CN109170927A - Intelligent production line for removing core of fresh jujube - Google Patents
Intelligent production line for removing core of fresh jujube Download PDFInfo
- Publication number
- CN109170927A CN109170927A CN201811050579.7A CN201811050579A CN109170927A CN 109170927 A CN109170927 A CN 109170927A CN 201811050579 A CN201811050579 A CN 201811050579A CN 109170927 A CN109170927 A CN 109170927A
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- China
- Prior art keywords
- stoning
- rack
- enucleated
- fresh dates
- laser
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/02—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit
- A23N4/08—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit for dates, olives or the like oblong fruits
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
- G01V8/12—Detecting, e.g. by using light barriers using one transmitter and one receiver
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- Life Sciences & Earth Sciences (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Geophysics (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to an intelligent fresh jujube denucleating production line which comprises a frame, a fresh jujube conveying belt, a pressing mechanism, a denucleating mechanism and a position adjusting mechanism, wherein the frame is provided with the circulating conveying belt, the conveying belt is hinged by a plurality of fixing blocks, each fixing block is provided with a fresh jujube positioning groove, the lower surfaces of every three fixing blocks are provided with a laser emission point, the frame is correspondingly provided with a laser detector point, and the laser emission points of the lower surfaces of the fixing blocks are detected by the laser detector point and are correspondingly arranged. The fresh jujube pit removing machine provided by the invention consists of two parts, namely a telescopic rotary pit removing device and a one-way pit removing device, can remove pits at high speed and accurately, avoids the phenomenon that the fresh jujube pits are too large and break two ends, and avoids the phenomenon that a large amount of pulp is adhered to the removed pits.
Description
Technical field
The invention belongs to jujube production equipment field, especially a kind of fresh dates are enucleated intelligent production line.
Background technique
Fresh dates processing develops rapidly in recent years, and fresh dates stoning is important link in processing, but at present processing method compared with
For backwardness, most of or artificial row's jujube foot steps on stamping knife stoning, and large labor intensity, production efficiency is low, while not being inconsistent combined foodstuff and defending
Raw to require, there is also security risks, and since fresh dates fruit is more crisp, existing that nuclear equipment is gone to can frequently result in fresh dates rupture,
The part fruit stone removed is stained with a large amount of pulp, and waste is serious, and artificial Enucleation efficiency is low, and the amount of labour is big, and safety is low.
The defect of the prior art is as follows:
1, fresh dates rupture is easily led to, because fresh dates fruit is more crisp；2, cause the fruit stone removed viscous in corer operation
There are a large amount of pulp, waste is serious；3, reason: stoning speed is slow.Existing corer stoning effect is not accurate, and corer is easy to train off
Fruit stone.Reason: wide between the shape both ends detail of fresh dates, existing corer is unable to precise positioning.
By retrieval, patent document relevant to the application, specific disclosure are as follows as follows for discovery:
1, a kind of safety-type jujube pitter (CN206547821U), a kind of stoning with plum blossom disk of the patent disclosure
Machine, but the patented technology is placed in jujube fruit in stoning mechanism, is directly enucleated, this operating technology destroys new fresh dates fruit
Rate is higher.The newly-increased rotation seeder of this patent, can be improved healthy fruit.
2, jujube pitter (CN206423506U), the patent disclosure fall with baffle the device of jujube, but equally
It is directly to be enucleated, destructive rate is higher.
3, a kind of modularization jujube pitter (CN206453162U), the patent disclosure is with going out core slideway and out jujube cunning
The device in road, it is durable, but not efficiently, operation can be efficiently rapidly completed in this patent.
By the comparison of technical characteristic, patent document disclosed above is all different with technical pattern of the invention, Bu Huiying
Ring the creativeness and novelty of the present patent application.
Summary of the invention
It is an object of the invention in place of overcome the deficiencies in the prior art, provide a kind of intelligent production line of fresh dates stoning,
Fresh dates stoner provided by the invention has intelligence, and laser aid realizes accurate focusing, and air charging system ensure that stoning position
The stability set.
