CN109160215B - Continuous production line for battery trays - Google Patents
Continuous production line for battery trays Download PDFInfo
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- CN109160215B CN109160215B CN201811127928.0A CN201811127928A CN109160215B CN 109160215 B CN109160215 B CN 109160215B CN 201811127928 A CN201811127928 A CN 201811127928A CN 109160215 B CN109160215 B CN 109160215B
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- lifting
- plate
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- milling
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
Abstract
The invention discloses a continuous production line of battery trays, which comprises a bracket, a feeding mechanism and a discharging mechanism which are positioned at two ends of the longitudinal direction of the bracket, wherein the bracket comprises a left bracket and a right bracket which are symmetrically arranged, a first driving mechanism, a second driving mechanism, a third driving mechanism and a fourth driving mechanism which have the same structure are arranged at intervals in the longitudinal direction of the bracket, a milling appearance component is arranged on the first driving mechanism, a slotting component is arranged on the second driving mechanism, a punching and tapping component is arranged on the third driving mechanism, and a side slot milling component is arranged on the fourth mechanism; the left support, the left support are integrated with a milling appearance assembly, a slotting assembly, a punching tapping assembly and a milling side slot assembly, a feeding mechanism is used for pushing a battery tray in a feeding frame to enter a battery tray clamping assembly, the interval between two adjacent working procedures on the battery tray clamping assembly is set to be integral multiple of the length of the battery tray, and a back battery tray is used for pushing a front battery tray to further carry out continuous production.
Description
Technical Field
The invention relates to an electromagnetic tray, in particular to a battery tray continuous production line.
Background
The production of the battery tray comprises working procedures of milling an appearance mechanism, a slotting mechanism, a punching and tapping mechanism, a side slot milling mechanism, a cleaning mechanism and the like, and the production of the battery tray adopts the existing equipment in the market at present, and all the mechanisms are operated independently. Transition equipment or manual operation is required to transfer from one process to another, resulting in frequent (including transit time) time required for production of each process, resulting in inefficiency.
Disclosure of Invention
Aiming at the technical problems, the invention provides a continuous production line for battery trays, wherein a first driving mechanism, a second driving mechanism, a third driving mechanism and a fourth driving mechanism which are identical in structure are arranged at intervals in the longitudinal direction of a bracket, a milling appearance assembly is arranged on the first driving mechanism, a slotting assembly is arranged on the second driving mechanism, a punching and tapping assembly is arranged on the third driving mechanism, and a milling side slot assembly is arranged on the fourth mechanism, so that multiple working procedures are integrated on the same bracket, continuous production is realized in a smaller field space, the occupied space is saved, the investment is reduced, and the cost is saved.
In order to solve the technical problems, the invention adopts a technical scheme that:
the battery tray continuous production line comprises a bracket, and a feeding mechanism and a discharging mechanism which are positioned at two ends of the bracket in the longitudinal direction, wherein the bracket comprises a left bracket and a right bracket which are symmetrically arranged, a first driving mechanism, a second driving mechanism, a third driving mechanism and a fourth driving mechanism which are identical in structure are arranged at intervals in the longitudinal direction of the bracket, a milling appearance assembly is arranged on the first driving mechanism, a slotting assembly is arranged on the second driving mechanism, a punching tapping assembly is arranged on the third driving mechanism, and a milling side slot assembly is arranged on the fourth mechanism;
the feeding mechanism comprises a material frame for placing a battery tray, the material frame comprises a frame body structure with an open upper end, the frame body structure is composed of a first side frame, a second side frame, a third side frame and a fourth side frame, the first side frame and the third side frame are arranged in parallel in the transverse length direction of the bracket, the second side frame and the fourth side frame are arranged in parallel in the longitudinal direction of the bracket,
the first upper frame of the first side frame is provided with an arc-shaped handle, the third side frame comprises a third lower frame, a third upper frame and two third side frames, a vertical frame is arranged between the two third side frames,
the opposite surfaces of the second side frame and the fourth side frame are respectively provided with a transverse frame protruding out of the surfaces of the second side frame and the fourth side frame, and the upper end surface of the transverse frame is a flat surface for carrying a battery tray;
