CN1091699C - Manufacture method and product of stereoscopic sculpture plate snadwiched with built-in core layer - Google Patents
Manufacture method and product of stereoscopic sculpture plate snadwiched with built-in core layer Download PDFInfo
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- CN1091699C CN1091699C CN 96120159 CN96120159A CN1091699C CN 1091699 C CN1091699 C CN 1091699C CN 96120159 CN96120159 CN 96120159 CN 96120159 A CN96120159 A CN 96120159A CN 1091699 C CN1091699 C CN 1091699C
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- sandwich layer
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- inner splint
- tiles
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Abstract
The present invention provides a production method and a product of a stereo sculpture plate with a splice-bond core layer. In the present invention, the splice-bond core layer is clamped between two splint surface layers comprising carved patterns, and a plurality of reinforcing sash bars are alternately stuck between the two surface layers to encircle the core layer to form a stereo sculpture plate, wherein the core layer is a stepped coupling mechanism or a concave-convex shaped coupling mechanism (' groove'type structure) formed by the edges of a plurality of adjacent core layer units to match with the shaped of the surface layers, and the core layer units can be coupled with the surface layers in a fine adjusting way; the stereo sculpture plate is formed to be applied to the civil construction decoration engineering of a leaf (a door leaf), or a compartment plate, etc.
Description
The present invention relates to a kind of stereoscopic sculpture plate method for making and product that tiles the formula sandwich layer that be embedded.
This case inventor before once spent three-dimensional door shaping structure a case (hereinafter to be referred as preceding case) with hard plastic, and to the novel patent of Taiwan patent application, it is on record to check and approve bulletin on June 21st, 79, Announcement Number: 136855.
Be somebody's turn to do being characterised in that of preceding case: this plastic cement Three-D lining cover is injected Poly dragon, PU, ABS, PS etc. for mould and is served as a contrast as making within the door.It is that liner is to form the structure of door that this liner also can cooperate ejection formations such as clamping plate, gauze wire cloth, angle material.Only should serve as a contrast necessary full wafer, whole sheet metal forming manufacturing within the preceding case.And the intaglio lines of the necessary fitting face cortex of the concave convex texture of liner, if because of the error on manufacturing such as mould, processing procedure, assembling or the QC, then the carving concave convex texture of liner must match with the dimpled grain road of musculus cutaneus floor, produce wrinkle as inadequate clamping meeting, arch upward in the part, or torsional deformation, even stress is concentrated, breaks easily, form flaw, increase fraction defective, can't promote the noble texture and the economic worth of product, and existing its shortcoming.
The present invention's purpose aims to provide a kind of method for making and product that is embedded the stereoscopic sculpture plate that tiles the formula sandwich layer, it is to make the two clamping plate surface layer therebetween and that contain carved pattern can tile the formula sandwich layer, and the most reinforcement mouldings of mat at interval, sticking enclose this sandwich layer to form a stereoscopic sculpture plate to rectify among being located at two surface layers, wherein this sandwich layer is that the edge that is respectively adjoined each other by most sandwich layers unit forms staged or concavo-convex coupling mechanism (" tongue and groove " formula structure), the fine-tuning ground slidingly couple with the moulding that cooperates surface layer is decorateed the usefulness of engineering to form this stereoscopic sculpture plate for civil construction such as door leaf (door leaf) or compartment plates.
Technical scheme of the present invention comprises: a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded comprises: first surface layer, and it contains ridge design and bonding first inner splint of its inner surface; One tiles the formula sandwich layer, is formed by most sandwich layers mutual slidingly couple assembly in unit group; One reinforcement moulding group contains most moulding frames and encloses this sandwich layer; And second surface layer, contain bonding second inner splint of ridge design and its inner surface make this sandwich layer and this moulding group be located between this second surface layer and between first and second inner splint to form the stereoscopic sculpture plate person; Wherein respectively this sandwich layer unit to should first, the concave convex texture of two surface layers respectively is provided with concave convex texture, by being in assembly, engaging this sandwich layer in first, in the time of between two surface layers, make these sandwich layer unit make slidingly couple, superimposed fine and closely woven, smooth and easy with the coincide ridge design of these one, two surface layers of the ridge design of fine setting sandwich layer with short interlayer.