The present invention solves its technical problem and adopts the following technical solutions to achieve:
A kind of intelligent production line of fresh dates stoning, including rack, fresh dates conveyer belt, hold-down mechanism, stoning mechanism and position
Set adjustment mechanism, it is characterised in that: specific structure is as follows
Endless apron is installed, conveying is fitted together by multiple fixed blocks hinge, is formed with fresh dates on each fixed block in rack
Locating slot installs a laser emission point in the lower surface at interval of three fixed blocks, on the rack one laser of the corresponding installation of installation
Detector points, the laser detector point detect the laser emission point of fixed block lower surface to being correspondingly arranged；
The structure of hold-down mechanism are as follows: portion is equipped with compression bracket on the rack, compresses and installs compression cylinder on bracket, compresses
Cylinder head portions install down transverse beam, and four down-pressed poles are installed at down transverse beam lower part interval, and it is soft that each pushing boom end is fixedly mounted with one
Compensating squeeze head；
It is enucleated the structure of mechanism are as follows: in the side of rack conveyer belt installation stoning knife rest, be enucleated on knife rest and be horizontally mounted
Core cylinder, cylinder head portions installation laterally push away beam, push away four stoning motors of spaced and parallel installation on beam, be enucleated the output rod end of motor
Handle knife is removed in portion's installation rotation, and rotation is gone to handle knife end coaxially to correspond to the axis part of fresh dates locating slot, passed through on stoning motor
One strut installation, 1 positioning laser detector point；
In the other side of rack conveyer belt, it is symmetrically installed a roof nucleus bracket with stoning knife rest, a gas is installed on roof nucleus bracket
Push-rod frame is installed in cylinder, cylinder front end, and four mandrils are installed in push-rod frame front end, and coaxially handle blade axle centre is removed in corresponding rotation in push rod axle center；
Laser detector point and laser emission point, the laser detector point and laser emission point are installed on roof nucleus bracket and stoning knife rest
After correspondence, coaxially handle blade axle centre is removed in corresponding rotation in mandril axle center；
The structure of position adjusting mechanism are as follows: conveyer belt fixed block is installed in the rack of conveyer belt lower part and adjusts head,
It adjusts head upper surface and installs down adjustable lifting push rod, the lower surface fresh dates that lifting push rod upper surface resists fixed block are fixed
A laser emission point, the corresponding stoning motor of the laser emission point are installed by a strut on lifting push rod in the center of slot
Laser detector point, in the presence of two o'clock it is corresponding after, which carries out rotation stoning work；
Moreover, the stoning mechanism position in rack installs reject chute.
Moreover, in front end of rack, conveyer belt end mounting finished product case.
Moreover, installing silica gel inner sleeve in locating slot.
The advantages and positive effects of the present invention are:
Fresh dates stoner structure provided by the invention is simple, and stoning rate is high, and stoning rate is reached 99.9%, gone using rotation
Handle knife reduces probability damaged in fresh dates After Enucleation, damaged Shuai≤0.5%, and processing capacity can reach 100-150kg/h, consumption
Water 2kg/h, scope of application 14-34mm, fresh dates stoner can rotate, and high speed precisely stoning, avoid the fruit removed
The phenomenon that a large amount of pulp are stained with above core.
Fresh dates stoner provided by the invention removes nuclear equipment by Telescopic rotary and unidirectionally nuclear equipment two large divisions is gone to form,
It can precisely be enucleated at a high speed, avoid fresh dates fruit stone excessive the phenomenon that bursting both ends, avoid and be stained with above the fruit stone removed greatly
The phenomenon that measuring pulp.
Corer laser detection equipment uses cheap diode detector in fresh dates stoner provided by the invention,
Whole purchase valence is at 100 yuan or so, and (40 yuan/8L of nitrogen or so, 30 yuan/10L of carbon dioxide are left for 500 yuan or so of inflated device
It is right), 1000 yuan of handle rotary cutter or so are gone, 2000 yuan of seeder or so, 200 yuan of motor or so, whole to need 3800 yuan altogether, valence
The cheap wide spectrum of lattice is applicable in.
Detailed description of the invention
Fig. 1 is the structural scheme of mechanism of the application production line.
Fig. 2 is the structural scheme of mechanism for being enucleated mechanism and roof nucleus mechanism.
Specific embodiment
The invention will be further described with reference to the accompanying drawing and by specific embodiment, and following embodiment is descriptive
, it is not restrictive, this does not limit the scope of protection of the present invention.
A kind of intelligent production line of fresh dates stoning, including rack 4, fresh dates conveyer belt, hold-down mechanism, stoning mechanism and position
Adjustment mechanism is set, fresh dates conveyer belt is installed in rack, be enucleated area for rack side, and four fresh dates in conveyer belt transmitting stoning area are defeated
It being sent at hold-down mechanism, fresh dates is compressed on the conveyor belt, after compression, the position of handle knife is gone in position adjusting mechanism adjustment rotation,
At each corresponding jujube core, after corresponding, rotation goes handle knife uniformly to carry out stoning operation, and then hold-down mechanism lifts, and conveyer belt is again
4 fresh dates are transported to being enucleated area, and then are enucleated operation again.