the lifting mechanism for lifting the height of the battery tray in the material frame comprises a lifting base, wherein the lifting base comprises a lifting vertical plate, at least two parallel lifting guide rails are arranged on the end face, close to the material frame, of the lifting vertical plate, lifting sliding blocks are arranged on the lifting guide rails, the lifting sliding blocks are fixedly connected with fork arms, two fork arms are inserted into the material frame from two sides of the vertical frame and are positioned below the transverse frame,
a lifting cylinder mounting seat is fixed at the upper end of the lifting vertical plate, a lifting cylinder is mounted on the lifting cylinder mounting seat, and a piston rod of the lifting cylinder is connected with the fork base plate;
the battery tray pushing cylinder is erected above the material frame through the auxiliary support and is used for pushing the battery tray from the material frame to the battery tray clamping assembly, the battery tray clamping assembly is positioned between the left support and the right support, the battery tray pushing cylinder is connected with the pushing head, and the lower end face of the pushing head is in clearance fit with the upper end face of the second side frame;
the discharging mechanism and the feeding mechanism are symmetrically arranged at two ends of the bracket;
the left bracket comprises a bracket body, the bracket body comprises a lifting assembly and a supporting assembly, the supporting assembly is fixed on the upper end face of the lifting assembly, the supporting assembly comprises an upper plate, two guide rails extending in the longitudinal direction at intervals in the transverse direction are arranged on the upper end face of the upper plate, a rack assembly extending in the longitudinal direction is further arranged on the upper end face of the upper plate, the rack assembly is positioned on one side, far from the right bracket, of the upper end face of the upper plate, the rack assembly comprises a fixing plate fixed on the upper plate and a rack arranged on the fixing plate, the rack comprises a strip part and a tooth part, and the tooth part is positioned at the lower end of the strip part;
the first driving mechanism comprises a beam assembly, a left gear is arranged at the left end of the beam assembly, and a right gear is arranged at the right end of the beam assembly; the left gear is meshed with a rack on the left bracket, and the right gear is meshed with a rack on the right bracket; the transverse driving mechanism comprises a transverse screw rod arranged on the transverse beam and a transverse sliding block arranged on the transverse screw rod; the longitudinal driving mechanism comprises a longitudinal mounting seat, a longitudinal screw rod arranged on the longitudinal mounting seat and a longitudinal sliding block arranged on the longitudinal screw rod, the longitudinal mounting seat is fixedly connected with the transverse sliding block, and the longitudinal sliding block is fixedly connected with the milling cutter assembly; the driving source comprises a rotating shaft and a motor for driving the rotating shaft to rotate, one end of the rotating shaft is connected with the left gear, and the other end of the rotating shaft is connected with the right gear;
the beam assembly further comprises a left beam mounting seat and a right beam mounting seat, wherein the left beam mounting seat is clamped on a guide rail of the left bracket and is in sliding fit with the guide rail of the left bracket in the longitudinal direction, and the right beam mounting seat is clamped on a guide rail of the right bracket and is in sliding fit with the guide rail of the right bracket in the longitudinal direction;
a transverse driving motor mounting plate for driving the transverse screw rod to rotate is fixedly arranged on the right cross beam mounting seat, and a transverse driving motor is arranged on the transverse driving motor mounting plate;
the longitudinal slide block of the second driving mechanism is fixedly connected with the slotting component, the longitudinal slide block of the third driving mechanism is fixedly connected with the punching and tapping component, the slide block of the fourth driving mechanism is fixedly connected with the side slot milling component,
the inner sides of the parts, located between the third driving mechanism and the fourth driving mechanism and between the first driving mechanism and the previous working procedure, of the left bracket are respectively provided with a milling cutter tool magazine;
the lifting assembly comprises a lifting base, the lifting base is flat plate, a plurality of lifting units fixedly connected with the lifting base are arranged on the longitudinal direction of the lifting base, two adjacent lifting units are arranged at intervals, a lifting upper plate is arranged at the upper end of each lifting unit, the lifting upper plate comprises a plurality of first upper plates and second upper plates, the first upper plates and the second upper plates are arranged in a staggered mode, the head end and the tail end of each lifting upper plate are respectively a first upper plate, the second upper plates are flat plates, the first upper plates comprise first flat plates and locking structures arranged at the two opposite ends of the first flat plates, each locking structure comprises an L-shaped plate, each L-shaped plate comprises a transverse plate and a vertical plate, the vertical plates are arranged on the lower end face of each transverse plate, locking blocks are provided with threaded holes, each lifting unit is a polygonal pipe body, two adjacent lifting units are connected through a connecting partition plate, two opposite sides of each connecting partition plate are respectively fixedly connected with the two adjacent lifting units, and the lower end faces of the connecting partition plate are fixedly connected with the lifting base.
