CN109161310A - A kind of workability wire enamel and preparation method thereof - Google Patents
A kind of workability wire enamel and preparation method thereof Download PDFInfo
- Publication number
- CN109161310A CN109161310A CN201810860059.6A CN201810860059A CN109161310A CN 109161310 A CN109161310 A CN 109161310A CN 201810860059 A CN201810860059 A CN 201810860059A CN 109161310 A CN109161310 A CN 109161310A
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- CN
- China
- Prior art keywords
- wire enamel
- cresols
- warming
- hours
- workability
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
- C09D167/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/20—Polyesters having been prepared in the presence of compounds having one reactive group or more than two reactive groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/308—Wires with resins
Abstract
The invention discloses a kind of workability wire enamels, including M-and P-cresols 1050-1150 g, diphenyl-methane 1050-1100 g, trimellitic anhydride 2700-2800g, ethylene glycol 330-380 g, dimethyl terephthalate (DMT) 2650-2700 g match gram 3700-3900g, auxiliary agent 50-60g, dimethylbenzene 1150-1250g.Its advantage is that, due to reasonable selection various composition formula and define the ratio of various composition formula, in addition, by the heating and cooling control process to temperature especially in manufacturing process, so that the wire enamel prepared, the scope of application are especially wide, any line footpath is all applicable in certain range of viscosities, operating performance is substantially increased, and product quality effectively improves, effect is very prominent.
Description
Technical field
The present invention relates to a kind of wire enamel production technology, specifically a kind of workability wire enamel and its production side
Method.
Background technique
Enameled wire is mainly used as winding coil, and effect is to realize that " electricity-magnetic " energy turns during component work
It changes, so enameled wire is also electromagnetic wire.The effect of wire enamel be make in winding to generate between conducting wire and conducting wire one layer it is good
Insulating layer, to prevent the circulation of electric current.Wire enamel belongs to electric insulation paint, in addition to requiring good dielectricity, chemistry
Outside performance, it is necessary to which there is excellent mechanical performance and hot property.With industrial electrical equipment, household electrical appliance, telecommunication, electronic product etc.
Rapid development, enameled wire market demand sharply expanded in recent years, this brings broader application to enameled wire industry and leads
Domain and market.
Currently used wire enamel type has acetal, polyurethane, polyester, polyester-imide, polyamidoimide, polyester-
Amide imines etc..However, for these existing wire enamels, due to the limitation of its products material and production method, all
It is stringent in the presence of the requirement to line footpath size, thus the problems such as reducing operating performance.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of applied widely, good workability wire enamels of operability
And preparation method thereof.
In order to solve the above-mentioned technical problem, workability wire enamel of the invention, including M-and P-cresols 1050-1150 g,
Diphenyl-methane 1050-1100 g, trimellitic anhydride 2700-2800g, ethylene glycol 330-380 g, dimethyl terephthalate (DMT)
2650-2700 g matches gram 3700-3900g, auxiliary agent 50-60g, dimethylbenzene 1150-1250g.
A kind of production method of such as above-mentioned workability wire enamel, specific steps are as follows:
A, M-and P-cresols 750-800 g, diphenyl-methane 1050-1100 g, trimellitic acid is added under normal temperature condition into reaction kettle
Acid anhydride 2700-2800g, ethylene glycol 330-380 g, dimethyl terephthalate (DMT) 2650-2700 g match gram 3700-3900g, auxiliary agent
50-60g is warming up to 150-170 DEG C, is kept for temperature 3-5 hours;
B, it is warming up to 180-200 DEG C, whether limpid, be then cooled to 130-150 DEG C if observing liquid, it is kept for temperature 2-4 hours,
C, Following step B is warming up to 210-230 DEG C, this process needs 11-13 hours, after liquid outlet quantity reaches 500-510 g
It carries out negative pressure and vacuumizes operation;
D, M-and P-cresols 300-350g, dimethylbenzene 1150-1250g are added after vacuumizing.
The time vacuumized is 10-20 minutes.
After above-mentioned formula and method, due to reasonable selection various composition formula and define that various composition is matched
The ratio of side, in addition, by the heating and cooling control process to temperature especially in manufacturing process, so that the enamel-cover prepared
Line paint, the scope of application is especially wide, and any line footpath is all applicable in certain range of viscosities, substantially increases operating performance,
And product quality effectively improves, and effect is very prominent.
Specific embodiment
With reference to embodiment, workability wire enamel of the invention and preparation method thereof is made further detailed
Explanation.
Embodiment one:
Workability wire enamel of the present embodiment and preparation method thereof, specific steps are as follows:
A, M-and P-cresols 750g, diphenyl-methane 1050 g, trimellitic anhydride 27000g, second is added under normal temperature condition into reaction kettle
Glycol 330 g, dimethyl terephthalate (DMT) 2650g match gram 3700g, and auxiliary agent 50g is warming up to 150 DEG C, are kept for temperature 3 hours;
B, 180 DEG C are warming up to, whether limpid, be then cooled to 130 DEG C if observing liquid, it is kept for temperature 2 hours,
C, Following step B is warming up to 210 DEG C, this process needs 11 hours, carries out negative pressure after liquid outlet quantity reaches 500g and takes out very
Idle job, the time vacuumized are 10-20 minutes;
D, M-and P-cresols 300g, dimethylbenzene 1150g are added after vacuumizing.