Endless apron is installed, conveying is fitted together by multiple fixed blocks 2 hinge, is formed with fresh dates on each fixed block in rack
Locating slot 1 installs a laser emission point 3 in the lower surface at interval of three fixed blocks.The corresponding installation one of installation on the rack swashs
Photodetector point 12, when laser detector point detects the laser emission point of fixed block lower surface, carriage is temporarily ceased, and is completed
It compresses, alignment, stoning process.
The structure of hold-down mechanism are as follows: portion, which is equipped with, on the rack compresses bracket 5, compresses and installs compression cylinder 6 on bracket, pressure
Tight cylinder head portions install down transverse beam 7, and four down-pressed poles 8 are installed at down transverse beam lower part interval, and each pushing boom end is fixedly mounted with one
Softer, elastic pressure head, pressure head lower end correspond to fresh dates locating slot top, start lower air cylinder, and each pressure head pushes down a fresh dates, under
One step completes stoning work.
It is enucleated the structure of mechanism are as follows: in the side of rack conveyer belt installation stoning knife rest 24, be enucleated on knife rest and be horizontally mounted
It is enucleated cylinder 29, cylinder head portions installation laterally pushes away beam 25, pushes away four stoning motors 27 of spaced and parallel installation on beam, be enucleated motor
Handle knife 30 is removed in output boom end installation rotation, and rotation is gone to handle knife end coaxially to correspond to the axis part of fresh dates locating slot, is being enucleated
By 1 positioning laser detector point 28 of a strut 26 installation on motor, rotation goes handle knife to revolve as motor shaft rotates when stoning
Turn, advance with the propulsion of cylinder, completion turns core process.
In the other side of rack conveyer belt, it is symmetrically installed a roof nucleus bracket with stoning knife rest, a gas is installed on roof nucleus bracket
Push-rod frame 21 is installed in cylinder 23, cylinder front end, and four mandrils 22 are installed in push-rod frame front end, and coaxially handle knife is removed in corresponding rotation in push rod axle center
Axle center.In order to be directed at the two, installation laser detector point 41 and laser emission point 42 on roof nucleus bracket and stoning knife rest, two
After person is corresponding, coaxially handle blade axle centre is removed in corresponding rotation in mandril axle center.
After Enucleation are as follows: stoning keeps jujube unstable in order to prevent, and the application takes two kinds of measures, one is in locating slot
Silica gel inner sleeve is installed, increases jujube frictional force, prevents from rotating, the second is, while stoning, mandril withstands jujube at another,
Improve stability force.
Rotating knife stops after rotating 3-5 seconds, and stoning knife rest recession, the cylinder of roof nucleus bracket is pushed forward, and mandril ejects jujube core,
It falls in reject chute.
The structure of position adjusting mechanism are as follows: conveyer belt fixed block is installed in the rack of conveyer belt lower part and adjusts head 13,
Adjustable lifting push rod 11 in the case where adjusting head upper surface and installing, lifting push rod upper surface resist the lower surface fresh dates of fixed block
A laser emission point 9, the corresponding stoning of the laser emission point are installed by a strut on lifting push rod in the center of fixing groove
The laser detector point of motor, after corresponding in the presence of two o'clock, which carries out rotation stoning work.Due to the four of single treatment
A fixed block, it is therefore desirable to which four fixed blocks are completed after being aligned simultaneously, and motor rotates together, and cylinder pushes away forward beam, to four
A fresh dates carry out turning core.
After completing the process, pressure head is corresponding with lifting push rod, and locating piece and fresh dates are clamped, and is enucleated cylinder and roof nucleus cylinder
Advance, clamp jujube, motor rotation, rotation goes handle knife to carry out turning core.Turn after core stoning cylinder and goes handle knife to drop back with rotation, top
The mandril of core ejects jujube core, and after stoning, roof nucleus cylinder is retreated, and above mentions hold-down mechanism, promotes pressure head, goes up and down under push rod
Drop, moving of conveyer belt, until continuing to be enucleated after lower four fixed blocks.
Reject chute 14 is installed in the stoning mechanism position of rack, holds jujube core, in front end of rack, conveyer belt end is mounted to
Product case 15, the fresh dates after preventing stoning.The application all devices fuselage is all made of 304 model stainless steels of international standard, health
Grade meets GMP international standard.
The application relevant apparatus parameter declaration is as follows:
(1) voltage of the power motor of conveyer belt is 220V, power 0.5kw.
