CN109170985B - Fodder molasses atomizing device based on electromagnetic induction heating principle - Google Patents
Fodder molasses atomizing device based on electromagnetic induction heating principle Download PDFInfo
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- CN109170985B CN109170985B CN201811214617.8A CN201811214617A CN109170985B CN 109170985 B CN109170985 B CN 109170985B CN 201811214617 A CN201811214617 A CN 201811214617A CN 109170985 B CN109170985 B CN 109170985B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 80
- 235000013379 molasses Nutrition 0.000 title claims abstract description 64
- 230000005674 electromagnetic induction Effects 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000009413 insulation Methods 0.000 claims description 20
- 239000007769 metal material Substances 0.000 claims description 3
- 238000000889 atomisation Methods 0.000 abstract description 7
- 238000001125 extrusion Methods 0.000 abstract description 7
- 238000004026 adhesive bonding Methods 0.000 abstract description 6
- 238000004939 coking Methods 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 230000006698 induction Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/004—Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
- Fodder In General (AREA)
Abstract
The invention discloses a feed molasses atomizing device based on an electromagnetic induction heating principle, which structurally comprises a stirring box, a pressure box, a booster pump, a base, a charging barrel, an atomizer and a heating device, when molasses is extruded into the charging barrel by the booster pump to the right, the outer wall of the charging barrel is wrapped by the heating device, the extrusion condition of the anti-slip layer can be changed by adjusting the locking ring, because the charging barrel is a hollow cylinder, the molasses can be wholly and fully heated by fully wrapping, the local heating is avoided, the molasses is wholly heated, the fluidity is increased, the viscosity is reduced, the atomization is convenient, when the electromagnetic heating control board energizes the spiral coil, the energization of the spiral coil causes the coil to generate a high-frequency magnetic field, through the electromagnetic induction heating principle, the messenger is in the resistance wire intensification in the middle of, and the intensification is extremely fast, prevents that molasses from excessively gluing thick, has reduced the burden of inside booster pump, prevents simultaneously that molasses from gluing inside the feed cylinder and causing the jam.
Description
Technical Field
The invention discloses a feed molasses atomizing device based on an electromagnetic induction heating principle, and belongs to the field of molasses atomizing devices.
Background
Molasses is added into the feed to improve the nutritional value of the feed and promote the digestion and absorption of livestock, and because molasses has viscosity, the molasses is difficult to atomize, the molasses needs to be heated first to reduce the viscosity and increase the fluidity, but local heating or too slow heating often causes the local heating of the molasses for too long time to generate a coking phenomenon, the value of the whole molasses is possibly damaged, or deterioration is caused to remain in the machine.
But the existing molasses atomization device has the following disadvantages:
1. molasses atomizing device is mostly local heating, and this operation makes molasses extremely probably transmit slow when being heated, and then local overheat, produces the coking phenomenon, makes the coking part take place to deteriorate, influences the use value, can remain in inside simultaneously, influences whole operation.
2. Moreover, the heating is too slow, which may increase the viscosity of molasses, reduce the fluidity, make the molasses incapable of being atomized, cause mechanical blockage, and increase the mechanical operation load, and may damage the atomizing device.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a feed molasses atomizing device based on an electromagnetic induction heating principle, and aims to solve the problems that most molasses atomizing devices are locally heated, the molasses atomizing devices are likely to be excessively slowly transmitted when being heated, and then are locally overheated to generate a coking phenomenon, so that a coking part is deteriorated, the use value is influenced, meanwhile, the coking phenomenon is remained in the molasses atomizing devices to influence the overall operation, and in addition, the molasses atomizing devices are excessively slowly heated, so that the viscosity of the molasses is likely to be increased, the fluidity is reduced, the molasses cannot be atomized, the mechanical blockage is caused, the mechanical operation burden is increased, and the atomizing devices are likely to be damaged.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a fodder molasses atomizing device based on electromagnetic induction heating principle, its structure includes agitator tank, pressure tank, booster pump, base, feed cylinder, atomizer, heating device.
