CN109175788A - Stainless steel low temperature submerged arc sintered flux - Google Patents

Stainless steel low temperature submerged arc sintered flux Download PDF

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Publication number
CN109175788A
CN109175788A CN201811413993.XA CN201811413993A CN109175788A CN 109175788 A CN109175788 A CN 109175788A CN 201811413993 A CN201811413993 A CN 201811413993A CN 109175788 A CN109175788 A CN 109175788A
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weight
parts
low temperature
stainless steel
dry
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CN109175788B (en
Inventor
崔晓东
王士山
李伟
王学东
朱海滨
陈亮
白建斌
王立志
王磊
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BEIJING JINWEI WELDING MATERIAL Co Ltd
Central Research Institute of Building and Construction Co Ltd MCC Group
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BEIJING JINWEI WELDING MATERIAL Co Ltd
Central Research Institute of Building and Construction Co Ltd MCC Group
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603Halide salts
    • B23K35/3605Fluorides

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetallic Welding Materials (AREA)

Abstract

The present invention relates to a kind of stainless steel low temperature submerged arc sintered fluxes, it is prepared by the dry powder and water glass of binder of various ingredients, it is characterized in that, in the dry powder each component weight are as follows: fluorite 15-30 parts by weight, white fused alumina 15-30 parts by weight, magnesia 20-35 parts by weight, wollastonite 10-25 parts by weight, alloyed powder 1-5 parts by weight.The solder flux is prepared according to the method included the following steps: the dry material of proportion scale is uniformly mixed, waterglass is added, carry out wet mixing, then it is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, using cooling, screening to get.Excellent results as used in the description are presented in solder flux of the invention.

Description

Stainless steel low temperature submerged arc sintered flux
Technical field
The present invention relates to a kind of stainless steel low temperature submerged arc sintered fluxes, are primarily adapted for use in the submerged arc welding of stainless steel, special It Shi Yongyu not cut deal welding in the industries such as petrochemical industry, nuclear power.
Background technique
With the development of modern industry, the raising of automatization level, stainless steel Lincoln weld because its high degree of automation, The feature that speed of welding is fast, weld seam processing performance is good, is used widely in industries such as petrochemical industry, nuclear powers.Currently, normal flux exists When cut deal welds, the processing performances such as forming, de- slag are bad, and alloying element scaling loss is larger, poor toughness at -196 DEG C, corrosion resistance It equal can not be able to satisfy the demand of high-end user, therefore, mating wlding performance is just particularly important.It is previous studies have shown that Low alkalinity slag system sintered flux is easy to get good processing performance, but its low-temperature flexibility is poor;High alkalinity slag system sintered flux Since acidic oxide content is few, solder flux oxidisability is weak, and anti-stomata ability is strong, and low-temperature flexibility is preferable, it is therefore desirable to select alkali Spend moderate solder flux slag system.For submerged-arc welding, in addition to welding wire, the performance of weld seam, the quality of welding depend primarily on solder flux, high The demand of quality solder flux increases rapid.
Prior art discloses the formula of some solder flux, for example, CN108057964A (application number: 201711323063.0, A kind of Ni-based filament sintered flux used for submerged arc welding Jin Wei) is disclosed by dry powder and the water glass of binder preparation of various ingredients and At the weight of each component in the dry powder are as follows: fluorite 48-68 parts by weight such as 48-60 parts by weight, white fused alumina 18-38 Parts by weight such as 18-25 parts by weight such as 18-21 parts by weight, magnesia 15-25 parts by weight such as 15-21 parts by weight, wollastonite 5- 10 parts by weight such as 5-8 parts by weight and other components;The invention further relates to the Ni-based filament sintered flux used for submerged arc welding Manufacturing method;It is believed that excellent properties are presented for example with excellent corrosion resistance in the Ni-based filament of invention sintered flux used for submerged arc welding Can, excellent welding electroslag weld pool stability, figuration of bead and the removability of slag, excellent tensile strength, yield strength, elongation percentage Etc. performances.However, existing solder flux is difficult to meet the requirement of related application of the present invention.Therefore, those skilled in the art are still Expectation has stainless steel low temperature submerged arc sintered flux, and expects that this solder flux can be suitable for the submerged arc welding of stainless steel, special It is not the cut deal welding that can be suitable in the industries such as petrochemical industry, nuclear power.
Summary of the invention
Present invention solves the technical problem that being to overcome existing stainless steel low temperature submerged arc welding flux welding technological properties bad, low The shortcomings that warm poor toughness.The present invention proposes a kind of sintered flux system, designs a kind of sintered flux, and alloying element scaling loss is few, can Preferably to control weld metal ferrite content, -196 DEG C of impact flexibility with higher, welding bead beautiful appearance, the removability of slag It is good, fine corrosion resistance.Influence of the present invention according to the physical characteristic of solder flux slag to welding technological properties designs CaF2- Al2O3-MgO-SiO2For the slag system of the solder flux.While guaranteeing that weld metal has good processing performance, weldering is properly increased The basicity of agent improves weld metal low-temperature flexibility.It is accomplished the present invention is based on these discoveries.