(2) fresh dates dedicated conveyer belt material is PVC, and specification list passage length * width is 1000mm*50mm.Whole conveying
Band is supported by stainless steel frame.
(3) locating slot scale lengths * width * height is 50mm*35mm*35mm, positions separation 50mm, concave, is hung down
Directly in fresh dates dedicated conveyer belt, wherein the locating slot positioned at seeder part is controlled by the inflated device of laser aid core,
It can rise or fall.
(4) shaft chisel diameter 35mm, spacing 50mm are removed in rotation, and perpendicular to conveyer belt.
(5) nuclear equipment is gone mainly to be made of two large divisions, respectively Telescopic rotary removes nuclear equipment and unidirectionally removes nuclear equipment.
It is scalable that nuclear equipment is gone to be enucleated bar by rotatable flexible, leak core steel plate, triangle dynamic rotation mechanism, compression steel plate, utensil slides
Road, power spring, power rotary device composition.Unidirectionally go nuclear equipment by triangle dynamic rotation mechanism, compression steel plate, utensil slides
Road, power spring, power rotary device and stoning bar composition.Wherein:
Triangle dynamic rotation mechanism, material are 304 model stainless steels, and side length 20-30mm, mechanism is centered on triangle
Ring gear is center of rotation, while ring gear is rotated around axis center, triangle dynamic rotation mechanism itself also around center from
Turn, and be in smooth shape outside triangle power device, triangle dynamic rotation mechanism rotates a circle, and it is primary that corer completes stoning；Pressure
Contracting steel plate material is 304 model stainless steels, diameter 30-35mm, thickness 8-15mm, two pieces of compression steel plate spacing 15-25mm；Power
Spring materials are stainless steel wire, outer diameter 30-35mm, internal diameter 15-17mm, free long 50-80mm, fixed number 1-15N, decrement 25-
32N, loading 50-100N, corrosion-resistant, heat-resisting use is magnetic, and allowable temperature is up to 290 DEG C；Utensil taxiway material is 304 types
Number stainless steel, length * width 85-135mm*20-25mm, hollow position are slided for two pieces of compression steel plates；In dynamic rotation equipment
Containing power wheel, power wheel controls corer rotary motion, is enucleated pole length 100mm, diameter 5-8mm, spacing 50mm；Power rotation
Rotary device material is 304 model stainless steels, diameter 10-20mm.Rotatable flexible is enucleated bar 150mm, diameter 5-8mm, spacing
50mm；Loophole steel plate material be 304 model stainless steels, diameter 30-35mm, thickness 8-15mm, loophole aperture be diameter 5mm, two
Block compression steel plate spacing 15-25mm.
(6) laser detector main laser device, laser detector and measuring circuit composition, can be contactless remote right
Coke measurement.When fresh dates reach seeder program, emit laser pulse positioned at the laser diode unidirectionally gone on nuclear equipment,
Laser detector is transmitted to the laser gone on nuclear equipment positioned at Telescopic rotary by recording and converting optical signals to electric signal
Device, while the inflated device below locating slot is controlled, so that the fresh dates jujube core in locating slot is precisely adjusted with corer
Position, to realize precisely focusing stoning；
(7) inflated device is mainly by pressure vessel, valve, gas mixer (CO2And N2), gas circulating tube, control
System (link laser) composition.Laser after control system receives electric signal, passes through the tune of control valve precisely to defocused
Section, is uniformly mixed so that the gas in pressure vessel enters gas mixer, and mixed gas enters gas circulation
Pipe, due to the presence of gas density difference, produces power pressure, to control rising or falling for locating slot.It is filled when rising
Enter gas, when decline automatic eluting gas, it is described here to be filled with and in outflow refers to controlling by gas circulating tube and realize
Circulation, is not related to gas loss phenomenon.
(8) reject chute scale lengths * width is 500mm*200mm.
2. application method and working principle
Power motor is opened, motor, to drive whole equipment to operate, is set by driving driving wheel and the rotation of driven wheel group
When the fresh dates in locating slot are sent to handle program of device, the handle stage property cutting of Xiang Xiaing (rotation journey while rotating is gone in rotation
Degree is 2-4mm), that completes fresh dates both ends goes handle to work；
When fresh dates reach seeder program, when fresh dates reach seeder program, positioned at unidirectionally going on nuclear equipment
Laser diode emit laser pulse, laser detector by record and convert optical signals to electric signal, be transmitted to position
The laser on nuclear equipment is removed in Telescopic rotary, while controlling the inflated device below locating slot, so that positioning
Fresh dates jujube core in slot is precisely transposed with corer.When stoning, scalable corer is slowly enucleated in rotation, is enucleated degree 3-
After 4mm, rotation goes handle knife to drop back, and then by unidirectionally going the stoning bar of nuclear equipment to push stoning, the core removed falls into scalable go
Core utensil leaks in core steel plate, to call in reject chute, to realize precisely focusing stoning, operation is completed.