On the basis of the above embodiment, preferably, the fixing plate is a T-shaped fixing plate, the fixing plate includes a transverse plate and a vertical plate, the rack is located at one side of the vertical plate, and a plurality of vertical plate reinforcing plates are arranged at intervals in the longitudinal direction at the other side of the vertical plate.
On the basis of the above-mentioned embodiment, as the preference, the both sides board is the concave shape curb plate, and the notch of both sides board sets up in opposite directions the region between the both sides board is equipped with a plurality of baffle subassembly, and the baffle subassembly includes first baffle, second baffle, first baffle and second baffle fixed connection, and the contained angle between first baffle, the second baffle is 60 degrees, the baffle with the contained angle of cross length direction is 30 degrees.
On the basis of the above embodiment, preferably, a plurality of side plate reinforcing plates are provided in the recess of the concave side plate.
On the basis of the above embodiment, as an preference, the cross beam comprises an inner container and an outer shell, the inner container is of a circular tube structure, the outer shell is of a square tube structure, the outer shell comprises a bottom plate, a front side plate, a rear side plate, an upper plate, a left end cover and a right end cover, the inner container and the outer shell are fixedly connected through a plurality of reinforcing plates, and the reinforcing plates are uniformly distributed at intervals in the axial direction of the inner container.
On the basis of the above embodiment, preferably, the motor is mounted in the housing and located below the liner, the dual-output shaft motor includes a left output shaft and a right output shaft, the left output shaft passes through the left end cover to be connected with the left gear, the right output shaft passes through the right end cover to be connected with the right gear, and the left output shaft and the left end cover are matched with each other through bearings.
On the basis of the above embodiment, preferably, the outer end surface of the front side plate is provided with two transverse guide rails which are longitudinally and alternately distributed and transversely extended and a transverse screw rod which is positioned between the two transverse guide rails, two ends of the transverse screw rod are connected and fixed with transverse bearings on the outer end surface of the front side plate, one end of the transverse screw rod is connected with a transverse driving motor, the front end surface of the longitudinal mounting seat is provided with two longitudinal guide rails which are longitudinally and alternately distributed and longitudinally extended and a longitudinal screw rod which is positioned between the two longitudinal guide rails, two ends of the longitudinal screw rod are fixed on the longitudinal mounting seat through the longitudinal bearings, the upper end of the longitudinal screw rod is connected with the longitudinal driving motor, a longitudinal sliding block on the longitudinal screw rod is fixedly connected with a milling cutter assembly, and a cutter head of the milling cutter assembly is positioned at the lower end of the milling cutter assembly.
On the basis of the above embodiment, it is preferable that at least two parallel lifting guide rails are provided on one side of the lifting vertical plate, which is close to the material frame, and a lifting reinforcing plate for lifting the counterweight and increasing the strength is provided on the other side.
On the basis of the above embodiment, preferably, the auxiliary bracket comprises a first auxiliary bracket and an auxiliary beam mounted on the battery tray clamping assembly, and the upper end surfaces of the first auxiliary bracket and the auxiliary beam fix the distance between the first auxiliary bracket and the auxiliary beam through two parallel cross bars.