For this purpose, first aspect present invention provides a kind of stainless steel filament submerged-arc welding low temperature sintered flux, by a variety of The dry powder and water glass of binder of component are prepared, which is characterized in that the weight of each component in the dry powder are as follows: firefly Stone 15-30 parts by weight, white fused alumina 15-30 parts by weight, magnesia 20-35 parts by weight, wollastonite 10-25 parts by weight, alloyed powder 1-5 weight Measure part.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that described dry The weight of each component in powder are as follows: fluorite 25-30 parts by weight, white fused alumina 20-25 parts by weight, magnesia 20-25 parts by weight, silicon Lime stone 20-25 parts by weight, alloyed powder 2-4 parts by weight.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that described dry The weight of each component is any one of following 1~proportion of proportion 6 in powder:
Proportion 1: dry grinding 27 parts by weight of fluorite, 22 parts by weight of white fused alumina, 25 parts by weight of magnesite clinker, 23 weight of wollastonite Part, 3 parts by weight of alloyed powder;
Proportion 2: dry grinding 25 parts by weight of fluorite, 25 parts by weight of white fused alumina, 25 parts by weight of magnesite clinker, 25 weight of wollastonite Part, 2 parts by weight of alloyed powder;
Proportion 3: dry grinding 30 parts by weight of fluorite, 20 parts by weight of white fused alumina, 20 parts by weight of magnesite clinker, 20 weight of wollastonite Part, 4 parts by weight of alloyed powder;
Proportion 4: dry grinding 30 parts by weight of fluorite, 15 parts by weight of white fused alumina, 35 parts by weight of magnesite clinker, 10 weight of wollastonite Part, 5 parts by weight of alloyed powder;
Proportion 5: dry grinding 15 parts by weight of fluorite, 30 parts by weight of white fused alumina, 20 parts by weight of magnesite clinker, 25 weight of wollastonite Part, 1 parts by weight of alloyed powder;
Proportion 6: dry grinding 26 parts by weight of fluorite, 25 parts by weight of white fused alumina, 22 parts by weight of magnesite clinker, 24 weight of wollastonite Part, 3 parts by weight of alloyed powder.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that described viscous The weight ratio for tying agent and dry powder is 15~25:100;For example, the weight ratio of the binder and dry powder is 20~25:100.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that described viscous Tying agent is potassium sodium than the waterglass for 1~2:1, such as the binder is potassium sodium than the waterglass for 1~1.5:1, e.g. Potassium sodium is than the waterglass for 1:1.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that described viscous The Baume degrees ° B é (20 DEG C) that agent sodium potassium silicate has 40.0-46.0 is tied, the optional binder sodium potassium silicate has 2.8-3.8 Modulus.Binder sodium potassium silicate is a kind of colourless, the slightly transparent or semitransparent thick liquid of color or glass blocks.The water Glass sodium potassium silicate is available on the market, and in the present invention, if not otherwise specified, waterglass used is from the market It buys;And in specific example if not otherwise indicated, binder used is potassium sodium than the waterglass for 1:1.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that the firefly It can also be added in the form of flotation fluorite that stone, which can be and is added in the form of fluorite of dry grinding, the two indifference in chemical composition It is different, and the effect also indifference when being applied to the present invention.In one embodiment, the main component of the fluorite is CaF2
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that described white The main component of corundum is Al2O3
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that the magnesium It can also be added in the form of fused magnesite that sand, which can be and is added in the form of magnesite clinker, the two indifference in chemical composition It is different, and the effect also indifference when being applied to the present invention.In one embodiment, the main component of the magnesia is MgO.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that the silicon The main component of lime stone is calcium silicates, typically includes CaO and SiO2.The main component of natural wollastonite mine is calcium metasilicate (CaSiO3)。
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that the conjunction Bronze is the alloyed powder for balancing deposited metal component.Especially nichrome powder, e.g. nickeliferous 20~30%, chromium 50 ~60%, the alloyed powder of balance iron, in example below if not otherwise indicated, alloyed powder used are nickeliferous 23~27%, chromium 53~57%, the alloyed powder of balance iron.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that it is to shine What the method included the following steps was prepared: the dry material of proportion scale being uniformly mixed, waterglass is added, is carried out wet It is mixed, it is then granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then high temperature is burnt at 700-800 DEG C Tie 45-60min, using cooling, screening to get.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that its granularity Range is 20~80 mesh.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that it is to use In the solder flux that cooperation ER308L welding wire uses.ER308L welding wire is commonly used in 304 stainless steels of welding and the nuclear power second layer.
Stainless steel filament submerged-arc welding low temperature sintered flux according to a first aspect of the present invention, which is characterized in that its basicity Within the scope of 1.8-2.1.
Further, second aspect of the present invention provides the side for preparing stainless steel filament submerged-arc welding low temperature sintered flux Method, the stainless steel filament submerged-arc welding low temperature are prepared with sintered flux by the dry powder and water glass of binder of various ingredients, institute State the weight of each component in dry powder are as follows: fluorite 15-30 parts by weight, white fused alumina 15-30 parts by weight, magnesia 20-35 weight Part, wollastonite 10-25 parts by weight, alloyed powder 1-5 parts by weight;Described method includes following steps: by the dry powder object of proportion scale Material be uniformly mixed, be added waterglass, carry out wet mixing, be then granulated, using 200~330 DEG C of low temperature dryings 30~ 50min, screening, then the high temperature sintering 45-60min at 700-800 DEG C, using cooling, screening to get.
Method according to a second aspect of the present invention, which is characterized in that the weight of each component in the dry powder are as follows: firefly Stone 25-30 parts by weight, white fused alumina 20-25 parts by weight, magnesia 20-25 parts by weight, wollastonite 20-25 parts by weight, alloyed powder 2-4 weight Measure part.
