CN109175170B - Control method and system of mattress spring processing equipment and mattress spring processing equipment - Google Patents
Control method and system of mattress spring processing equipment and mattress spring processing equipment Download PDFInfo
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- CN109175170B CN109175170B CN201811096962.6A CN201811096962A CN109175170B CN 109175170 B CN109175170 B CN 109175170B CN 201811096962 A CN201811096962 A CN 201811096962A CN 109175170 B CN109175170 B CN 109175170B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
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Abstract
The invention relates to a control method and a control system for mattress spring processing equipment and mattress spring processing equipment, wherein the method comprises the following steps: setting the working mode of mattress spring processing equipment, wherein the working mode comprises a single-head mode or a double-head mode; configuring working parameters of the mattress spring processing equipment according to a set working mode, wherein the working parameters comprise the number of springs, the specification of the springs and/or the arrangement pattern of the springs required by the mattress; controlling mattress spring processing equipment to produce a target mattress spring according to the working parameters; arranging the target mattress springs according to the spring arrangement pattern. The invention realizes the rapid, accurate and stable execution of springs of different styles, improves the production efficiency of mattress springs, reduces the production cost and meets the production requirements of high efficiency and low cost.
Description
Technical Field
The invention relates to the technical field of production and processing of mattress springs, in particular to a control method and a control system of mattress spring processing equipment and mattress spring processing equipment.
Background
With the development of science and technology, the environmental requirements and the user requirements are improved, the requirements of users on the machining precision and speed of mattress spring machining equipment are higher and higher, the traditional mechanical production speed is only 60-70 per minute, and the precision of the produced springs only can barely meet the requirements of users.
In the prior art, the traditional mattress spring processing equipment adopts a plurality of single-head machines to control and produce mattress springs with different specifications, and then the mattress springs are independently combined and sequenced according to the specified spring style, so that the mattress springs meeting the requirements are finally formed. However, the mattress spring processing equipment only produces springs by a single machine, and the single machine can only produce mattress springs of one specification at the same time, so that the mattress spring processing equipment cannot be used for multiple purposes, thereby undoubtedly increasing the production procedures of the mattress springs, influencing the production efficiency, increasing the production cost, and failing to meet the production requirements of high efficiency and low cost.
Disclosure of Invention
Therefore, it is necessary to provide a control method and system for a mattress spring processing device and a mattress spring processing device, which can implement rapid, accurate and stable processing of springs of different styles, improve the production efficiency of mattress springs, increase the production speed to 100 plus materials/min, reduce the production cost, and meet the production requirements of high efficiency and low cost.
The invention provides a control method of mattress spring processing equipment, which comprises the following steps: setting the working mode of mattress spring processing equipment, wherein the working mode comprises a single-head mode or a double-head mode; configuring working parameters of the mattress spring processing equipment according to a set working mode, wherein the working parameters comprise the number of springs, the specification of the springs and/or the arrangement pattern of the springs required by the mattress; controlling mattress spring processing equipment to produce a target mattress spring according to the working parameters; arranging the target mattress springs according to the spring arrangement pattern.
Further, in the method for controlling a mattress spring processing apparatus, before the step of controlling the mattress spring processing apparatus to produce the target mattress spring according to the operating parameters, the method further comprises:
verifying the configured working parameters;
and under the condition that the checking result is judged to be unreasonable, prompting that the parameter configuration is wrong and reconfiguring the working parameters of the mattress spring processing equipment.
Further, in the method for controlling a mattress spring processing apparatus, the step of controlling the mattress spring processing apparatus to produce the target mattress spring according to the operating parameters specifically includes:
calculating the size, the size and the number of the target springs according to the working parameters;
and controlling corresponding servo action of the mattress spring processing equipment according to the size, the size and the quantity of the target spring so as to produce the target mattress spring.
