CN109162058B - Gas infrared setting machine - Google Patents
Gas infrared setting machine Download PDFInfo
- Publication number
- CN109162058B CN109162058B CN201811033720.2A CN201811033720A CN109162058B CN 109162058 B CN109162058 B CN 109162058B CN 201811033720 A CN201811033720 A CN 201811033720A CN 109162058 B CN109162058 B CN 109162058B
- Authority
- CN
- China
- Prior art keywords
- cloth
- hot air
- cloth feeding
- shaping
- feeding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004744 fabric Substances 0.000 claims abstract description 145
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000007664 blowing Methods 0.000 claims description 20
- 238000007493 shaping process Methods 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 description 10
- 238000001035 drying Methods 0.000 description 6
- 238000001914 filtration Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229920002334 Spandex Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004759 spandex Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Abstract
The invention discloses a gas infrared setting machine, which comprises a cloth feeding padder, wherein one end of the cloth feeding padder is provided with a feed inlet, the other end of the cloth feeding padder is connected with a cloth feeding machine, one side of the cloth feeding machine is provided with a control cabinet, the inside of the control cabinet is provided with an RBM-W controller, the cloth feeding machine is connected with a plurality of sections of setting ovens through cloth clamping chains or needle chains, one side of the setting ovens, which is far away from the cloth feeding machine, is provided with a cooling box, one side of the cooling box, which is far away from the setting ovens, is provided with a cloth outlet device, and the infrared burner is arranged below the cloth clamping chains.
Description
Technical Field
The invention belongs to the technical field of fabric after-finishing equipment, and particularly relates to a gas infrared setting machine.
Background
The traditional shaping oven adopts a gas dyeing machine or other heat sources, firstly, air is heated, hot air is pumped by a circulating fan and then is blown to a fabric from top to bottom, most of hot air is blown to the fabric and then bounces off the fabric due to air flow obstruction caused by opposite arrangement of an upper nozzle and a lower nozzle, the heating mode penetrates through the air quantity to be small, the surface of the fabric is heated, the inside of the fabric can reach the temperature required by shaping the fabric after a long time, fan power is wasted, hot air firstly passes through the fan and the air duct, heat loss is relatively large, a large amount of elastic fabrics containing spandex and the like are arranged in the current fabric industry, the shaping temperature of the elastic yarns is far higher than the temperature of a fabric body, for example, the shaping temperature of the spandex is required to be 190 ℃ to 210 ℃, the shaping temperature of cotton fabric is 160 ℃, the proportion of the elastic yarns in the fabric is very low, the traditional shaping oven cannot quickly raise the temperature to the temperature required by the elastic yarns, the fabric body with a large diameter is relatively slow, the shaping temperature of the two materials is wasted, a large amount of heat energy is easily wasted, the fabric body is easily damaged, and the subsequent fabric treatment cost is easily caused by the fabric is increased, and the subsequent fabric treatment cost is high.
Disclosure of Invention
The invention aims to provide a gas infrared setting machine, which solves the problems that the heat loss is relatively large, a large amount of heat energy is wasted, the filaments of a fabric body are easily damaged, the chromaticity of the fabric is caused, and the cost of subsequent treatment of the fabric is increased in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a gas infrared ray forming machine, includes into cloth padder, the one end that advances cloth padder is provided with the pan feeding mouth, and advances the other end of cloth padder and be connected with cloth feeder, control cabinet is installed to one side of cloth feeder, control cabinet's inside is provided with RBM-W controller, cloth feeder presss from both sides the chain and is connected with several sections design oven through cloth, the cooling box is installed to one side of keeping away from cloth feeder on the design oven, one side of keeping away from the design oven on the cooling box is installed out the cloth ware and is connected, top one side of going out the cloth ware is provided with out the cloth mouth, the design oven is including hot air circulation fan, hot air filter dust net, hot air blast groove, infrared burner and oven shell, hot air circulation fan is installed to the inside top of oven shell, and hot air filter dust net is installed to the below that is close to hot air circulation fan, hot air filter dust net's below evenly installs hot air blast groove, infrared burner is evenly installed to the below of hot air groove, infrared burner and hot air burner, hot air burner and fan, the setting up and the equal cloth ware of cloth ware, hot air filter dust collector, the equal connection of hot air filter dust ware, RBM.