Method according to a second aspect of the present invention, which is characterized in that in the dry powder weight of each component be with Any one of lower 1~proportion of proportion 6:
Proportion 1: dry grinding 27 parts by weight of fluorite, 22 parts by weight of white fused alumina, 25 parts by weight of magnesite clinker, 23 weight of wollastonite Part, 3 parts by weight of alloyed powder;
Proportion 2: dry grinding 25 parts by weight of fluorite, 25 parts by weight of white fused alumina, 25 parts by weight of magnesite clinker, 25 weight of wollastonite Part, 2 parts by weight of alloyed powder;
Proportion 3: dry grinding 30 parts by weight of fluorite, 20 parts by weight of white fused alumina, 20 parts by weight of magnesite clinker, 20 weight of wollastonite Part, 4 parts by weight of alloyed powder;
Proportion 4: dry grinding 30 parts by weight of fluorite, 15 parts by weight of white fused alumina, 35 parts by weight of magnesite clinker, 10 weight of wollastonite Part, 5 parts by weight of alloyed powder;
Proportion 5: dry grinding 15 parts by weight of fluorite, 30 parts by weight of white fused alumina, 20 parts by weight of magnesite clinker, 25 weight of wollastonite Part, 1 parts by weight of alloyed powder;
Proportion 6: dry grinding 26 parts by weight of fluorite, 25 parts by weight of white fused alumina, 22 parts by weight of magnesite clinker, 24 weight of wollastonite Part, 3 parts by weight of alloyed powder.
Method according to a second aspect of the present invention, which is characterized in that the weight ratio of the binder and dry powder is 15~25: 100;For example, the weight ratio of the binder and dry powder is 20~25:100.
Method according to a second aspect of the present invention, which is characterized in that the binder is potassium sodium than the water glass for 1~2:1 Glass, such as the binder are potassium sodium than the waterglass for 1~1.5:1, and e.g. potassium sodium is than the waterglass for 1:1.
Method according to a second aspect of the present invention, which is characterized in that the binder sodium potassium silicate is with 40.0-46.0's Baume degrees ° B é (20 DEG C), the optional binder sodium potassium silicate have the modulus of 2.8-3.8.Binder sodium potassium silicate is a kind of Colourless, the slightly transparent or semitransparent thick liquid of color or glass blocks.The waterglass sodium potassium silicate can be purchased from the market , in the present invention, if not otherwise specified, waterglass used is bought from the market;And in specific example such as It is not indicated otherwise, binder used is potassium sodium than the waterglass for 1:1.
Method according to a second aspect of the present invention, which is characterized in that the fluorite can be to be added in the form of fluorite of dry grinding Entering can also be added in the form of flotation fluorite, the two indifference in chemical composition, and be applied to timeliness of the present invention Fruit also indifference.In one embodiment, the main component of the fluorite is CaF2
Method according to a second aspect of the present invention, which is characterized in that the main component of the white fused alumina is Al2O3
Method according to a second aspect of the present invention, which is characterized in that the magnesia can be to be added in the form of magnesite clinker Entering can also be added in the form of fused magnesite, the two indifference in chemical composition, and be applied to timeliness of the present invention Fruit also indifference.In one embodiment, the main component of the magnesia is MgO.
Method according to a second aspect of the present invention, which is characterized in that the main component of the wollastonite is calcium silicates, typical Include CaO and SiO2
Method according to a second aspect of the present invention, which is characterized in that the alloyed powder is for balancing deposited metal component Alloyed powder.Especially nichrome powder, e.g. nickeliferous 20~30%, chromium 50~60%, balance iron alloyed powder, rear In the example in face if not otherwise indicated, alloyed powder used is the alloyed powder of nickeliferous 23~27%, chromium 53~57%, balance iron.
Method according to a second aspect of the present invention, which is characterized in that stainless steel filament submerged-arc welding low temperature sintering weldering The particle size range of agent is 20~80 mesh.
Either side according to the present invention, wherein the stainless steel wire pole submerged-arc welding low temperature has the present invention with sintered flux Proportion scale described in any embodiment.
Any embodiment in either present invention face can be combined with other embodiments, as long as they are not It will appear contradiction.In addition, any technical characteristic can be adapted for other realities in any embodiment of either side of the present invention The technical characteristic in scheme is applied, as long as they are not in contradiction.
The invention will be further described below.
All documents recited in the present invention, their full content are incorporated herein by reference, and if these are literary When offering expressed meaning and the inconsistent present invention, it is subject to statement of the invention.In addition, the various terms that use of the present invention and Phrase has that well known to a person skilled in the art general senses, nonetheless, the present invention remain desirable at this to these terms and Phrase is described in more detail and explains, the term and phrase referred to is if any inconsistent with common art-recognized meanings, with institute's table of the present invention Subject to the meaning stated.
Details are as follows for the effect of stainless steel filament submerged-arc welding low temperature of the present invention sintered flux each component:
In general, main ingredient CaF2The main function of fluorite be slag making, conduction and dehydrogenation, while being also electroslag mistake The key that journey is gone on smoothly.With fluorite/CaF2The conductivity of the increase of adding proportion, slag is gradually increased, when conductivity increases When greatly to a certain extent, the resistance heat of generation just can guarantee the quick foundation and the stabilization in electroslag molten bath of Electroslag Process, thus Guarantee the stabilization of entire electroslag welding process.But excessive fluorite/CaF2It can make that conductivity is excessively high, viscosity coefficient of dross reduces, influence electricity The stability and welding bead Forming Quality of slag weldering.
In general, main ingredient Al2O3The addition of white fused alumina can adjust the physical property of solder flux slag, adjust welding Electric arc and Electroslag Process in the process, and improve skull and appearance of weld to a certain extent.
In general, main ingredient includes CaO, SiO2The major function of wollastonite be that balance and is made solder flux pH value The effect of slag.The basicity of welding slag can be improved in CaO, improves the mechanical performance of overlay cladding deposited metal.SiO2Reduce slag Basicity, but have the function of adjusting slag fluidity, refinement molten drop and improve appearance of weld.