In addition to the above embodiment, preferably, the battery tray clamping assembly includes a clamping base plate, a first bracket and a second bracket extending in a longitudinal direction are provided on an upper end surface of the clamping base plate, notches for supplying power Chi Tuopan to move in the longitudinal direction are provided on opposite surfaces of the first bracket and the second bracket, the notches are formed by a first vertical surface and a first horizontal surface extending in the longitudinal direction on the first bracket and the second bracket, the first horizontal surface is used for carrying the battery tray, the first vertical surface is used for limiting the battery tray,
a milling shape die assembly, a slotting die assembly, a punching and tapping die assembly and a milling side slot die assembly are sequentially arranged in the longitudinal direction of the clamping substrate,
the profile milling die assembly comprises a profile milling upper die, a profile milling lower die and a profile milling limiting cylinder,
the upper end surfaces of the first bracket and the second bracket are provided with contour milling upper dies, the clamping substrate is provided with contour milling lower dies, each contour milling lower die consists of a plurality of contour milling jacking cylinders, the clamping substrate is also provided with contour milling limiting cylinders, the contour milling limiting cylinders are positioned on the extension line of the lower dies in the longitudinal direction of the clamping substrate, and at least two contour milling limiting cylinders are arranged in parallel in the transverse direction of the clamping substrate;
the slotting die assembly comprises a slotting upper die, a slotting lower die and a slotting limiting cylinder;
the punching and tapping die assembly comprises an upper punching and tapping die, a lower punching and tapping die and a punching and tapping limiting cylinder;
the side groove milling die assembly comprises a side groove milling upper die, a side groove milling lower die and a side groove milling limiting cylinder;
the milling appearance lower die, the slotting lower die, the punching and tapping lower die and the milling side slot lower die have the same structure;
the milling appearance limiting cylinder, the slotting limiting cylinder, the punching tapping limiting cylinder and the milling side slot limiting cylinder are the same as the corresponding lower die in mounting position;
milling an outline lower die, slotting the lower die, punching and tapping the lower die, and milling the battery tray length with the interval length between adjacent two of the side slot lower dies being integral multiple.
The beneficial effects of the invention are as follows:
the left support, the left support are integrated with a milling appearance assembly, a slotting assembly, a punching tapping assembly and a milling side slot assembly, a feeding mechanism is used for pushing a battery tray in a feeding frame to enter a battery tray clamping assembly, the interval between two adjacent working procedures on the battery tray clamping assembly is set to be integral multiple of the length of the battery tray, and a back battery tray is used for pushing a front battery tray to further carry out continuous production.
In addition, through setting up milling appearance, fluting, tapping that punches, mill spacing cylinder of side channel, because of the battery tray is high to the precision requirement, avoid directly adopting the cylinder propelling movement not having the problem that causes the battery tray to slide on first horizontal plane and lead to the error when spacing.
By adopting the design of matching the racks and the gears, the continuous production line can be formed with the follow-up production process such as slotting machine cabinets, punching and tapping mechanisms, side slot milling mechanisms and the like, thereby effectively saving the field space and the manufacturing cost.
Because the supporting component needs to keep a certain height, the lifting base component is designed to improve the height of the supporting component, and because the lifting base component exists, through holes are formed in the bottom plate, the consumption of the steel of the bottom plate can be effectively saved, materials are saved, the weight of the supporting component is reduced, the transportation is convenient, and the cost is reduced.
The region between the two side plates is provided with a plurality of baffle assemblies, and the two ends of the plurality of baffles are connected with the two side plates, so that the strength of the support assemblies is ensured, and the weight is reduced, and the cost is reduced.
Two concave-shaped side plates are arranged in a back-to-back mode to form two side plates, so that on one hand, assembly between the two side plates and the bottom plate is facilitated, and on the other hand, the strength of the two side plates can be effectively guaranteed and materials can be saved through the design of the side plate reinforcing plate.
The combination of both side plates, curb plate reinforcing plate can effectively guarantee supporting component's intensity, and greatly reduced weight, the transportation of being convenient for, the cost is reduced.
The lifting units of the whole lifting assembly form a visual whole through the partition plate, the material consumption can be saved, the transportation cost is reduced, a plurality of lifting units fixedly connected with the lifting base are arranged in the longitudinal direction of the lifting base, the lifting units are galvanized steel pipes, the usage amount of steel can be effectively saved, the weight of the lifting assembly is reduced, the material is saved, and the transportation cost is reduced.
The cross beam comprises an inner container and an outer shell, wherein the inner container is of a circular tube-shaped structure, the outer shell is of a square tube-shaped structure, the inner container is fixedly connected with the outer shell through a plurality of reinforcing plates, and the overall bearing of the appearance milling equipment is large, so that the cross beam needs to be made of steel, if the cross beam is made of solid steel, the production cost is high, and if the cross beam is made of smaller solid steel, the transverse driving mechanism, the longitudinal driving mechanism and the appearance milling assembly are larger, so that the installation is unchanged, and the overall appearance milling of the equipment is seriously influenced; therefore, the invention adopts the design of the round tube and the shell clamp reinforcing plate, and effectively lightens the weight of the cross beam when ensuring that the cross beam has larger volume to meet the installation requirement. The strength of the beam is effectively guaranteed through the design of the reinforcing plate.