Further, in the above mattress spring processing apparatus control method, after the step of arranging the target mattress springs in accordance with the spring arrangement pattern, the method further includes:
judging whether the number of the target mattress springs reaches the number of the springs in the working parameters, if not, continuing to control mattress spring processing equipment to produce the target mattress springs according to the working parameters; and if so, controlling the mattress spring processing equipment to finish the work.
In addition, the invention also provides a mattress spring processing equipment control system, which comprises:
the mode setting unit is used for setting the working mode of the mattress spring processing equipment, and the working mode comprises a single-head mode or a double-head mode;
the parameter configuration unit is used for configuring working parameters of the mattress spring processing equipment according to a set working mode, wherein the working parameters comprise the number of springs, the specifications of the springs and/or the arrangement patterns of the springs required by the mattress;
the production execution unit is used for controlling the mattress spring processing equipment to produce the target mattress spring according to the working parameters;
and the spring arrangement unit is used for arranging the target mattress springs according to the spring arrangement pattern.
Further, in the control system of a mattress spring processing apparatus described above, the control system of a mattress spring processing apparatus further includes: and the parameter checking unit is used for checking the configured working parameters.
Further, in the control system of a mattress spring processing apparatus described above, the control system of a mattress spring processing apparatus further includes: and the checking judgment unit is used for judging whether the checking result is reasonable or not, prompting that the parameter configuration is wrong under the condition that the checking result is unreasonable, and reconfiguring the working parameters of the mattress spring processing equipment through the parameter configuration unit.
In addition, the invention also provides mattress spring processing equipment, which comprises the control system of the mattress spring processing equipment.
According to the mattress spring processing equipment control method and system and the mattress spring processing equipment, the single-head and double-head free switching mode is adopted, the double-head mode can be supported, two single-head machines are not needed, the mattress consisting of two types of springs with different specifications can be produced, and meanwhile, the production of mattress springs of a single type is supported, so that the flexibility and universality of production are greatly improved, the springs of different types can be rapidly, accurately and stably carried out, the production efficiency of the mattress springs is improved, the production cost is reduced, and the production requirements of high efficiency and low cost are met.
Drawings
FIG. 1 is a schematic flow chart of the control method of the mattress spring processing equipment of the invention;
fig. 2 is a schematic structural diagram of a control system of the mattress spring processing equipment.
Detailed Description
The invention provides a control method of mattress spring processing equipment, which comprises the following steps: setting the working mode of mattress spring processing equipment, wherein the working mode comprises a single-head mode or a double-head mode; configuring working parameters of the mattress spring processing equipment according to a set working mode, wherein the working parameters comprise the number of springs, the specification of the springs and/or the arrangement pattern of the springs required by the mattress; controlling mattress spring processing equipment to produce a target mattress spring according to the working parameters; arranging the target mattress springs according to the spring arrangement pattern. According to the invention, through configuring the working mode, the number and the pattern sequencing of the springs required by one mattress, the equipment action is more stable and accurate, the repeatability is high, the equipment is smoother, the equipment is safer and more reliable, the efficiency of the mattress springs produced by the processing equipment is higher, the consistency is good, the quality of the mattress is reliable, the springs with different patterns can be rapidly, accurately and stably carried out, the production efficiency of the mattress springs is improved, and the production cost is reduced.
Referring to fig. 1, fig. 1 is a schematic flow chart of a control method of a mattress spring processing apparatus according to the present invention. The method specifically comprises the following steps:
step S101: installing control software in the mattress spring processing equipment;
in the concrete implementation, the invention provides mattress spring control software for mattress spring processing equipment by using common programming technologies (such as C, C + +, assembly, PHP, ASP, NET, JSP, ASP, JAVA, Objective-C, Android, iOS and the like), and the mattress spring processing equipment supports a double-head working mode, in particular to single-head and double-head mattress spring processing equipment. In the embodiment, the control software is embedded in the single-head and double-head mattress spring control system.