In general, the magnesia of main ingredient MgO is added mainly as slag former, it can improve the basicity of slag, increase The gas permeability and surface tension of slag, improve the removability of slag of solder flux.
In the present invention, the addition of alloyed powder (for example, nichrome powder, is also known as nickel chromium triangle iron powder in the present invention) Have the function of the effective alloying element dilution of supplement and scaling loss.
It in the present invention, is the quality for guaranteeing solder flux, binder uses potassium sodium than for the waterglass of 1~2:1, at room temperature Baume degrees is about 40~43, and dry powder is granulated by wet mixing, then drying, by high temperature sintering after screening, then through cooling, promotion, Screening is packed and is made, and flux particle size controls within the scope of 20~80 mesh.
The stainless steel filament submerged-arc welding low temperature sintered flux that the present invention designs, the dry grinding fluorite main component used are CaF2;Magnesite clinker main component is MgO;The main component of white fused alumina is Al2O3;The predominantly CaO and SiO of wollastonite2Composition Complex chemical compound.
Sintered flux according to the present invention is granulated, dries by stirring evenly the ingredient component with waterglass It is dry then manufactured through sintering.Sintered flux according to the present invention is equal by stirring the ingredient component and waterglass It is even, it is granulated, dries, screening, then it is manufactured through 700-800 DEG C of sintering (such as being sintered 0.5-2 hours, for example, about 1 hour).
Nickel of the present invention hereafter in alloyed powder used in each embodiment is added in the form of metallic nickel, these embodiments exist It is to be carried out with 12~15m/h of speed of welding when " d) Performance ", if welding bead formability can be generated significantly not by improving speed The influence of benefit.For the present inventor referring to the test of 1~embodiment of Examples below 6, different is only by the nickel in wherein alloyed powder It is changed to addition and the constant rate of nickel in the alloy in the form of nitrogenizing metallic nickel, it has been unexpectedly discovered that result is aobvious Show that properties still are able to reach the finger of each solder flux of 1~embodiment of embodiment 6 under conditions of 25~28m/h of speed of welding Mark, after the nitridation metal nickel powder for the nickel amount such as the nickel in embodiment 1 but alloyed powder is changed to, tensile strength 615Rm/ Mpa, elongation (A/%) are 41, -196 DEG C of impact value (AKv/ J) it is 67.For this purpose, in one embodiment of the invention, it is described Nickel in alloyed powder is added in the form of nitrogenizing metal nickel powder.
To improve weld metal welding usability, -196 DEG C of low-temperature flexibilities, the main means that the present invention uses are:
1, the main means of -196 DEG C of low-temperature flexibilities of weld metal are improved: adding alloying element, into solder flux to guarantee to weld The reasonable alloying element of transition, preferably controls ferrite content, the mainly preferred iron of the addition of the above alloying element in seam Alloy ferrochrome is as interim form, because it is not decomposed during sintering, shifts carbon, nickel in a predictive manner containing ferrochrome Element transition as metallic particles;Raw material quality is improved, bring objectionable impurities in raw material is reduced, improves the pure of weld seam Cleanliness;Inventive formulation can effectively inhibit the harmful elements such as H, O to weld seam transition, effectively enhance de- S, P effect of weld seam Fruit.
2, improve the main means of welding technological properties: with MgO, Al2O3As the main slag former of adjustment basicity, control The alkalinity ranges 1.8-2.1 of solder flux makes it have the good welds processing performance advantage of low alkalinity slag system.Inventive formulation can Viscosity, surface tension, the mobility etc. of slag are effectively improved, so as to improve the surface flatness of weld seam and the removability of slag of skull Can, it ensure that the surface quality of weld seam.
Technical solution of the present invention provides some clear advantages compared with prior art and effect, such as, but not limited to Lower at least one aspect:
1, the rational allocation of the present invention ratio of solder flux each component, using a kind of sintered flux system that basicity is moderate, Viscosity, surface tension and the mobility for preferably having adjusted slag stablize arc burning during solder flux welding, and postwelding takes off slag It is easy, welding bead edge transition is smooth, and welding technological properties is also excellent under the harsh conditions such as groove, narrow gap.
2, inventive formulation, which can effectively inhibit, inhibits the harmful elements such as H, O to weld seam transition, and S, P increment are low, protect It is few etc. the degree of purity of weld metal, austenite former scaling loss are demonstrate,proved, -196 DEG C of low-temperature impacts for improving weld metal are tough Property.
3, the present invention is matched with ER308L welding wire, and since its weld seam has lower ferrite content, weld metal has Higher low-temperature impact toughness, charp impact value AKv(- 196 DEG C) mean value reaches 63J, and impact value is relatively stable.
Specific embodiment
The present invention can be further described by the following examples, however, the scope of the present invention and unlimited In following embodiments.One of skill in the art, can be with it is understood that under the premise of without departing substantially from the spirit and scope of the present invention Various change and modification are carried out to the present invention.The present invention carries out the material and test method arrived used in test general And/or specific description.Although to realize the present invention many materials and operating method used in purpose be it is known in the art that But the present invention is still described in this detail as much as possible.Following embodiment further illustrates the present invention, rather than limits this hair It is bright.
Embodiment 1:
A) proportion scale of solder flux dry part:
Dry grinding 27 parts by weight of fluorite, 22 parts by weight of white fused alumina, 25 parts by weight of magnesite clinker, 23 parts by weight of wollastonite, alloy 3 parts by weight of powder;
Alloyed powder: 25% chromium of nickel, 56% alloyed powder;
Water glass of binder its account for the 22% of dry powder weight, potassium sodium ratio 1:1,43.2 ° of B é (20 DEG C), moduluses 3.3.