Wherein respectively this sandwich layer unit lies in the two sides and is concaved with most air chambers respectively.
Wherein respectively this sandwich layer unary system is equipped with the moulding hole, to stretch into intensity and the deadlocked power of auxiliary moulding with this sandwich layer of reinforcement.
Wherein respectively this sandwich layer is one-body molded the combination with each inner splint.
Wherein most straight types are contained and horizontal type moulding encloses this sandwich layer to rectify in system of this reinforcement moulding group system.
Wherein this moulding group contains top or bottom or the dual-side that an interior moulding of horizontal type (or longitudinal type) and the outer moulding of a horizontal type (or longitudinal type) are positioned at this sandwich layer at least, forms the usefulness of a hollow cell to do to cut adjusting in response to the height or the width of door leaf between this horizontal type or the inside and outside moulding of longitudinal type.
Wherein respectively this surface layer is made with the plastic cement layer material of timber thin layer or imitative wood grain.
Wherein respectively this sandwich layer unit system is from materials such as the foaming body of sound insulation, heat insulation, fire prevention, obturators, and the mat stick is sticking to be located between this first and second surface layer and first and second inner splint.
Wherein respectively this sandwich layer unit lies in abutting connection with the adjoiner of another sandwich layer system and is mutual slidingly couple.
The method for making that is embedded the stereoscopic sculpture plate that tiles the formula sandwich layer comprises:
A, first of moulding and the second layer are embossed with ridge design;
B, with first inner splint, second inner plating respectively punching with respectively in response to the ridge design of this surface layer respectively;
C, with first and second inner splint gluing, apply stick, this surface layer is fitted with this inner splint respectively respectively;
Respectively this surface layer that D, order are fitted with inner splint is simultaneously by upper and lower rolling (or glue) wheel, is applied to commentaries on classics respectively in this surface layer and this inner splint on the edge face in being decorated with stick on the wheel rim in advance, and the concave convex texture place can fill out gap filler;
E, with straight type, horizontal type moulding group frame enclose, stick in advance the number have on first surface layer, first inner splint of stick;
F, make sandwich layer then in straight, horizontal type moulding group is rectified the space that surrounds again; And be stained with auxiliary moulding and angle material;
G, be stained with second surface layer and second inner splint again in this sandwich layer at last, this moulding group and this first surface layer and first inner splint topmost, with form an interlayer through pressurization, gummed with this stereoscopic sculpture plate of moulding.
Below in conjunction with drawings and Examples the present invention is described in detail.
Fig. 1 is the present invention's composition outward appearance.
Fig. 2 is the decomposing schematic representation of each element of the present invention.
Fig. 3 tiles the stravismus schematic diagram of formula sandwich layer for the present invention.
Fig. 4 is the 4-4 direction sectional view of Fig. 1 of the present invention.
Fig. 5 is the amplification cut-away view of Fig. 4.
Fig. 6 is the amalgamation longitudinal section schematic diagram of sandwich layer of the present invention.
Fig. 7 looks schematic diagram for the present invention forms on the cutting open of back.
Fig. 8,9 is for the flow chart of method for making of the present invention.
Figure 10 is another desirable sterogram of sandwich layer of the present invention.
Consult all diagrams, stereoscopic sculpture plate of the present invention is made up by following all elements to make, that is: first surface layer, 1, the first inner splint 2 tiles formula sandwich layer 3, reinforcement moulding group 4, the second surface layers 5 and second inner splint 6 etc.The present invention is applicable to door leaf (door leaf) or interseptal board, sheet, screen or the like, and shape and purposes do not limit.
This first surface layer 1 can thin material or the thin layer of imitative wood grain and the artistic design pattern that ridge design 13 is made in plastic foil (film) embossing, as shown in the figure, because the formation of ridge design 13 is separated into outer part 11 then, parts such as middle ring portion 12 and central portion 14.Only in fact,, the engraving lines is ever-changing, and the present invention does not add and gives restriction.And the surface material that is used is not also limited.