Embodiment two:
The production method of the workability wire enamel of the present embodiment, specific steps are as follows:
A, 776 g of M-and P-cresols, diphenyl-methane 1075g, trimellitic anhydride 2763g, second is added under normal temperature condition into reaction kettle
365 g of glycol, 2682 g of dimethyl terephthalate (DMT) match gram 3817g, and auxiliary agent 54g is warming up to 160 DEG C, are kept for temperature 4 hours;
B, 190 DEG C are warming up to, whether limpid, be then cooled to 140 DEG C if observing liquid, it is kept for temperature 3 hours,
C, Following step B is warming up to 220 DEG C, this process needs 12 hours, carries out negative pressure after liquid outlet quantity reaches 504g and takes out very
Idle job, the time vacuumized are 15 minutes;
D, M-and P-cresols 325g, dimethylbenzene 1201g are added after vacuumizing.
It is verified by actual production, 13 seconds products (time represents viscosity) can be adapted for the line footpath of φ 0.025, and 50 seconds
Product can be adapted for the line footpath of φ 2.0, and common product with viscosity may be only available for φ 0.06 with online in the prior art
Diameter, by comparing it is found that the workability wire enamel produced by the method for the invention, the scope of application is especially wide, substantially increases
Operating performance.
Embodiment three:
The production method of the workability wire enamel of the present embodiment, specific steps are as follows:
A, 800 g of M-and P-cresols, diphenyl-methane 1100 g, trimellitic anhydride 2800g, second is added under normal temperature condition into reaction kettle
380 g of glycol, 2700 g of dimethyl terephthalate (DMT) match gram 3900g, and auxiliary agent 60g is warming up to 170 DEG C, are kept for temperature 5 hours;
B, 200 DEG C are warming up to, whether limpid, be then cooled to 150 DEG C if observing liquid, it is kept for temperature 4 hours,
C, Following step B is warming up to 230 DEG C, this process needs 13 hours, carries out negative pressure after liquid outlet quantity reaches 510 g and takes out very
Idle job, the time vacuumized are 20 minutes;
D, M-and P-cresols 350g, dimethylbenzene 1250g are added after vacuumizing.
Claims (3)
1. a kind of workability wire enamel, it is characterised in that: including M-and P-cresols 1050-1150 g, diphenyl-methane 1050-1100
G, trimellitic anhydride 2700-2800g, ethylene glycol 330-380 g, dimethyl terephthalate (DMT) 2650-2700 g match gram 3700-
3900g, auxiliary agent 50-60g, dimethylbenzene 1150-1250g.
2. a kind of production method of such as above-mentioned workability wire enamel, which is characterized in that specific steps are as follows:
A, M-and P-cresols 750-800 g, diphenyl-methane 1050-1100 g, trimellitic acid is added under normal temperature condition into reaction kettle
Acid anhydride 2700-2800g, ethylene glycol 330-380 g, dimethyl terephthalate (DMT) 2650-2700 g match gram 3700-3900g, auxiliary agent
50-60g is warming up to 150-170 DEG C, is kept for temperature 3-5 hours;
B, it is warming up to 180-200 DEG C, whether limpid, be then cooled to 130-150 DEG C if observing liquid, it is kept for temperature 2-4 hours,
C, Following step B is warming up to 210-230 DEG C, this process needs 11-13 hours, after liquid outlet quantity reaches 500-510 g
It carries out negative pressure and vacuumizes operation;
D, M-and P-cresols 300-350g, dimethylbenzene 1150-1250g are added after vacuumizing.
3. the production method of workability wire enamel according to claim 2, it is characterised in that: the time vacuumized
It is 10-20 minutes.
Priority Applications (1)
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CN201810860059.6A CN109161310A (en) | 2018-08-01 | 2018-08-01 | A kind of workability wire enamel and preparation method thereof |
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CN201810860059.6A CN109161310A (en) | 2018-08-01 | 2018-08-01 | A kind of workability wire enamel and preparation method thereof |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003138167A (en) * | 2001-11-02 | 2003-05-14 | Dainichiseika Color & Chem Mfg Co Ltd | Insulating coating material for enamel wire |
JP2004203916A (en) * | 2002-12-24 | 2004-07-22 | Dainichiseika Color & Chem Mfg Co Ltd | Polyester-based insulating coating material and its preparation method |
CN101148559A (en) * | 2007-09-04 | 2008-03-26 | 丹阳利华电子有限公司 | Enameled wire paint for copper cladding aluminum and producing technique thereof |
CN101177585A (en) * | 2007-11-23 | 2008-05-14 | 中电电气集团有限公司 | Method for manufacturing polyesterimide enamelled wire paint |
CN106398355A (en) * | 2016-10-25 | 2017-02-15 | 国家电网公司 | Copper-clad aluminum wire enamel for transformer and preparation method thereof |
-
2018
- 2018-08-01 CN CN201810860059.6A patent/CN109161310A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003138167A (en) * | 2001-11-02 | 2003-05-14 | Dainichiseika Color & Chem Mfg Co Ltd | Insulating coating material for enamel wire |
JP2004203916A (en) * | 2002-12-24 | 2004-07-22 | Dainichiseika Color & Chem Mfg Co Ltd | Polyester-based insulating coating material and its preparation method |
CN101148559A (en) * | 2007-09-04 | 2008-03-26 | 丹阳利华电子有限公司 | Enameled wire paint for copper cladding aluminum and producing technique thereof |
CN101177585A (en) * | 2007-11-23 | 2008-05-14 | 中电电气集团有限公司 | Method for manufacturing polyesterimide enamelled wire paint |
CN106398355A (en) * | 2016-10-25 | 2017-02-15 | 国家电网公司 | Copper-clad aluminum wire enamel for transformer and preparation method thereof |
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Application publication date: 20190108 |