Drawings
FIG. 1 is a schematic structural view of a milling profile drive mechanism;
FIG. 2 is a schematic view of the structure of FIG. 1 with the upper plate removed and the corrugated cover plate removed;
FIG. 3 is a schematic view of the structure of FIG. 2 with the wavy cover plate removed;
FIG. 4 is a schematic view of the structure of FIG. 3 with the lateral drive mechanism and the longitudinal drive mechanism removed;
FIG. 5 is a schematic view of the structure of FIG. 4 with the front side panel removed;
FIG. 6 is a schematic illustration of the structure of FIG. 1 with the beam assembly removed;
FIG. 7 is a schematic view of the left bracket with the upper plate removed;
FIG. 8 is a schematic structural view of a rack assembly;
FIG. 9 is a schematic view of the assembly of the lift assembly with the floor;
FIG. 10 is a perspective view of the lift assembly;
FIG. 11 is a schematic view of the structure of FIG. 10 with one of the first upper plate and the second upper plate removed;
FIG. 12 is a schematic view of the structure of the first upper plate;
FIG. 13 is a general assembly view of the bracket and drive mechanism;
fig. 14 is a schematic structural view of a feeding mechanism;
FIG. 15 is a schematic view of a frame structure
FIG. 16 is a schematic view of the mating of the material frame and the first auxiliary support and auxiliary cross member;
FIG. 17 is a schematic view of the structure of a fork arm base;
FIG. 18 is a schematic view of the structure of the present invention;
FIG. 19 is a schematic view showing the cooperation of the battery tray clamping assembly and the loading and unloading mechanism
FIG. 20 is a schematic view of the structure of FIG. 19 with the upper mold removed;
fig. 21 is a schematic view of the battery tray clamping assembly with the outline milling mold assembly partially removed from the upper mold.
Detailed Description
The following describes the invention in further detail with reference to examples.
As shown in fig. 1-21, the battery tray continuous production line comprises a bracket, a feeding mechanism and a discharging mechanism which are positioned at two ends of the longitudinal direction of the bracket, wherein the bracket comprises a left bracket 1 and a right bracket 2 which are symmetrically arranged, a first driving mechanism, a second driving mechanism, a third driving mechanism and a fourth driving mechanism which are identical in structure are arranged at intervals in the longitudinal direction of the bracket, a milling appearance assembly 5 is arranged on the first driving mechanism, a slotting assembly 15 is arranged on the second driving mechanism, a punching and tapping assembly 16 is arranged on the third driving mechanism, and a milling side slot assembly 17 is arranged on the fourth mechanism; .
The feeding mechanism comprises a material frame 21 for placing a battery tray, the material frame comprises a frame body structure with an open upper end, wherein the frame body structure is composed of a first side frame 211, a second side frame 212, a third side frame 213 and a fourth side frame 214, the first side frame and the third side frame are arranged in parallel in the transverse length direction of a bracket, the second side frame and the fourth side frame are arranged in parallel in the longitudinal direction of the bracket,
an arc-shaped handle 2111 is arranged on the first upper frame of the first side frame, the third side frame comprises a third lower frame, a third upper frame and two third side frames, a vertical frame 2131 is arranged between the two third side frames,
the opposite surfaces of the second side frame and the fourth side frame are respectively provided with a transverse frame 2141 and 2121 protruding out of the surfaces of the second side frame and the fourth side frame, and the upper end surface of the transverse frame is a flat surface for carrying a battery tray;
the lifting mechanism for lifting the height of the battery tray in the material frame comprises a lifting base 22, wherein the lifting base comprises a lifting vertical plate 221, at least two parallel lifting guide rails 222 are arranged on the end face, close to the material frame, of the lifting vertical plate, lifting sliding blocks 223 are arranged on the lifting guide rails, two lifting sliding blocks are fixedly connected with fork arms 224, the fork arms are inserted into the material frame from two sides of the vertical frame and are positioned below the transverse frame,
a lifting cylinder mounting seat 225 is fixed at the upper end of the lifting vertical plate, a lifting cylinder 226 is mounted on the lifting cylinder mounting seat, and a piston rod of the lifting cylinder is connected with a fork base plate 227;
the battery tray pushing cylinder 2311 is erected above the material frame through the auxiliary support 23 and is used for pushing the battery tray from the material frame to the battery tray clamping assembly, the battery tray clamping assembly is positioned between the left support and the right support, the battery tray pushing cylinder is connected with the pushing head 2312, and the lower end face of the pushing head is in clearance fit with the upper end face of the second side frame;
the discharging mechanism and the feeding mechanism are symmetrically arranged at two ends of the bracket;
wherein, one side of lifting vertical plate near the material frame is provided with at least two parallel lifting guide rails, and the other side is provided with a lifting reinforcing plate 228 for lifting the counterweight and increasing the strength.