Claims (4)
1. a kind of fresh dates are enucleated intelligent production line, including rack, fresh dates conveyer belt, hold-down mechanism, stoning mechanism and position
Adjustment mechanism, it is characterised in that: specific structure is as follows
Endless apron is installed, conveying is fitted together by multiple fixed blocks hinge, and fresh dates positioning is formed on each fixed block in rack
Slot installs a laser emission point in the lower surface at interval of three fixed blocks, on the rack one laser detection of the corresponding installation of installation
Device point, the laser detector point detect the laser emission point of fixed block lower surface to being correspondingly arranged；
The structure of hold-down mechanism are as follows: portion is equipped with compression bracket on the rack, compresses and installs compression cylinder, compression cylinder on bracket
Down transverse beam is installed in end, and four down-pressed poles are installed at down transverse beam lower part interval, and each pushing boom end is fixedly mounted with a softer, elastic
Pressure head；
It is enucleated the structure of mechanism are as follows: in the side of rack conveyer belt installation stoning knife rest, be enucleated on knife rest and be horizontally mounted stoning gas
Cylinder, cylinder head portions installation laterally push away beam, push away four stoning motors of spaced and parallel installation on beam, are enucleated the output boom end peace of motor
Handle knife is removed in dress rotation, and rotation goes to handle knife end coaxially to correspond to the axis part of fresh dates locating slot, passes through one on stoning motor
Positioning laser detector point of bar installation；
In the other side of rack conveyer belt, it is symmetrically installed a roof nucleus bracket with stoning knife rest, a cylinder, gas are installed on roof nucleus bracket
Push-rod frame is installed in cylinder front end, and four mandrils are installed in push-rod frame front end, and coaxially handle blade axle centre is removed in corresponding rotation in push rod axle center；In roof nucleus
Laser detector point and laser emission point are installed, the laser detector point and laser emission point are corresponding on bracket and stoning knife rest
Afterwards, coaxially handle blade axle centre is removed in corresponding rotation in mandril axle center；
The structure of position adjusting mechanism are as follows: be equipped with conveyer belt fixed block in the rack of conveyer belt lower part and adjust head, adjusting
Adjustable lifting push rod is installed down in head upper surface, and lifting push rod upper surface resists the lower surface fresh dates fixing groove of fixed block
Center, installs a laser emission point by a strut on lifting push rod, and the corresponding stoning motor of the laser emission point swashs
Photodetector point, after corresponding in the presence of two o'clock, which carries out rotation stoning work.
2. fresh dates according to claim 1 are enucleated intelligent production line, it is characterised in that: in the stoning mechanism position of rack
Reject chute is installed.
3. fresh dates according to claim 1 are enucleated intelligent production line, it is characterised in that: in front end of rack, convey band edge
Portion's mounting finished product case.
4. fresh dates according to claim 1 are enucleated intelligent production line, it is characterised in that: installed in silica gel in locating slot
Set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811050579.7A CN109170927A (en) | 2018-09-10 | 2018-09-10 | Intelligent production line for removing core of fresh jujube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811050579.7A CN109170927A (en) | 2018-09-10 | 2018-09-10 | Intelligent production line for removing core of fresh jujube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109170927A true CN109170927A (en) | 2019-01-11 |
Family
ID=64915641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811050579.7A Pending CN109170927A (en) | 2018-09-10 | 2018-09-10 | Intelligent production line for removing core of fresh jujube |
Country Status (1)
| Country | Link |
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| CN (1) | CN109170927A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113100452A (en) * | 2021-03-30 | 2021-07-13 | 陈亚良 | Automatic quick device that denucleates of location |
| CN113100453A (en) * | 2021-04-07 | 2021-07-13 | 新疆农垦科学院 | Milk jujube production device and milk jujube production method |
-
2018
- 2018-09-10 CN CN201811050579.7A patent/CN109170927A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113100452A (en) * | 2021-03-30 | 2021-07-13 | 陈亚良 | Automatic quick device that denucleates of location |
| CN113100453A (en) * | 2021-04-07 | 2021-07-13 | 新疆农垦科学院 | Milk jujube production device and milk jujube production method |
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Application publication date: 20190111 |