This first inner splint 2 can clamping plate or laminated plates (Iaminates) make, the mat stick is surface within this first surface layer 1 then, its method for making can the roller roll extrusion, driving, make inner splint 2 gluings, make stick be attached to bonding again this surface layer 1 on the inner splint 2, this inner splint 2 also may be partitioned into outer part 21, middle ring portion 22 and central portion 24 corresponding to this surface layer 1, is to separate with gap 2 (being the three-dimensional ridge design place) between each one, so that fit within first surface layer 1 on the surface.
In like manner, the artistic design pattern that this second surface layer 5 has also been made ridge design 53 with the thin layer and plastic foil (Flim) embossing of thin material or imitative wood grain, as shown in the figure, because the formation of ridge design 53 is separated into parts such as outer part 51, middle ring portion 52 and central portion 54 then.
This second inner splint 6 is also made with clamping plate or laminated plates, the mat stick is surface within this second surface layer 5 then, this second inner splint 6 also may be partitioned into outer part 61, middle ring portion 62 and central portion 64 corresponding to this second surface layer 5, be to separate between each one, so that fit within second surface layer 5 on the surface with gap 63 (this that is three-dimensional ridge design place).
Its size system of the interlayer of this second surface layer 5,6 formation of second inner splint equates, corresponding to this first surface layer 1 and first inner splint 2.
Among the present invention each surface layer 1 or 5 and inner splint 2 or 6 also can be one-body molded, directly make within the door leaf, skin, the present invention does not limit it.
This tiles formula (or title " groove and tognue type ") sandwich layer 3, is to be tiled and combined by most sandwich layers unit 31,31a, 31b, 31c shown in the 2nd, 3,6 figure.Respectively the place of adjoining each other of this sandwich layer unit is provided with the coupling bead 32 of concavo-convex or stepped (or other shapes), 32a, 32b, 32c is so that the cunning of sliding is mutually closed as the 6th figure real, shown in the dotted line, can cooperate surface layer 1 in this way, 5 concave convex texture 13,53 and finely tune, telescopic adjustment, so that sandwich layer 3 and surface layer 1,5 concavo-convex cutting in the groove energy, outer coincideing, and do the properest, smooth and easy interlayer, arch upward in order to avoid produce, distortion, tight, distortion, it is superimposed that air blast expansion etc. has some setbacks, that is can not influence the appearance looks elegant of whole Sandwiched door band, can not distort, can not accumulate stress, cause the flaw phenomenon of slight crack breakage, the carved door that the present invention is constituted, partition door, the print quality is careful, organize careful, the smooth-going elegance of outward appearance and rich noble texture and economic worth and be better than the three-dimensional door patent (preceding case) of No. the 136855th, bulletin that this case creator before disclosed.
This sandwich layer 3 is provided with ridge design 33 with to ridge design 13,53 that should surface layer 1,5, as shown in Figure 4.Again this sandwich layer 3 be concaved with most air chambers 34 can in all surface layers 1,5 of the present invention, clamping plate 2,6 and sandwich layer 3 and moulding 4 folders also, during the lamination combination, allow that air therebetween has the space that holds, and can not produce air blast, heave to cause and produce unnecessary distortion, influence the structural quality of door-plate.
The polystyrene that the present invention's sandwich layer can foam, polyurethane second enzyme or other sound insulations, thermal insulation material can be added flame retardant in case of necessity, and to constitute fire lobby, the present invention does not limit its material.
Can wear some mouldings hole 35 in each sandwich layer unit so that hold moulding 43 with as reinforcement and the deadlocked usefulness (referring to Fig. 2,6) of reinforced core.
This reinforcement moulding group 4 comprises various moulding, can be the tenon bar (being commonly called as the angle material person of " angle son ") of timber, moulding 42 in the vertical door frame strip 41 as shown in Figure 2, horizontal type; And the auxiliary frame 43 in the moulding hole 35 of break-through sandwich layer 3 and can with first and second surface layer 1,5 mat sticks now firmly; The outer moulding 44 of straight type that cooperates the periphery again; Outer 45 block diagrams of moulding of horizontal type become the skeleton of door leaf or print, with bonding two surface layers 1,5 of stick and two clamping plate 2,6, are overlapped into Fig. 4 then again, the stereoscopic sculpture plated construction shown in 6,7 and can be the usefulness of door leaf (door leaf) and other compartments, print.Can add angle material 46 so that the usefulness of door handle or door lock (not shown) is installed at two 41,44 of inside and outside straight type mouldings.