The agitator tank top is equipped with the motor, the agitator tank is hollow funnel structure, the pressure tank top welds with the agitator tank bottom, pressure tank left end and booster pump right-hand member fixed connection, screw fixed connection is passed through with the base top to the pressure tank bottom, the feed cylinder left end link up with the pressure tank right-hand member mutually, the heating device inner wall laminates with the feed cylinder outer wall mutually, the feed cylinder right-hand member is connected with the atomizer left end, the atomizer left end is connected for perpendicular with the feed cylinder right-hand member, and the booster pump is turned right-hand member extrusion propelling movement with molasses, and then makes molasses after the atomizer will heat spout with water smoke form.
Heating device comprises electromagnetic heater, catch, insulating layer, infrared emergence layer, skid resistant course, laminating in electromagnetic heater bottom outer end and the insulating layer, the insulating layer top is threaded connection with the catch outer wall, the catch middle-end link up with the insulating layer top mutually, infrared emergence in situ wall welds with the skid resistant course outer wall, the skid resistant course inner wall is connected with the feed cylinder outer wall, and infrared emergence layer can in time provide temperature data, and the antiskid material of skid resistant course makes the skid resistant course only laminate the feed cylinder simultaneously, improves the heating parcel nature.
Correspondingly, the anti-skid layer is of a lug structure, and the upper surface of the anti-skid layer is provided with a threaded concave-convex layer.
Correspondingly, the heat insulation layer is made of soft metal materials, and the heat insulation layer is pressed by the lock ring to generate certain deformation.
Correspondingly, electromagnetic heater comprises spiral coil, electromagnetic heating control panel, resistance wire, connector, zone of heating, spiral coil top is connected for the electricity with the inside electric connection that is of electromagnetic heating control panel, the spiral coil middle-end is clearance fit with the resistance wire top, the resistance wire middle-end link up with the spiral coil middle-end mutually, the resistance wire bottom passes through connector fixed connection with the zone of heating top, and there is not physical contact in spiral coil and the resistance wire, and the heating is accomplished by magnetic field vortex and metal induction.
Correspondingly, the electromagnetic heater lower extreme is connected with the insulating layer, electromagnetic heater is equipped with the zone of heating, the zone of heating outer wall is connected for the draw-in groove with the insulating layer inner wall.
Advantageous effects
When the device is used, molasses is poured into the stirring box, the molasses is stirred along with the stirring box to be more uniform, the molasses is stirred into the pressure box and is extruded to the right by the booster pump to enter the charging barrel, the outer wall of the charging barrel is wrapped by the heating device, the extrusion condition of the anti-skid layer can be changed by adjusting the locking ring, after the electromagnetic heating control panel energizes the spiral coil, the energization of the spiral coil enables the coil to generate a high-frequency magnetic field, the spiral coil and the resistance wire are not in physical contact, heating is completed by magnetic field eddy current and metal induction, metal can be induced by the high-frequency magnetic field, and accordingly self-heating is realized, namely the electromagnetic induction heating principle is adopted, so that the resistance wire in the middle is heated up, the heating is extremely fast, the temperature is transmitted to the heating layer through the connector while being heated, the temperature is induced by the connector, the timely, the energy consumption is reduced, the fluidity of the heated molasses is increased, and the molasses is atomized and sprayed on the feed by the atomizer.
Compared with the prior art, the invention has the beneficial effects that:
1. when molasses gets into the feed cylinder by the booster pump right side extrusion, the feed cylinder outer wall is wrapping up heating device this moment, can change the extrusion condition on skid resistant course through adjusting the catch, because the feed cylinder is hollow cylinder, the parcel fully can make the whole abundant heating of molasses, avoids local intensification, makes molasses wholly intensifie, increases the mobility, and the reduction is glued thick, makes things convenient for the atomizing.