In specific practical application, according to the practical situation of mattress spring processing equipment, a proper position is selected to install a hardware platform embedded with a single-end and double-end mattress spring control system, and the hardware platform should not be installed in a place with damp or overhigh ambient temperature, so that the performance and the service life of the hardware platform are influenced.
Step S102: setting the working mode of mattress spring processing equipment, wherein the working mode comprises a single-head mode or a double-head mode;
in the embodiment, the mattress spring processing equipment is single-head and double-head mattress spring processing equipment which is provided with a first machine head and a second machine head and can simultaneously produce two springs with different material specifications. Therefore, firstly, the working mode of the mattress spring processing equipment is configured by the customer according to the actual use requirement, the mattress only has one specification of springs and needs to be configured into a single-head mode, and the mattress has two specifications of springs and needs to be configured into a double-head mode.
Step S103: configuring working parameters of the mattress spring processing equipment according to a set working mode, wherein the working parameters comprise the number of springs, the specification of the springs and/or the arrangement pattern of the springs required by the mattress;
during the concrete realization, after having set for the mode of work of mattress spring processing equipment, then need according to the mode of work configuration mattress spring processing equipment's working parameter specifically is: if the single-head mode is adopted, only springs of one specification are produced, the required number of the springs and the specification of the springs are configured according to the specified size and the dimension of the mattress to be produced; if the double-head mode is adopted, two springs with different specifications can be produced, and besides the number of the springs and the specification of the springs required by the mattress, the arrangement pattern between the springs with the two specifications also needs to be configured.
Step S104: verifying the configured working parameters;
during specific implementation, the working parameters configured in the step S103 are verified through software codes, whether the working parameters are reasonable or not, whether the working parameters conflict or not, whether the number of the springs and the patterns are matched with each other or not, and whether the machine runs unsmoothly or not can be determined through the working parameters.
Step S105: judging whether the check result is reasonable, if so, prompting the parameter configuration error and returning to the step S103; if not, the step S106 is executed;
in concrete implementation, the mattress spring processing equipment can judge the rationality of the check result obtained in the step S104, if the parameter configured by the client is wrong, the client is reminded to inform, and the step S103 is returned to enable the client to reconfigure reasonable parameters. Judging whether the verification result is reasonable or not is judged according to parameters selected by a user, for example: if the customer selects "dual head" to produce a mattress containing springs of both sizes, but closes one of the "heads," the system will indicate a parameter configuration error.
Step S106: controlling mattress spring processing equipment to produce a target mattress spring according to the working parameters;
in the concrete implementation, before the step is started, the working start of the processing equipment can be controlled by a client, namely after the parameters are configured by the client, the client determines when to start the production of the mattress spring, the production can not be started automatically after the parameters are configured by the client, the production must be started manually under the condition that the client ensures the readiness and safety, and if the client does not start the production, the client continues to wait for the starting signal of the client.
And calculating the size and dimension of the mattress spring according to the configured working parameters, and controlling corresponding servo action to produce the mattress spring required by a customer.
Namely, the step S106 specifically includes:
calculating the size, the size and the number of the target springs according to the working parameters;
and controlling corresponding servo action of the mattress spring processing equipment according to the size, the size and the quantity of the target spring so as to produce the target mattress spring.
It should be noted that, a certain difference exists between the produced spring and the target spring, and at this time, the working parameters need to be adjusted manually and finely, so as to achieve the purpose that the target spring can be produced by the configured working parameters.
Step S107: arranging the target mattress springs according to the spring arrangement pattern.
In the concrete implementation, the mattress springs produced in step S106 are regularly arranged and combined according to the spring arrangement pattern configured by the customer, and the working parameters are calculated by code software to calculate whether the mattress springs are transversely arranged or longitudinally arranged, and how to alternately sort the mattress springs so as to meet the requirements of the customer.
It should be noted that spring sequencing is usually only possible in the "dual-head" mode, i.e., there are two different springs.