The auxiliary bracket comprises a first auxiliary bracket 231 and an auxiliary cross beam 232 arranged on the battery tray clamping assembly, and the distance between the first auxiliary bracket and the auxiliary cross beam is fixed through two cross beams 233 which are arranged in parallel on the upper end surfaces of the first auxiliary bracket and the auxiliary cross beam.
The center of the fork base plate can be provided with a groove 2271, the width of the groove is equal to that of the mullion, and when the mullion is clamped into the groove, the fork base plate and the mullion can be kept in clearance fit
The battery tray clamping assembly comprises a clamping base plate 24, a first bracket 241 and a second bracket 242 which extend along the longitudinal direction are arranged on the upper end surface of the clamping base plate, a notch 243 for supplying electricity Chi Tuopan to move along the longitudinal direction is arranged on the opposite surfaces of the first bracket and the second bracket, the notch is composed of a first vertical surface and a first horizontal surface which are positioned on the first bracket and the second bracket and extend along the longitudinal direction, the first horizontal surface is used for carrying the battery tray, the first vertical surface is used for limiting the battery tray,
a milling shape die assembly, a slotting die assembly, a punching and tapping die assembly and a milling side slot die assembly are sequentially arranged in the longitudinal direction of the clamping substrate,
the profile milling die assembly comprises a profile milling upper die, a profile milling lower die and a profile milling limiting cylinder,
the upper end surfaces of the first bracket and the second bracket are provided with an outline milling upper die 246, the clamping substrate is provided with an outline milling lower die which is composed of a plurality of outline milling jacking air cylinders 244, the clamping substrate is also provided with outline milling limiting air cylinders 245, the outline milling limiting air cylinders are positioned on the extension line of the lower die in the longitudinal direction of the clamping substrate, and at least two outline milling limiting air cylinders are arranged in parallel in the transverse direction of the clamping substrate;
the slotting die assembly comprises a slotting upper die 25, a slotting lower die and a slotting limiting cylinder;
the punching and tapping die assembly comprises an upper punching and tapping die 26, a lower punching and tapping die and a punching and tapping limiting cylinder;
the side groove milling die assembly comprises a side groove milling upper die 27, a side groove milling lower die and a side groove milling limiting cylinder;
the milling appearance lower die, the slotting lower die, the punching and tapping lower die and the milling side slot lower die have the same structure;
the milling appearance limiting cylinder, the slotting limiting cylinder, the punching tapping limiting cylinder and the milling side slot limiting cylinder are the same as the corresponding lower die in mounting position;
milling an outline lower die, slotting the lower die, punching and tapping the lower die, and milling the battery tray length with the interval length between adjacent two of the side slot lower dies being integral multiple.
The left side support includes the support body, the support body includes lifting subassembly 101, supporting component 102, supporting component fixes at lifting subassembly up end, supporting component is shell structure, supporting component includes upper plate 1021, both sides board 1022, bottom plate 1023, the upper plate up end is equipped with two guide rails 10211 that extend at the long direction interval longitudinal direction, the upper plate up end still is provided with along the long direction extension rack assembly, rack assembly is located the outside of guide rail, rack assembly includes fixed plate 1024 on the upper plate, rack 1025 of installing on the fixed plate, the rack includes strip portion, tooth portion is located strip lower extreme.
The first driving mechanism comprises a beam assembly, a left gear 3 is arranged at the left end of the beam assembly, and a right gear is arranged at the right end of the beam assembly; the left gear is meshed with a rack on the left bracket, and the right gear is meshed with a rack on the right bracket.