Preferably, the cloth discharging device can adopt two cloth discharging modes of cloth swinging type or cloth rolling type, and adopts a chain wheel and chain transmission mode.
Preferably, the cooling box is cooled by adopting a cold air blowing mode.
Preferably, the cloth feeding machine is connected with the cloth discharging device through a cloth clamping chain or a needle chain.
Preferably, the hot air blowing groove is in a cuboid shape, and the top and the bottom of the hot air blowing groove are of through structures.
Compared with the prior art, the invention has the following beneficial effects:
(1) The infrared burner is arranged below the cloth clamp chain, infrared heat generated by gas is directly radiated to the ground of the fabric to heat the fabric, hot air generated by combustion of the infrared burner is directly rushed to the cloth bottom and is extracted by the hot air circulating fan arranged above the inside of the shaping oven to penetrate the fabric, so that the fabric can be quickly warmed, hot air extracted by the hot air circulating fan is vertically blown downwards to the upper surface of the fabric by the hot air blowing groove arranged above the inside of the oven shell to penetrate the fabric to dry the fabric, and the dried air is extracted by the hot air circulating fan to circularly heat the fabric, so that the required shaping temperature of the fabric is achieved, the hot air blowing grooves and the infrared burner arranged at intervals can enable the hot air to penetrate the fabric to the maximum extent without obstruction, the heating efficiency is greatly improved, and the utilization rate of heat energy is improved.
(2) The gas infrared oven setting machine can transfer heat to fabrics at the first time, can avoid heat loss when hot air passes through a fan and an air duct, and can furthest reduce heat loss in the drying process.
(3) The invention can rapidly raise the required shaping temperature of the elastic yarn in the fabric yarn, and the temperature of the thicker yarn of the fabric body is raised slowly, so that the shaping temperature requirements of two materials are met, the heat energy of the drying room of the shaping machine can be saved by at least 30%, the damage of high temperature to the filaments of the fabric body can be avoided, and the cost increased by subsequent treatment is avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a side view of the sizing oven of the present invention;
FIG. 3 is a circuit block diagram of the present invention;
in the figure: 1-feed inlet, 2-cloth feeding padder, 3-cloth feeder, 4-cloth clamp chain, 5-shaping oven, 51-hot air circulating fan, 52-hot air filter dust net, 53-hot air blowing groove, 54-infrared burner, 55-drying house shell, 6-cooling box, 7-cloth outlet, 8-cloth outlet, 9-RBM-W controller and 10-control cabinet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides a technical solution: the gas infrared setting machine comprises a cloth feeding roller 2, one end of the cloth feeding roller 2 is provided with a feed inlet 1 for accessing cloth to be dried, the other end of the cloth feeding roller 2 is connected with a cloth feeding machine 3, one side of the cloth feeding machine 3 is provided with a control cabinet 10, the inside of the control cabinet 10 is provided with an RBM-W controller 9, the cloth feeding machine 3 is connected with a setting oven 5 through a cloth clamping chain 4 for transmitting the cloth inside the cloth feeding machine 3 into the setting oven 5 for drying, one side of the setting oven 5 far away from the cloth feeding machine 3 is provided with a cooling box 6 for cooling the dried cloth, one side of the cooling box 6 far away from the setting oven 5 is provided with a cloth outlet 7 for connection, one side of the top of the cloth outlet 7 is provided with a cloth outlet 8, one side of the cloth outlet 7 far away from the cooling box 6 is provided with an RBM-W controller 9, the shaping oven 5 comprises a hot air circulating fan 51, a hot air filtering dust net 52, a hot air blowing groove 53, an infrared burner 54 and an oven housing 55, wherein the hot air circulating fan 51 is arranged above the interior of the oven housing 55, the hot air circulating fan 51 adopts WGF-3 circulating fans, the air dried in the oven housing 55 can be pumped out for circulating drying, the hot air filtering dust net 52 is arranged below the interior of the oven housing 55, which is close to the hot air circulating fan 51, the dust can be prevented from adhering to the surface of cloth, the hot air blowing groove 53 is uniformly arranged below the hot air filtering dust net 52 and used for blowing the circulating hot air to the upper surface of the cloth, the infrared burner 54 is uniformly arranged below the hot air blowing groove 53, the hot air blowing groove 53 and the infrared burner 54 are arranged at intervals, the hot air can penetrate the cloth to the maximum extent without obstruction, the heating efficiency is greatly improved, the utilization rate of heat energy is improved, and the cloth feeding padder 2, the cloth feeding machine 3, the hot air circulating fan 51, the infrared burner 54, the cooling box 6 and the cloth discharging device 7 are electrically connected with the RBM-W controller 9.