B) flux basicity: 2
C) preparation method: the dry material of proportion scale is uniformly mixed, and waterglass is added, and is carried out wet mixing, is then carried out It is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, Using cooling, screening to get.Specific preparation method is: required raw material being sieved and carry out proportion weighing by formula, are reviewed total Dry powder is put into dry-mixed device after weight carry out it is dry-mixed, it is dry-mixed uniformly after be put into wet-mixing device, waterglass is added and carries out wet-mixing, wet-mixing Wet-milling is sent into granulation disc by conveyer belt after uniformly to be granulated, communicated band is sent into drying oven after the completion of granulation, in 280- 290 DEG C carry out drying 45min, and solder flux is sieved after removing moisture removal, and the solder flux after screening within the scope of standard particle size is sent into and is burnt Freezing of a furnace is sintered 1 hour at a temperature of 730-740 DEG C, (20~80 mesh particle) is sieved again after cooling after coming out of the stove, by Sizing test Qualified solder flux is packed, is put in storage, and solder flux production is completed.
D) Performance
The cooperation ER308L welding wire of solder flux obtained by the present embodiment is subjected to soldering test, test steels plate matter is 304 stainless Steel, plate thickness 20mm;Gage of wire: 4.0mm.The measuring method of various measurement items is the measuring method of this field routine, tool Body method and technological parameter referring to CN108057964A, referring specifically to CN108057964A its " table 2: welding condition " but Speed of welding is reduced to 12~15m/h.As a result: welding technological properties display is welded electroslag weld pool stability, figuration of bead and is taken off Slag is excellent, happens without splashing in soldering test, the flatness of lap-joint is excellent.
The chemical component (%) of welding wire and deposited metal such as following table (cooperation ER308L welding wire):
C Si Mn Cr Ni
Component of weld wire 0.014 0.49 1.83 19.95 9.81
Deposited metal composition 0.019 0.632 1.308 19.05 10.21
Deposited metal mechanical property (cooperation ER308L welding wire) following (being 5 test measurement results):
Tensile strength (Rm/Mpa) Elongation (A/%) - 196 DEG C of impact value (AKv/J)
600 42 66
The test of the above tensile strength, elongation, -196 DEG C of impact values is carried out according to following standard respectively: GB/T12470- 2018 stainless steel welding sticks and solder flux used for submerged arc welding.
Embodiment 11:
CN102581518A (Chinese Patent Application No. 2012100794134, Jin Wei) specification [0153] table 1 discloses S1 6 kinds of solder flux prescriptions of~S6, wherein the white fused alumina dosage used is obviously lower than the present invention, wollastonite dosage obviously compares the present invention Height, alloyed powder used are nickel alloy powder.
The present inventor uses 6 kinds of solder flux prescriptions of S1~S6 of CN102581518A, CaF in the present embodiment 112With dry Grind fluorite, Al2O3With white fused alumina, MgO magnesite clinker, CaO and SiO2Adduction amount wollastonite, alloyed powder are used instead of the invention real Example 1 is applied, remaining condition obtains 6 kinds of solder flux according to its " d) property of the embodiment of the present invention 1 referring to the formula and preparation method of the embodiment of the present invention 1 Can investigate " cooperate ER308L welding wire to be investigated, the result of 6 kinds of solder flux:
Tensile strength (Rm/ Mpa) in 490~520 ranges, elongation (A/%) is in 31~34 ranges, -196 DEG C of punchings Hit value (AKv/ J) in 40~44 ranges, remaining parametric results and embodiment 1 are suitable, it is seen then that make appropriate change in proportion scale Afterwards, gained solder flux is not applied for use occasion of the invention.
Embodiment 12:
CN108057964A (Chinese Patent Application No.: 201711323063.0, the Jin Wei) table 1 of the embodiment 1 of specification 5 kinds of solder flux prescriptions of N1~N5 are disclosed, wherein the fluorite dosage used is obviously higher than the present invention, have also used potassium fluoroaluminate, Alloyed powder used is ferrocolumbium powder.
The present inventor is in the present embodiment 12, and using 5 kinds of solder flux prescriptions of N1~N5 of CN108057964A, alloyed powder changes With the embodiment of the present invention 1, remaining condition obtains 5 kinds of solder flux and implements according to the present invention referring to the formula and preparation method of the embodiment of the present invention 1 Example 1 its " d) Performance " cooperation ER308L welding wire is investigated, the result of 5 kinds of solder flux:
Tensile strength (Rm/ Mpa) in 470~510 ranges, elongation (A/%) is in 32~36 ranges, -196 DEG C of punchings Hit value (AKv/ J) in 40~44 ranges, remaining parametric results and embodiment 1 are suitable, it is seen then that make appropriate change in proportion scale Afterwards, gained solder flux is not applied for use occasion of the invention, such as the in test deposited metal mechanics of the solder flux with reference to obtained by N1 Performance (cooperation ER308L welding wire) the result is as follows:
Tensile strength (Rm/Mpa) Elongation (A/%) - 196 DEG C of impact value (AKv/J)
510 35 40、42、44、43、43
Embodiment 2:
A) proportion scale of solder flux dry part:
Dry grinding 25 parts by weight of fluorite, 25 parts by weight of white fused alumina, 25 parts by weight of magnesite clinker, 25 parts by weight of wollastonite, alloy 2 parts by weight of powder;
Alloyed powder: 20% chromium of nickel, 59% alloyed powder;
Water glass of binder its account for the 19% of dry powder weight, potassium sodium ratio 2:1,40.4 ° of B é (20 DEG C), moduluses 3.5.