The transverse beam assembly comprises a driving source for driving the left gear and the right gear to rotate, a transverse beam, a transverse driving mechanism and a longitudinal driving mechanism, wherein the transverse driving mechanism comprises a transverse screw rod 6 arranged on the transverse beam and a transverse sliding block arranged on the transverse screw rod; the longitudinal driving mechanism comprises a longitudinal mounting seat 7, a longitudinal screw rod 8 arranged on the longitudinal mounting seat and a longitudinal sliding block arranged on the longitudinal screw rod, the longitudinal mounting seat is fixedly connected with the transverse sliding block, and the longitudinal sliding block is fixedly connected with the milling cutter assembly;
the driving source comprises a rotating shaft 9 and a motor 10, one end of the rotating shaft is connected with the left gear, and the other end of the rotating shaft is connected with the right gear.
The beam assembly further comprises a left beam mounting seat 12 and a right beam mounting seat 14, wherein the left beam mounting seat is clamped on a guide rail of a left bracket and is in sliding fit with the guide rail of the left bracket in the longitudinal direction, and the right beam mounting seat is clamped on a guide rail of a right bracket and is in sliding fit with the guide rail of the right bracket in the longitudinal direction;
a transverse driving motor mounting plate 19 for driving the transverse screw rod to rotate is fixedly arranged on the right cross beam mounting seat, and a transverse driving motor 20 is arranged on the transverse driving motor mounting plate;
the longitudinal slide block of the second driving mechanism is fixedly connected with the slotting component, the longitudinal slide block of the third driving mechanism is fixedly connected with the punching and tapping component, the slide block of the fourth driving mechanism is fixedly connected with the side slot milling component,
and the inner sides of the parts of the left bracket, which are positioned between the third driving mechanism and the fourth driving mechanism and between the first driving mechanism and the previous working procedure, are respectively provided with a milling cutter tool magazine 18.
The lifting subassembly includes lifting base 201, lifting base is dull and stereotyped, be equipped with a plurality of on lifting base lengthwise with lifting base fixed connection's lifting unit 202, two adjacent lifting unit interval are arranged, lifting unit upper end sets up lifting upper plate 203, the lifting upper plate includes a plurality of first upper plate 2031, second upper plate 2032, first upper plate, the second upper plate is at staggered arrangement, and lifting upper plate's head end and end are first upper plate, the second upper plate is dull and stereotyped, first upper plate includes first dull and stereotyped and the locking structure 204 of setting at first dull and stereotyped opposite both ends, locking structure includes the L shaped plate, the L shaped plate includes diaphragm 2041, riser 2042, the riser is installed the diaphragm lower terminal surface, the diaphragm up end is equipped with latch segment 2043, be equipped with screw hole 2044 on the latch segment, the lifting unit is polygonal pipe body, through setting up connecting baffle 205 between two adjacent lifting units, two opposite sides are respectively in two adjacent lifting unit fixed connection, connecting baffle terminal surface and base fixed connection down, connecting baffle up end and upper plate interval cooperation.
The fixed plate is T style of calligraphy fixed plate, and the fixed plate includes diaphragm 10242, riser 10241, and the rack is located one side of riser, and the opposite side of riser is equipped with a plurality of riser reinforcing plate 10243 that set up at lengthwise direction interval.
The recess of both sides board is the concave shape curb plate, and the notch of both sides board sets up in opposite directions the region between the both sides board is equipped with a plurality of baffle 1023 subassembly, and the baffle subassembly includes first baffle 10231, second baffle 10232, first baffle and second baffle fixed connection, and the contained angle between first baffle, the second baffle is 60 degrees, the baffle with the contained angle of cross length direction is 30 degrees.
A plurality of side plate reinforcing plates 10221 are arranged in the notches of the concave side plates.
The crossbeam includes inner bag 41, shell 42, and the inner bag is tubular structure, and the shell is square tubular structure, and the shell includes bottom plate 416, preceding curb plate 412, posterior lateral plate 413, upper cover 411, left end cover 414, right end cover 415 will through a plurality of reinforcing plate 417 between inner bag and the shell inner bag and shell fixed connection, a plurality of reinforcing plate evenly distributed at intervals in the inner bag axis direction.