In order to make the cloth discharging more convenient, in this embodiment, preferably, the cloth discharging device 7 may adopt two cloth discharging modes of swinging cloth type or rolling cloth type, and adopts a sprocket and chain transmission mode.
In order to cool the dried cloth quickly, in this embodiment, the cooling box 6 is preferably cooled by blowing cold air.
In order to allow stable transport of the cloth, in this embodiment, the cloth feeder 3 is preferably connected to the cloth dispenser 7 via a cloth clamping chain 4 or a needle chain.
In order to allow the hot air to uniformly pass through, in this embodiment, it is preferable that the hot air blowing groove 53 has a rectangular parallelepiped shape, and the top and bottom of the hot air blowing groove 53 have a transparent structure.
The working principle and the using flow of the invention are as follows: after the gas infrared oven setting machine is installed, an external power supply is connected, cloth to be processed is added from a feed inlet 1 through control of an RBM-W controller 9 in an electric control cabinet, the cloth is conveyed to a cloth feeding machine 3 by a cloth feeding padder 2, the cloth is conveyed to the inside of a setting oven 5 by the cloth feeding machine 3 through a cloth clamping chain 4, hot air generated by burning an infrared burner 54 in the setting oven 5 directly rushes up cloth bottoms and is extracted by a hot air circulating fan 51 arranged above the inside of the setting oven 5 to penetrate the cloth, the temperature of the cloth can be quickly increased, hot air extracted by the hot air circulating fan 51 is vertically blown downwards to the upper surface of the cloth to be dried through the cloth by a hot air blowing groove 53 arranged above the cloth clamping chain 4 in a drying room shell 5, the dried air is extracted by the hot air circulating fan 51 to circularly heat the cloth, so that the required setting temperature of the cloth is reached, the dried cloth is cooled by the inside of a cooling box 6, the cooled cloth enters the inside of a cloth outlet 7, and the cloth outlet 8 on the cloth outlet 7 is output, and the setting can be completed.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The utility model provides a gas infrared ray forming machine, includes into cloth padder (2), its characterized in that: one end of the cloth feeding padder (2) is provided with a feed inlet (1), the other end of the cloth feeding padder (2) is connected with a cloth feeding machine (3), a control cabinet (10) is arranged on one side of the cloth feeding machine (3), an RBM-W controller (9) is arranged in the control cabinet (10), the cloth feeding machine (3) is connected with a plurality of sections of shaping ovens (5) through cloth clamping chains (4), a cooling box (6) is arranged on one side of the shaping ovens (5) far away from the cloth feeding machine (3), a cloth outlet (7) is arranged on one side of the cooling box (6) far away from the shaping ovens (5), a cloth outlet (8) is arranged on one side of the top of the cloth outlet (7), the shaping ovens (5) comprise a hot air circulation fan (51), a hot air filter net (52), a hot air blowing groove (53), an infrared burner (54) and an oven housing (55), a hot air circulation fan (51) is arranged above the interior of the cloth feeding machine, the shaping ovens (5) far away from the shaping ovens, a hot air filter net (52) is arranged below the hot air filter net (52), a hot air filter net (53) is arranged below the infrared burner (55), the hot air blowing groove (53) and the infrared burner (54) are arranged at intervals, the cloth feeding rolling mill (2), the cloth feeding machine (3), the hot air circulating fan (51), the infrared burner (54), the cooling box (6) and the cloth discharging device (7) are electrically connected with the RBM-W controller (9), the hot air blowing groove (53) is in a cuboid shape, the top and the bottom of the hot air blowing groove (53) are of transparent structures, the cloth discharging device (7) can adopt two cloth discharging modes of a cloth swinging mode or a cloth winding mode, a chain wheel and chain transmission mode, and the cooling box (6) adopts a cold air blowing mode to cool.