B) flux basicity: 1.9
C) preparation method: the dry material of proportion scale is uniformly mixed, and waterglass is added, and is carried out wet mixing, is then carried out It is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, Using cooling, screening to get.Specific preparation method is: required raw material being sieved and carry out proportion weighing by formula, are reviewed total Dry powder is put into dry-mixed device after weight carry out it is dry-mixed, it is dry-mixed uniformly after be put into wet-mixing device, waterglass is added and carries out wet-mixing, wet-mixing Wet-milling is sent into granulation disc by conveyer belt after uniformly to be granulated, communicated band is sent into drying oven after the completion of granulation, in 200- 210 DEG C carry out drying 30min, and solder flux is sieved after removing moisture removal, and the solder flux after screening within the scope of standard particle size is sent into and is burnt Freezing of a furnace is sintered 1 hour at a temperature of 700-710 DEG C, (20~80 mesh particle) is sieved again after cooling after coming out of the stove, by Sizing test Qualified solder flux is packed, is put in storage, and solder flux production is completed.
D) Performance
The cooperation ER308L welding wire of solder flux obtained by the present embodiment is subjected to soldering test, test steels plate matter is 304 stainless Steel, plate thickness 20mm;Gage of wire: 4.0mm.The measuring method of various measurement items is the measuring method of this field routine, tool Body method and technological parameter are referring to CN108057964A.As a result: welding technological properties display welding electroslag weld pool stability, welding bead Formability and the removability of slag are excellent, happen without splashing in soldering test, the flatness of lap-joint is excellent.
When cooperating ER308L welding wire, chemical component (%) result of welding wire and deposited metal compared with Example 1, has base This identical variation is taken advantage of a favourable situation and amplitude of variation, such as Mn, Cr melting loss of elements level are essentially identical compared with Example 1, Si, C, Ni Element transition content is substantially the same manner as Example 1.
It is measured referring to the method for embodiment 1, tensile strength (Rm/ Mpa) in 590~630 ranges, elongation (A/%) exists In 40~45 ranges, -196 DEG C of impact value (AKv/ J) in 64~69 ranges.
Embodiment 3:
A) proportion scale of solder flux dry part:
Dry grinding 30 parts by weight of fluorite, 20 parts by weight of white fused alumina, 20 parts by weight of magnesite clinker, 20 parts by weight of wollastonite, alloy 4 parts by weight of powder;
Alloyed powder: 29% Cr51 % alloyed powder of nickel;
Water glass of binder its account for the 15% of dry powder weight, potassium sodium ratio 1.5:1,45.7 ° of B é (20 DEG C), moduluses 3.1.
B) flux basicity: 1.8
C) preparation method: the dry material of proportion scale is uniformly mixed, and waterglass is added, and is carried out wet mixing, is then carried out It is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, Using cooling, screening to get.Specific preparation method is: required raw material being sieved and carry out proportion weighing by formula, are reviewed total Dry powder is put into dry-mixed device after weight carry out it is dry-mixed, it is dry-mixed uniformly after be put into wet-mixing device, waterglass is added and carries out wet-mixing, wet-mixing Wet-milling is sent into granulation disc by conveyer belt after uniformly to be granulated, communicated band is sent into drying oven after the completion of granulation, in 320- 330 DEG C carry out drying 50min, and solder flux is sieved after removing moisture removal, and the solder flux after screening within the scope of standard particle size is sent into and is burnt Freezing of a furnace is sintered 45 minutes at a temperature of 790-800 DEG C, sieves (20~80 mesh particle) again after cooling after coming out of the stove, granularity is examined Qualified solder flux packaging, storage are tested, solder flux production is completed.
D) Performance
The cooperation ER308L welding wire of solder flux obtained by the present embodiment is subjected to soldering test, test steels plate matter is 304 stainless Steel, plate thickness 20mm;Gage of wire: 4.0mm.The measuring method of various measurement items is the measuring method of this field routine, tool Body method and technological parameter are referring to CN108057964A.As a result: welding technological properties display welding electroslag weld pool stability, welding bead Formability and the removability of slag are excellent, happen without splashing in soldering test, the flatness of lap-joint is excellent.
When cooperating ER308L welding wire, chemical component (%) result of welding wire and deposited metal compared with Example 1, has base This identical variation is taken advantage of a favourable situation and amplitude of variation, such as Mn, Cr melting loss of elements level are essentially identical compared with Example 1, Si, C, Ni Element transition content is substantially the same manner as Example 1.
It is measured referring to the method for embodiment 1, tensile strength (Rm/ Mpa) in 590~630 ranges, elongation (A/%) exists In 40~45 ranges, -196 DEG C of impact value (AKv/ J) in 64~69 ranges.
Embodiment 4:
A) proportion scale of solder flux dry part:
Dry grinding 30 parts by weight of fluorite, 15 parts by weight of white fused alumina, 35 parts by weight of magnesite clinker, 10 parts by weight of wollastonite, alloy 5 parts by weight of powder;
Alloyed powder: 23% chromium of nickel, 57% alloyed powder;
Water glass of binder its account for the 25% of dry powder weight, potassium sodium ratio 1.2:1,44.1 ° of B é (20 DEG C), moduluses 2.3.