When engaging each element, apply stick in the interface layer of sandwich layer 3, moulding 4 and two surface layers 1,5, two clamping plate 1,6, with bonding sandwich layer 3 and clamping plate 2,6, sandwich layer 3 and surface layer 5,1, moulding 4 and clamping plate 6,2, shown in Fig. 4,5, for preventing surface layer 5,1 and sandwich layer 3 or clamping plate 6, during not gluing of crack between 2 (promptly not having the sticking neat of adequate thickness), (S is Sealant) to urge the glued fully of each interelement, to tie up its intensity, quality can to add the filling gap filler.
Shown in Fig. 4,6,7, be partitioned into a hollow cell H between the inside and outside moulding 42,45 of each horizontal type, this can cut the door-plate height of appropriateness in response to the height on doorway, so utilize this hollow cell H can make the usefulness of adjusting in response to the height of on-the-spot door leaf.In addition, the inside and outside moulding of longitudinal type also can define the adjusting of vertical hollow cell (not shown) with the width of answering the door.
Flow process shown in Fig. 8,9, the step of the present invention's manufacture method is summed up as follows now:
A, moulding first surface layer 1 and second surface layer 5 are embossed with ridge design 13,53;
B, with first inner splint 2, second inner splint 6 respectively punchings 23,63 with respectively in response to the ridge design 13,53 of this surface layer 1,5 respectively;
C, with first and second inner splint 2,6 gluings, apply stick, this surface layer 1,5 is fitted with this inner splint 2,6 respectively respectively;
Respectively this surface layer 1,5 that D, order are fitted with inner splint 2,6 is simultaneously by upper and lower rolling (or glue) wheel R1, R2, is applied to commentaries on classics respectively in this surface layer and this inner splint on the edge face in being decorated with stick on the roll shell in advance, and the concave convex texture place can fill out gap filler; The surface layer concave convex texture can after gluing, be recovered relation because of elasticity can be upspring automatically by the concave convex texture place of pressures by roller compression, viscose glue, recovery lines original state;
E, with straight type, horizontal type moulding group 4 figure that rectifies, stick in advance on first surface layer and first inner splint that is covered with stick;
F, again make sandwich layer 3 then in straight, horizontal type moulding group 4 in the space that surrounds of rectifying; And be stained with auxiliary moulding 43 and angle material 46.
G, be stained with second surface layer 5 and second inner splint 6 again in this sandwich layer 3 at last, this moulding group 4 and this first surface layer 1 and first inner splint 2 topmost, to form an interlayer, through pressurization, gummed to be shaped to this stereoscopic sculpture plate.
The present invention be better than before case person have following some:
1, utilize coupling bead 31, the 32a of sandwich layer unit ... make slidingly couple, make circle along cooperating, can avoid distortion, distortion, bulging, break and guarantee quality to regulate in response to sandwich layer 3 and surface layer 1,5.
2, manufacturing speed is accelerated, and cost of manufacture reduces.
3, long-pending (folder) layer fits tightly, and can bring into play structural strength, increases the application life of door-plate.
The present invention can do the modification or the change of appropriateness under the present invention's spirit and scope, the present invention's reality does not limit it.
As shown in figure 10, the present invention's sandwich layer 3a also can be made into hollow, hollow out 3b, and each sandwich layer unit 31 ' a, 31 ' b be in adjoiner 32 ' slip joint, and can be for " fine setting ".
Stick wherein involved in the present invention can be this area public reagent.