2. The gas infrared setting machine according to claim 1, wherein: the cloth feeding machine (3) is connected with the cloth outlet device (7) through a cloth clamp chain (4) or a needle chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811033720.2A CN109162058B (en) | 2018-09-05 | 2018-09-05 | Gas infrared setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811033720.2A CN109162058B (en) | 2018-09-05 | 2018-09-05 | Gas infrared setting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109162058A CN109162058A (en) | 2019-01-08 |
| CN109162058B true CN109162058B (en) | 2023-11-21 |
Family
ID=64894184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811033720.2A Active CN109162058B (en) | 2018-09-05 | 2018-09-05 | Gas infrared setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109162058B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110318197A (en) * | 2019-07-25 | 2019-10-11 | 佛山市国特科技有限公司 | A kind of stentering forming dryer |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0142607A1 (en) * | 1983-08-19 | 1985-05-29 | Brückner Trockentechnik GmbH & Co. KG | Method and apparatus for dyeing and/or finishing, drying and setting a textile sheet-like material |
| CN101660253A (en) * | 2009-09-10 | 2010-03-03 | 绍兴中纺院江南分院有限公司 | Novel pilot test setter |
| CN204286000U (en) * | 2014-11-26 | 2015-04-22 | 刘志坚 | Water-jet loom produces wet grey cloth baking oven |
| CN105274760A (en) * | 2014-07-08 | 2016-01-27 | 广州市蓝炬燃烧设备有限公司 | Cloth setting machine employing gas infrared combustor |
| CN106930029A (en) * | 2015-12-31 | 2017-07-07 | 广东精英纺织有限公司 | A kind of hot blast framing shaping machine of fabric sizing Waste Heat Recovery |
| CN107385746A (en) * | 2017-07-18 | 2017-11-24 | 响水文昊纺织品有限公司 | The environmentally friendly forming machine of one kind weaving |
| CN208917509U (en) * | 2018-09-05 | 2019-05-31 | 东莞市忠信机电科技有限公司 | A kind of gas-fired infrared forming machine |
-
2018
- 2018-09-05 CN CN201811033720.2A patent/CN109162058B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0142607A1 (en) * | 1983-08-19 | 1985-05-29 | Brückner Trockentechnik GmbH & Co. KG | Method and apparatus for dyeing and/or finishing, drying and setting a textile sheet-like material |
| CN101660253A (en) * | 2009-09-10 | 2010-03-03 | 绍兴中纺院江南分院有限公司 | Novel pilot test setter |
| CN105274760A (en) * | 2014-07-08 | 2016-01-27 | 广州市蓝炬燃烧设备有限公司 | Cloth setting machine employing gas infrared combustor |
| CN204286000U (en) * | 2014-11-26 | 2015-04-22 | 刘志坚 | Water-jet loom produces wet grey cloth baking oven |
| CN106930029A (en) * | 2015-12-31 | 2017-07-07 | 广东精英纺织有限公司 | A kind of hot blast framing shaping machine of fabric sizing Waste Heat Recovery |
| CN107385746A (en) * | 2017-07-18 | 2017-11-24 | 响水文昊纺织品有限公司 | The environmentally friendly forming machine of one kind weaving |
| CN208917509U (en) * | 2018-09-05 | 2019-05-31 | 东莞市忠信机电科技有限公司 | A kind of gas-fired infrared forming machine |
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| Publication number | Publication date |
|---|---|
| CN109162058A (en) | 2019-01-08 |
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