion that holds the tool by fixing the tool mounting portion;
a soft material holding portion for holding a soft material;
a driving part for driving the cutter and/or the soft material to walk;
the driving part comprises a first driving part, the cutter holding part is arranged on the first driving part, the first driving part comprises an X-axis driving part which linearly walks along an X-axis and a Z-axis driving part which linearly walks along a Z-axis, and the cutter holding part is arranged on the Z-axis driving part;
the Z-axis driving part is also provided with an angle conversion part, and the output end of the angle conversion part is connected with the cutter holding part to drive the cutter to change the angle;
the Z-axis driving part is also provided with an adjusting part, the cutter holding part is arranged on the adjusting part, and the adjusting part comprises an X-axis adjusting part for adjusting the position of the cutter in the X-axis direction and/or a Z-axis adjusting part for adjusting the position of the cutter in the Z-axis direction;
the driving part further comprises a second driving part, the second driving part comprises a Y-axis driving part which linearly walks along a Y-axis, and the soft material holding part is arranged on the Y-axis driving part.
2. The machining device according to claim 1, wherein the angle changing portion includes a first motor, an output shaft of the first motor is connected to the tool holding portion, and the tool is rotatable about an axis of the output shaft.
3. The machining device of claim 1, further comprising a thermal insulation portion disposed between the tool and the drive portion.
4. The processing apparatus according to claim 1, wherein the angle changing portion is mounted on the adjusting portion.
5. The processing apparatus according to claim 1, wherein the soft material holding portion includes an adsorption portion for adsorbing the soft material or includes a holding surface for allowing the soft material to be held by adhesion.
6. The processing apparatus according to claim 1, further comprising an auxiliary positioning portion and a third driving portion that drives the auxiliary positioning portion, the third driving portion being operable to drive the auxiliary positioning portion toward or away from the soft material holding portion.
CN201811061145.7A 2018-09-12 2018-09-12 A processingequipment for hot cutting Active CN109176727B (en)

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CN113977704B (en) * 2021-10-27 2023-10-03 歌尔股份有限公司 cutting device

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JP2015038948A (en) * 2013-07-18 2015-02-26 株式会社東京精密 Dicing apparatus and cutting method
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CN208930467U (en) * 2018-09-12 2019-06-04 深圳市海目星激光智能装备股份有限公司 A kind of processing unit (plant) for thermal cutting

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JP2009050978A (en) * 2007-08-28 2009-03-12 Mimaki Engineering Co Ltd Cutting plotter
CN101518910A (en) * 2008-02-20 2009-09-02 康奈可关精株式会社 Corrugated fin cutting method and corrugated fin cutting apparatus
JP2015038948A (en) * 2013-07-18 2015-02-26 株式会社東京精密 Dicing apparatus and cutting method
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