The specific process of spring sequencing is as follows: after the springs are produced by the two heads, the springs fall onto the mechanical conveyor belt and are arranged in sequence, and the two-head spring sequencing is to control when the two heads fall onto the mechanical conveyor belt according to the falling positions of the springs on the mechanical conveyor belt and a sequence set by a user, so that the purpose of sequencing is achieved.
It should be noted that, after one sheet spring is produced and arranged, the processing equipment counts the number of the target springs by one, and finally accumulates and judges whether the total number of the springs reaches the total number of the springs set by the customer, if not, the processing equipment returns to the step S106 to continue producing the next springs, so as to ensure that the produced target mattress springs reach the total number of the springs set by the customer; if yes, the production of the target spring is finished, when the total number of the springs is finished, the system automatically stops the action of the machine and sends out corresponding signal indicating lamps to remind a client that the production task is finished and the whole production action is finished.
Namely, after step S107, the method further includes:
judging whether the number of the target mattress springs reaches the number of the springs in the working parameters, if not, returning to the step S106; and if so, controlling the mattress spring processing equipment to finish the work.
In addition, the present invention also provides a mattress spring processing equipment control system, which comprises: the mode setting unit 10 is used for setting the working modes of the mattress spring processing equipment, and the working modes comprise a single-head mode or a double-head mode; the parameter configuration unit 20 is used for configuring the working parameters of the mattress spring processing equipment according to the set working mode, wherein the working parameters comprise the number of springs, the specification of the springs and/or the arrangement pattern of the springs required by the mattress; the production execution unit 30 is used for controlling the mattress spring processing equipment to produce the target mattress spring according to the working parameters; a spring arranging unit 40 for arranging the target mattress springs in the spring arrangement pattern.
The mattress spring processing equipment control system further comprises: a parameter checking unit 50, configured to check the configured working parameters; and
and the checking and judging unit 60 is used for judging whether the checking result exceeds the range value, prompting that the parameter configuration is wrong when the checking result exceeds the range value, and reconfiguring the working parameters of the mattress spring processing equipment through the parameter configuration unit 20.
In addition, the invention also provides mattress spring processing equipment comprising the control system of the mattress spring processing equipment.
Compared with the prior art, the control method and the system for the mattress spring processing equipment and the mattress spring processing equipment adopt the single-head and double-head free switching mode, and one control system can simultaneously control two machine heads to produce the mattress consisting of two springs with different specifications without two single-head machines due to the double-head mode, and simultaneously support the production of mattress springs of a single type, so that the flexibility and the universality of production are greatly improved, the production efficiency of the mattress springs is improved, the springs of different types can be quickly, accurately and stably carried out, the linkage of the two machine heads can be controlled to be smoother and more coordinated by the mode, the precision is higher, the production cost is reduced, the competitiveness is improved, and the production requirements of high efficiency and low cost are met.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (3)
1. A control method of mattress spring processing equipment is characterized by comprising the following steps: setting the working mode of mattress spring processing equipment, wherein the working mode comprises a single-head mode or a double-head mode; if the mattress only has springs with one specification, the single-head mode is configured, and if the mattress has springs with two specifications, the double-head mode is configured; configuring working parameters of mattress spring processing equipment according to a set working mode, wherein the working parameters comprise the number of springs and the specifications of the springs required by a mattress if the working mode is a single-head mode; if the working mode is a double-head mode, the working parameters comprise the number of springs required by the mattress, the specification of the springs and the arrangement pattern between the springs with the two specifications; controlling mattress spring processing equipment to produce a target mattress spring according to the working parameters; arranging the target mattress springs according to the spring arrangement pattern;
the step of controlling the mattress spring processing equipment to produce the target mattress spring according to the working parameters further comprises the following steps of:
verifying the configured working parameters;
under the condition that the checking result is judged to be unreasonable, prompting that the parameter configuration is wrong and reconfiguring the working parameters of the mattress spring processing equipment;
the step of controlling the mattress spring processing equipment to produce the target mattress spring according to the working parameters specifically comprises the following steps:
calculating the size, the size and the number of the target springs according to the working parameters;
controlling corresponding servo action of the mattress spring processing equipment according to the size, the size and the quantity of the target spring so as to produce the target mattress spring;
after the step of arranging the target mattress springs according to the spring arrangement pattern, the method further comprises:
judging whether the number of the target mattress springs reaches the number of the springs in the working parameters, if not, continuing to control mattress spring processing equipment to produce the target mattress springs according to the working parameters; and if so, controlling the mattress spring processing equipment to finish the work.