2. After the electromagnetic heating control panel switched on for the spiral coil, the circular telegram of spiral coil produced high frequency magnetic field in making the coil, through the electromagnetic induction heating principle, made the resistance wire that is in the middle and heaies up, and it is extremely fast to heat up, prevented that molasses from excessively gluing thick, has reduced the burden of inside booster pump, prevents simultaneously that molasses from gluing inside the feed cylinder and causing the jam.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a feed molasses atomization device based on an electromagnetic induction heating principle of the invention;
FIG. 2 is a left side sectional view of the heating apparatus of the present invention;
fig. 3 is an enlarged view of the electromagnetic heater of fig. 2 according to the present invention.
In the figure: the device comprises a stirring box-1, a pressure box-2, a booster pump-3, a base-4, a charging barrel-5, an atomizer-6, a heating device-7, an electromagnetic heater-71, a lock ring-72, a heat insulation layer-73, an infrared generation layer-74, an anti-skid layer-75, a spiral coil-711, an electromagnetic heating control board-712, a resistance wire-713, a connector-714 and a heating layer-715.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1, the present invention provides a feed molasses atomization device based on electromagnetic induction heating principle, which comprises: the structure of the device comprises a stirring box 1, a pressure box 2, a booster pump 3, a base 4, a charging barrel 5, an atomizer 6 and a heating device 7, the top of the stirring box 1 is provided with a motor, the stirring box 1 is of a hollow funnel structure, the top of the pressure box 2 is welded with the bottom of the stirring box 1, the left end of the pressure box 2 is fixedly connected with the right end of the booster pump 3, the bottom of the pressure box 2 is fixedly connected with the top of the base 4 through screws, the left end of the charging barrel 5 is communicated with the right end of the pressure box 2, the inner wall of the heating device 7 is attached to the outer wall of the charging barrel 5, the right end of the charging barrel 5 is connected with the left end of the atomizer 6, the left end of the atomizer 6 is vertically connected with the right end of the charging barrel 5, the booster pump 3 extrudes and pushes molasses to the right end, and then the atomizer 6 sprays the heated molasses in a water mist shape, so that the atomized molasses can be fully combined with the feed, and the waste of directly filling the molasses is reduced.
The heating device 7 comprises an electromagnetic heater 71, a lock ring 72, a heat insulation layer 73, an infrared generation layer 74 and an anti-skid layer 75, the outer end of the bottom of the electromagnetic heater 71 is attached to the inner portion of the heat insulation layer 73, the top of the heat insulation layer 73 is in threaded connection with the outer wall of the lock ring 72, the middle end of the lock ring 72 is communicated with the top of the heat insulation layer 73, the inner wall of the infrared generation layer 74 is welded to the outer wall of the anti-skid layer 75, the inner wall of the anti-skid layer 75 is connected with the outer wall of the charging barrel 5, the infrared generation layer 74 can provide temperature data in time, meanwhile, the anti-skid layer 75 is made of anti-skid materials, the anti-skid layer 75 is only attached to the charging barrel 5, heating wrapping performance is improved, the molasses is guaranteed to be heated uniformly and is prevented from.
The anti-skid layer 75 is of a bump structure, and a threaded concave-convex layer is arranged on the upper surface of the anti-skid layer 75.
The heat insulation layer 73 is made of soft metal material, and the heat insulation layer 73 is pressed by the lock ring 72 to generate certain deformation.
Correspondingly, the electromagnetic heater 71 is composed of a spiral coil 711, an electromagnetic heating control board 712, a resistance wire 713, a connector 714 and a heating layer 715, the top of the spiral coil 711 is electrically connected with the inside of the electromagnetic heating control board 712, the middle end of the spiral coil 711 is in clearance fit with the top of the resistance wire 713, the middle end of the resistance wire 713 is communicated with the middle end of the spiral coil 711, the bottom of the resistance wire 713 is fixedly connected with the top of the heating layer 715 through the connector 714, the spiral coil 711 and the resistance wire 713 do not have physical contact, heating is completed by magnetic field eddy current and metal induction, and metal can be induced by a high-frequency magnetic field, so that the metal can emit heat by itself, namely, according to the electromagnetic induction heating principle, the spiral coil 711 is electrified to generate a high-frequency magnetic field in the.