B) flux basicity: 2.1
C) preparation method: the dry material of proportion scale is uniformly mixed, and waterglass is added, and is carried out wet mixing, is then carried out It is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, Using cooling, screening to get.Specific preparation method is: required raw material being sieved and carry out proportion weighing by formula, are reviewed total Dry powder is put into dry-mixed device after weight carry out it is dry-mixed, it is dry-mixed uniformly after be put into wet-mixing device, waterglass is added and carries out wet-mixing, wet-mixing Wet-milling is sent into granulation disc by conveyer belt after uniformly to be granulated, communicated band is sent into drying oven after the completion of granulation, in 230- 240 DEG C carry out drying 40min, and solder flux is sieved after removing moisture removal, and the solder flux after screening within the scope of standard particle size is sent into and is burnt Freezing of a furnace is sintered 50min at a temperature of 720-730 DEG C, (20~80 mesh particle) is sieved again after cooling after coming out of the stove, by Sizing test Qualified solder flux is packed, is put in storage, and solder flux production is completed.
D) Performance
The cooperation ER308L welding wire of solder flux obtained by the present embodiment is subjected to soldering test, test steels plate matter is 304 stainless Steel, plate thickness 20mm;Gage of wire: 4.0mm.The measuring method of various measurement items is the measuring method of this field routine, tool Body method and technological parameter are referring to CN108057964A.As a result: welding technological properties display welding electroslag weld pool stability, welding bead Formability and the removability of slag are excellent, happen without splashing in soldering test, the flatness of lap-joint is excellent.
When cooperating ER308L welding wire, chemical component (%) result of welding wire and deposited metal compared with Example 1, has base This identical variation is taken advantage of a favourable situation and amplitude of variation, such as Mn, Cr melting loss of elements level are essentially identical compared with Example 1, Si, C, Ni Element transition content is substantially the same manner as Example 1.
It is measured referring to the method for embodiment 1, tensile strength (Rm/ Mpa) in 590~630 ranges, elongation (A/%) exists In 40~45 ranges, -196 DEG C of impact value (AKv/ J) in 64~69 ranges.
Embodiment 5:
A) proportion scale of solder flux dry part:
Dry grinding 15 parts by weight of fluorite, 30 parts by weight of white fused alumina, 20 parts by weight of magnesite clinker, 25 parts by weight of wollastonite, alloy 1 parts by weight of powder;
Alloyed powder: 27% chromium of nickel, 53% alloyed powder;
Water glass of binder its account for the 20% of dry powder weight, potassium sodium ratio 1.5:1,41.7 ° of B é (20 DEG C), moduluses 3.8.
B) flux basicity: 2
C) preparation method: the dry material of proportion scale is uniformly mixed, and waterglass is added, and is carried out wet mixing, is then carried out It is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, Using cooling, screening to get.Specific preparation method is: required raw material being sieved and carry out proportion weighing by formula, are reviewed total Dry powder is put into dry-mixed device after weight carry out it is dry-mixed, it is dry-mixed uniformly after be put into wet-mixing device, waterglass is added and carries out wet-mixing, wet-mixing Wet-milling is sent into granulation disc by conveyer belt after uniformly to be granulated, communicated band is sent into drying oven after the completion of granulation, in 280- 290 DEG C carry out drying 45min, and solder flux is sieved after removing moisture removal, and the solder flux after screening within the scope of standard particle size is sent into and is burnt Freezing of a furnace is sintered 45min at a temperature of 760-770 DEG C, (20~80 mesh particle) is sieved again after cooling after coming out of the stove, by Sizing test Qualified solder flux is packed, is put in storage, and solder flux production is completed.
D) Performance
The cooperation ER308L welding wire of solder flux obtained by the present embodiment is subjected to soldering test, test steels plate matter is 304 stainless Steel, plate thickness 20mm;Gage of wire: 4.0mm.The measuring method of various measurement items is the measuring method of this field routine, tool Body method and technological parameter are referring to CN108057964A.As a result: welding technological properties display welding electroslag weld pool stability, welding bead Formability and the removability of slag are excellent, happen without splashing in soldering test, the flatness of lap-joint is excellent.
When cooperating ER308L welding wire, chemical component (%) result of welding wire and deposited metal compared with Example 1, has base This identical variation is taken advantage of a favourable situation and amplitude of variation, such as Mn, Cr melting loss of elements level are essentially identical compared with Example 1, Si, C, Ni Element transition content is substantially the same manner as Example 1.
It is measured referring to the method for embodiment 1, tensile strength (Rm/ Mpa) in 590~630 ranges, elongation (A/%) exists In 40~45 ranges, -196 DEG C of impact value (AKv/ J) in 64~69 ranges.
Embodiment 6:
A) proportion scale of solder flux dry part:
Dry grinding 26 parts by weight of fluorite, 25 parts by weight of white fused alumina, 22 parts by weight of magnesite clinker, 24 parts by weight of wollastonite, alloy 3 parts by weight of powder;
Alloyed powder: 26% chromium of nickel, 56% alloyed powder;
Water glass of binder its account for the 20% of dry powder weight, potassium sodium ratio 1.2:1,42.1 ° of B é (20 DEG C), moduluses 3.2.
B) flux basicity: 1.9
C) preparation method: the dry material of proportion scale is uniformly mixed, and waterglass is added, and is carried out wet mixing, is then carried out It is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, Using cooling, screening to get.Specific preparation method is: required raw material being sieved and carry out proportion weighing by formula, are reviewed total Dry powder is put into dry-mixed device after weight carry out it is dry-mixed, it is dry-mixed uniformly after be put into wet-mixing device, waterglass is added and carries out wet-mixing, wet-mixing Wet-milling is sent into granulation disc by conveyer belt after uniformly to be granulated, communicated band is sent into drying oven after the completion of granulation, in 270- 280 DEG C carry out drying 50min, and solder flux is sieved after removing moisture removal, and the solder flux after screening within the scope of standard particle size is sent into and is burnt Freezing of a furnace is sintered 45min at a temperature of 760-765 DEG C, (20~80 mesh particle) is sieved again after cooling after coming out of the stove, by Sizing test Qualified solder flux is packed, is put in storage, and solder flux production is completed.