2. A mattress spring processing apparatus control system, the system comprising:
the mode setting unit is used for setting the working modes of the mattress spring processing equipment, wherein the working modes comprise a single-head mode or a double-head mode, if the mattress only has springs with one specification, the single-head mode is configured, and if the mattress has springs with two specifications, the double-head mode is configured;
the parameter configuration unit is used for configuring working parameters of the mattress spring processing equipment according to a set working mode, and if the working mode is a single-head mode, the working parameters comprise the number of springs and the specifications of the springs required by the mattress; if the working mode is a double-head mode, the working parameters comprise the number of springs required by the mattress, the specification of the springs and the arrangement pattern between the springs with the two specifications;
the production execution unit is used for controlling the mattress spring processing equipment to produce the target mattress spring according to the working parameters;
a spring arrangement unit for arranging the target mattress springs in accordance with the spring arrangement pattern;
the mattress spring processing equipment control system further comprises: the parameter checking unit is used for checking the configured working parameters;
the mattress spring processing equipment control system further comprises: and the checking judgment unit is used for judging whether the checking result is reasonable or not, prompting that the parameter configuration is wrong under the condition that the checking result is unreasonable, and reconfiguring the working parameters of the mattress spring processing equipment through the parameter configuration unit.
3. A mattress spring manufacturing apparatus, characterized in that the apparatus comprises a mattress spring manufacturing apparatus control system according to claim 2.
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| CN201811096962.6A CN109175170B (en) | 2018-09-19 | 2018-09-19 | Control method and system of mattress spring processing equipment and mattress spring processing equipment |
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| CN201811096962.6A CN109175170B (en) | 2018-09-19 | 2018-09-19 | Control method and system of mattress spring processing equipment and mattress spring processing equipment |
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| CN109175170A CN109175170A (en) | 2019-01-11 |
| CN109175170B true CN109175170B (en) | 2020-12-04 |
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| US6155310A (en) * | 1998-09-11 | 2000-12-05 | Sealy Technology Llc | Machinery for automated manufacture of formed wire innerspring assemblies |
| US6688457B2 (en) * | 1998-09-11 | 2004-02-10 | Sealy Technoly Llc | Conveyance system for interface with component production and assembly equipment |
| BE1015661A3 (en) * | 2003-08-27 | 2005-07-05 | Imhold Nv | Method for producing a mattress core and composite spring applied thereby. |
| JP3825027B2 (en) * | 2003-11-07 | 2006-09-20 | ドリームベッド株式会社 | A manufacturing method of a pocket coil bag array, an apparatus for manufacturing a pocket coil bag array using the method, and a pocket coil sheet. |
| CN101780511B (en) * | 2009-03-19 | 2011-10-05 | 叶超英 | Method and device for producing spring bed core full-automatically |
| CN102642032A (en) * | 2012-05-07 | 2012-08-22 | 迪莱姆数控机电(杭州)有限公司 | Two-end lathe and transmission control system thereof |
| GB201604040D0 (en) * | 2016-03-09 | 2016-04-20 | Harrison Spinks Components Ltd | Apparatus and method for making a resilient unit |
| CN110479919A (en) * | 2017-12-29 | 2019-11-22 | 浙江安吉美佳琪家居用品有限公司 | Mechanized production system is used in sping mattress production |
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