The lower end of the electromagnetic heater 71 is connected with the heat insulation layer 73, the electromagnetic heater 71 is provided with a heating layer 715, and the outer wall of the heating layer 715 is connected with the inner wall of the heat insulation layer 73 through a clamping groove.
When the device is used, molasses is poured into the stirring box 1, the molasses is stirred along with the stirring box 1 to be more uniform, the molasses is stirred and then is put into the pressure box 2, the molasses is extruded to the right by the booster pump 3 to enter the charging barrel 5, the outer wall of the charging barrel 5 is wrapped by the heating device 7, the extrusion condition of the anti-slip layer 75 can be changed by adjusting the locking ring 72, after the electromagnetic heating control panel 712 energizes the spiral coil 711, the energization of the spiral coil 711 generates a high-frequency magnetic field in the coil, the spiral coil 711 does not physically contact with the resistance wire 713, heating is completed by magnetic field eddy current and metal induction, metal is induced by the high-frequency magnetic field, self-heating is realized, namely, the electromagnetic induction heating principle is realized, the resistance wire 713 in the middle is heated, the heating is heated very quickly, the heating is transmitted to the heating layer 715 through the connecting head 714 while the heating, meanwhile, the heat insulation layer 73 prevents temperature diffusion, increases the heating effect, reduces energy consumption, increases the fluidity of the heated molasses, and is atomized and sprayed on the feed by the atomizer 6.
The invention solves the problems that the molasses atomization device is mostly locally heated, the operation is very likely to cause the molasses to be transmitted too slowly when being heated, and then the molasses is locally overheated to generate coking phenomenon, so that the coking part is deteriorated, the use value is influenced, meanwhile, the molasses is remained in the molasses atomization device to influence the whole operation, furthermore, the heating is too slow, the molasses is very likely to increase the viscosity, reduce the fluidity, cannot be atomized, cause mechanical blockage, simultaneously increase the mechanical operation burden, and most likely to cause the atomization device to be damaged, through the mutual combination of the components, when the molasses is extruded to the right by the booster pump to enter the charging barrel, the outer wall of the charging barrel is wrapped with the heating device, the extrusion condition of the anti-skid layer can be changed by adjusting the locking ring, because the charging barrel is a hollow cylinder, the wrapping is sufficient, the molasses is wholly and fully heated, the local, the reduction glues thickly, makes things convenient for the atomizing, and after the electromagnetic heating control panel was circular telegram for spiral coil, spiral coil's circular telegram produced high frequency magnetic field in making the coil, through the electromagnetic induction heating principle, makes the resistance wire that is in the centre rise temperature, and it is extremely fast to heat up, prevents that molasses from excessively gluing thickly, has reduced the burden of inside booster pump, prevents simultaneously that molasses from gluing inside the feed cylinder and causing the jam.
The foregoing merely illustrates the principles and preferred embodiments of the invention and many variations and modifications may be made by those skilled in the art in light of the foregoing disclosure, which are intended to be within the scope of the invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (1)
1. The utility model provides a fodder molasses atomizing device based on electromagnetic induction heating principle, its structure includes agitator tank (1), pressure tank (2), booster pump (3), base (4), feed cylinder (5), atomizer (6), heating device (7), its characterized in that:
the stirring device is characterized in that a motor is arranged at the top of the stirring box (1), the stirring box (1) is of a hollow funnel structure, the top of the pressure box (2) is welded with the bottom of the stirring box (1), the left end of the pressure box (2) is fixedly connected with the right end of the booster pump (3), the bottom of the pressure box (2) is fixedly connected with the top of the base (4) through screws, the left end of the charging barrel (5) is communicated with the right end of the pressure box (2), the inner wall of the heating device (7) is attached to the outer wall of the charging barrel (5), the right end of the charging barrel (5) is connected with the left end of the atomizer (6), and the left end of the atomizer (6) is vertically connected with the right end of the charging barrel;