D) Performance
The cooperation ER308L welding wire of solder flux obtained by the present embodiment is subjected to soldering test, test steels plate matter is 304 stainless Steel, plate thickness 20mm;Gage of wire: 4.0mm.The measuring method of various measurement items is the measuring method of this field routine, tool Body method and technological parameter are referring to CN108057964A.As a result: welding technological properties display welding electroslag weld pool stability, welding bead Formability and the removability of slag are excellent, happen without splashing in soldering test, the flatness of lap-joint is excellent.
When cooperating ER308L welding wire, chemical component (%) result of welding wire and deposited metal compared with Example 1, has base This identical variation is taken advantage of a favourable situation and amplitude of variation, such as Mn, Cr melting loss of elements level are essentially identical compared with Example 1, Si, C, Ni Element transition content is substantially the same manner as Example 1.
It is measured referring to the method for embodiment 1, tensile strength (Rm/ Mpa) in 590~630 ranges, elongation (A/%) exists In 40~45 ranges, -196 DEG C of impact value (AKv/ J) in 64~69 ranges.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention It encloses without being limited thereto.Those skilled in the art's made equivalent substitute or transformation on the basis of the present invention, in the present invention Protection scope within.Protection scope of the present invention is subject to claims.

Claims (10)

1. stainless steel filament submerged-arc welding low temperature sintered flux, by dry powder and the water glass of binder preparation of various ingredients At, which is characterized in that the weight of each component in the dry powder are as follows: fluorite 15-30 parts by weight, white fused alumina 15-30 weight Part, magnesia 20-35 parts by weight, wollastonite 10-25 parts by weight, alloyed powder 1-5 parts by weight.
2. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that each group in the dry powder The weight divided are as follows: fluorite 25-30 parts by weight, white fused alumina 20-25 parts by weight, magnesia 20-25 parts by weight, wollastonite 20- 25 parts by weight, alloyed powder 2-4 parts by weight.
3. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that each group in the dry powder The weight divided is any one of following 1~proportion of proportion 6:
Proportion 1: dry grinding 27 parts by weight of fluorite, 25 parts by weight of magnesite clinker, 23 parts by weight of wollastonite, are closed at 22 parts by weight of white fused alumina 3 parts by weight of bronze;
Proportion 2: dry grinding 25 parts by weight of fluorite, 25 parts by weight of magnesite clinker, 25 parts by weight of wollastonite, are closed at 25 parts by weight of white fused alumina 2 parts by weight of bronze;
Proportion 3: dry grinding 30 parts by weight of fluorite, 20 parts by weight of magnesite clinker, 20 parts by weight of wollastonite, are closed at 20 parts by weight of white fused alumina 4 parts by weight of bronze;
Proportion 4: dry grinding 30 parts by weight of fluorite, 35 parts by weight of magnesite clinker, 10 parts by weight of wollastonite, are closed at 15 parts by weight of white fused alumina 5 parts by weight of bronze;
Proportion 5: dry grinding 15 parts by weight of fluorite, 20 parts by weight of magnesite clinker, 25 parts by weight of wollastonite, are closed at 30 parts by weight of white fused alumina 1 parts by weight of bronze;
Proportion 6: dry grinding 26 parts by weight of fluorite, 22 parts by weight of magnesite clinker, 24 parts by weight of wollastonite, are closed at 25 parts by weight of white fused alumina 3 parts by weight of bronze.
4. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that the binder and dry The weight ratio of powder is 15~25:100;For example, the weight ratio of the binder and dry powder is 20~25:100.
5. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that the binder is potassium Sodium is than the waterglass for 1~2:1, such as the binder is potassium sodium than the waterglass for 1~1.5:1, and e.g. potassium sodium ratio is The waterglass of 1:1.
6. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that the binder silicic acid Potassium sodium has the Baume degrees ° B é (20 DEG C) of 40.0-46.0, and the optional binder sodium potassium silicate has the modulus of 2.8-3.8.
7. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that the alloyed powder is to use In the alloyed powder of balance deposited metal component;E.g. nichrome powder.
8. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that it is according to including as follows What the method for step was prepared: the dry material of proportion scale is uniformly mixed, be added waterglass, carry out wet mixing, then into Row is granulated, using 200~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45- at 700-800 DEG C 60min, using cooling, screening to get.
9. stainless steel filament submerged-arc welding low temperature sintered flux according to claim 1, which is characterized in that its particle size range is 20 ~80 mesh;It and/or is solder flux for cooperating ER308L welding wire to use;And/or basicity is within the scope of 1.8-2.1.
10. the method for preparing the stainless steel filament submerged-arc welding low temperature sintered flux of any one of claim 1~9, including it is as follows Step: the dry material of proportion scale is uniformly mixed, and waterglass is added, and is carried out wet mixing, is then granulated, using 200 ~330 DEG C of 30~50min of low temperature drying, screening, then the high temperature sintering 45-60min at 700-800 DEG C, using cooling, sieve Point to get.
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CN114850724A (en) * 2022-06-17 2022-08-05 中国船舶重工集团公司第七二五研究所 High-alkaline sintered flux for submerged-arc welding of austenitic low-temperature steel and preparation method thereof

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