Claims (10)
1, a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded, comprising: first surface layer, it contains ridge design and bonding first inner splint of its inner surface; One tiles the formula sandwich layer, formed by most sandwich layers mutual slidingly couple assembly in unit group, and the edge that adjoins each other of described sandwich layer unit is provided with the bead of coupling mutually; One reinforcement moulding group contains most moulding frames and encloses this sandwich layer; And second surface layer, contain bonding second inner splint of ridge design and its inner surface make this sandwich layer and this moulding group be located between this second surface layer and between first and second inner splint to form the stereoscopic sculpture plate person; Wherein respectively this sandwich layer unit to should first, the concave convex texture of two surface layers respectively is provided with concave convex texture, by being in assembly, engaging this sandwich layer in first, in the time of between two surface layers, order respectively this sandwich layer unit can be made slidingly couple, and is superimposed fine and closely woven, smooth and easy with short interlayer with the coincide ridge design of these one, two surface layers of the ridge design of fine setting sandwich layer.
2, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 1, wherein respectively this sandwich layer unit lies in the two sides and is concaved with most air chambers respectively.
3, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 1, wherein respectively this sandwich layer unary system is equipped with the moulding hole, to stretch into intensity and the deadlocked power of auxiliary moulding with this sandwich layer of reinforcement.
4, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 1, wherein respectively this sandwich layer is one-body molded the combination with each inner splint.
5, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 1, wherein most straight types are contained and horizontal type moulding encloses this sandwich layer to rectify in system of this reinforcement moulding group system.
6, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 5, wherein this moulding group contains top or bottom or the dual-side that an interior moulding of horizontal type (or longitudinal type) and the outer moulding of a horizontal type (or longitudinal type) are positioned at this sandwich layer at least, forms the usefulness of a hollow cell to do to cut adjusting in response to the height or the width of door leaf between this horizontal type or the inside and outside moulding of longitudinal type.
7, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 1, wherein respectively this surface layer is made with the plastic cement layer material of timber thin layer or imitative wood grain.
8, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 1, wherein respectively this sandwich layer unit system is from materials such as the foaming body of sound insulation, heat insulation, fire prevention, obturators, and the mat stick is sticking to be located between this first and second surface layer and first and second inner splint.
9, the described a kind of stereoscopic sculpture plate that tiles the formula sandwich layer that is embedded of claim 1, wherein respectively this sandwich layer unit lies in abutting connection with the adjoiner of another sandwich layer system and is mutual slidingly couple.
10, the described method for making that is embedded the stereoscopic sculpture plate that tiles the formula sandwich layer of a kind of production claim 1, comprising:
A, first of moulding and the second layer are embossed with ridge design;
B, with first inner splint, second inner plating respectively punching with respectively in response to the ridge design of this surface layer respectively;
C, with first and second inner splint gluing, apply stick, this surface layer is fitted with this inner splint respectively respectively;
Respectively this surface layer that D, order are fitted with inner splint is simultaneously by upper and lower rolling (or glue) wheel, is applied to commentaries on classics respectively in this surface layer and this inner splint on the edge face in being decorated with stick on the wheel rim in advance, and the concave convex texture place can fill out gap filler;
E, with straight type, horizontal type moulding group frame enclose, stick in advance the number have on first surface layer, first inner splint of stick;
F, make sandwich layer then in straight, horizontal type moulding group is rectified the space that surrounds again; And be stained with auxiliary moulding and angle material;
G, be stained with second surface layer and second inner splint again in this sandwich layer at last, this moulding group and this first surface layer and first inner splint topmost, with form an interlayer through pressurization, gummed with this stereoscopic sculpture plate of moulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96120159 CN1091699C (en) | 1996-10-18 | 1996-10-18 | Manufacture method and product of stereoscopic sculpture plate snadwiched with built-in core layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96120159 CN1091699C (en) | 1996-10-18 | 1996-10-18 | Manufacture method and product of stereoscopic sculpture plate snadwiched with built-in core layer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1180621A CN1180621A (en) | 1998-05-06 |
| CN1091699C true CN1091699C (en) | 2002-10-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96120159 Expired - Fee Related CN1091699C (en) | 1996-10-18 | 1996-10-18 | Manufacture method and product of stereoscopic sculpture plate snadwiched with built-in core layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1091699C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112832641B (en) * | 2021-01-19 | 2023-01-03 | 浙江龙阳实业有限公司 | Anti-theft door with heat insulation reinforcing layer |
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1996
- 1996-10-18 CN CN 96120159 patent/CN1091699C/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN1180621A (en) | 1998-05-06 |
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