the heating device (7) is composed of an electromagnetic heater (71), a lock ring (72), a heat insulation layer (73), an infrared generation layer (74) and an anti-skid layer (75), the outer end of the bottom of the electromagnetic heater (71) is attached to the inner side of the heat insulation layer (73), the top of the heat insulation layer (73) is in threaded connection with the outer wall of the lock ring (72), the middle end of the lock ring (72) is communicated with the top of the heat insulation layer (73), the inner wall of the infrared generation layer (74) is welded with the outer wall of the anti-skid layer (75), and the inner wall of the anti-skid layer (75) is connected with the outer wall of;
the anti-skid layer (75) is of a bump structure, and a threaded concave-convex layer is arranged on the upper surface of the anti-skid layer (75);
the heat insulation layer (73) is made of soft metal materials, and the heat insulation layer (73) is pressed by the lock ring (72) to generate certain deformation;
the electromagnetic heater (71) is composed of a spiral coil (711), an electromagnetic heating control board (712), a resistance wire (713), a connector (714) and a heating layer (715), the top of the spiral coil (711) is electrically connected with the inside of the electromagnetic heating control board (712), the middle end of the spiral coil (711) is in clearance fit with the top of the resistance wire (713), the middle end of the resistance wire (713) is communicated with the middle end of the spiral coil (711), and the bottom of the resistance wire (713) is fixedly connected with the top of the heating layer (715) through the connector (714);
the lower end of the electromagnetic heater (71) is connected with the heat insulation layer (73), the electromagnetic heater (71) is provided with a heating layer (715), and the outer wall of the heating layer (715) is connected with the inner wall of the heat insulation layer (73) through a clamping groove.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811214617.8A CN109170985B (en) | 2018-10-18 | 2018-10-18 | Fodder molasses atomizing device based on electromagnetic induction heating principle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811214617.8A CN109170985B (en) | 2018-10-18 | 2018-10-18 | Fodder molasses atomizing device based on electromagnetic induction heating principle |
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| CN109170985A CN109170985A (en) | 2019-01-11 |
| CN109170985B true CN109170985B (en) | 2020-10-13 |
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| GB2623465A (en) * | 2020-05-29 | 2024-04-17 | Bruker Scient Llc | Electrospray ion source for spectrometry using inductively heated gas |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2165985Y (en) * | 1992-07-29 | 1994-05-25 | 朱锡雄 | Electrical heater of injection moulder for plastics |
| CN201552710U (en) * | 2009-09-15 | 2010-08-18 | 董启忠 | Electromagnetic induction heated injection molding machine |
| TWI602965B (en) * | 2015-01-22 | 2017-10-21 | 財團法人紡織產業綜合研究所 | Textile machine and method for manufacturing melt blown fabric using the same |
| CN205196915U (en) * | 2015-11-24 | 2016-05-04 | 天津君威特饲料有限公司 | Device is added in atomizing of fodder molasses |
| CN205272535U (en) * | 2015-12-28 | 2016-06-01 | 北京天成冠通能源科技有限公司 | Electromagnetic induction heating injection molding machine |
| CN205710817U (en) * | 2016-04-07 | 2016-11-23 | 贵州航瑞科技有限公司 | Frock is heated in a kind of sensing for blind rivet mandrel |
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Effective date of registration: 20200914 Address after: 362000 No.53 Dongpu, Wuliu village, Wangchuan Town, Hui'an County, Quanzhou City, Fujian Province Applicant after: Qianxu advertising design department, Wangchuan Town, Hui'an County Address before: 362343 Shijing Town, Nanan City, Quanzhou, Fujian, 10 Applicant before: NAN'AN JINYU COMMERCE AND TRADE Co.,Ltd. |
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Effective date of registration: 20231013 Address after: 733000 Gansu Wuwei Liangzhou District, Huang Yang Town Industrial Park Patentee after: Wuwei Jinsui Agricultural Development Co.,Ltd. Address before: No. 53, Dongpu, Wuliu Village, Wangchuan Town, Hui'an County, Quanzhou City, Fujian Province, 362000 Patentee before: Qianxu advertising design department, Wangchuan Town, Hui'an County |