The motor 10 is arranged in the shell and positioned below the inner container, the motor is a double-output shaft motor, an output shaft of the motor comprises a left output shaft 91 and a right output shaft 92, the left output shaft penetrates through the left end cover to be connected with a left gear, the right output shaft penetrates through the right end cover to be connected with a right gear, and the left output shaft is matched with the left end cover and the right output shaft and the right end cover through bearings 93.
The outer end face of the front side plate is provided with two transverse guide rails 4121 which are longitudinally and transversely extended at intervals and a transverse screw rod positioned between the two transverse guide rails, two ends of the transverse screw rod are connected with a transverse bearing 417 fixed on the outer end face of the front side plate, and one end of the transverse screw rod is connected with a transverse driving motor 418.
The front end face of the longitudinal mounting seat is provided with two longitudinal guide rails 71 which are longitudinally extended and are transversely distributed at intervals, and a longitudinal screw rod 6 which is positioned between the two longitudinal guide rails, two ends of the longitudinal screw rod are fixed on the longitudinal mounting seat through longitudinal bearings, the upper end of the longitudinal screw rod is connected with a longitudinal driving motor 11, a longitudinal sliding block on the longitudinal screw rod is fixedly connected with a milling cutter assembly, and a cutter head 51 of the milling cutter assembly is positioned at the lower end of the milling cutter assembly.
In addition, the device also comprises an elastic wavy cover plate 13 which is arranged on the left bracket, the right bracket and the front side plate and is used for protecting the guide rail, the transverse guide rail and the transverse screw rod.
Modifications of the embodiments described above, or equivalents of some of the features may be made by those skilled in the art, and any modifications, equivalents, improvements or etc. within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The battery tray continuous production line is characterized by comprising a bracket, a feeding mechanism and a discharging mechanism which are positioned at two ends of the longitudinal direction of the bracket, wherein the bracket comprises a left bracket and a right bracket which are symmetrically arranged, a first driving mechanism, a second driving mechanism, a third driving mechanism and a fourth driving mechanism which are identical in structure are arranged at intervals in the longitudinal direction of the bracket, a milling appearance component is arranged on the first driving mechanism, a slotting component is arranged on the second driving mechanism, a punching and tapping component is arranged on the third driving mechanism, and a milling side slot component is arranged on the fourth driving mechanism;
the feeding mechanism comprises a material frame for placing a battery tray, the material frame comprises a frame body structure with an open upper end, the frame body structure is composed of a first side frame, a second side frame, a third side frame and a fourth side frame, the first side frame and the third side frame are arranged in parallel in the transverse length direction of the bracket, the second side frame and the fourth side frame are arranged in parallel in the longitudinal direction of the bracket,
the first upper frame of the first side frame is provided with an arc-shaped handle, the third side frame comprises a third lower frame, a third upper frame and two third side frames, a vertical frame is arranged between the two third side frames,
the opposite surfaces of the second side frame and the fourth side frame are respectively provided with a transverse frame protruding out of the surfaces of the second side frame and the fourth side frame, and the upper end surface of the transverse frame is a flat surface for carrying a battery tray;
the lifting mechanism for lifting the height of the battery tray in the material frame comprises a lifting base, wherein the lifting base comprises a lifting vertical plate, at least two parallel lifting guide rails are arranged on the end face, close to the material frame, of the lifting vertical plate, lifting sliding blocks are arranged on the lifting guide rails, the lifting sliding blocks are fixedly connected with fork arms, two fork arms are inserted into the material frame from two sides of the vertical frame and are positioned below the transverse frame,
a lifting cylinder mounting seat is fixed at the upper end of the lifting vertical plate, a lifting cylinder is mounted on the lifting cylinder mounting seat, and a piston rod of the lifting cylinder is connected with the fork base plate;
the battery tray pushing cylinder is erected above the material frame through the auxiliary support and is used for pushing the battery tray from the material frame to the battery tray clamping assembly, the battery tray clamping assembly is positioned between the left support and the right support, the battery tray pushing cylinder is connected with the pushing head, and the lower end face of the pushing head is in clearance fit with the upper end face of the second side frame;
the discharging mechanism and the feeding mechanism are symmetrically arranged at two ends of the bracket;
the left bracket comprises a bracket body, the bracket body comprises a lifting assembly and a supporting assembly, the supporting assembly is fixed on the upper end face of the lifting assembly, the supporting assembly comprises an upper plate, two guide rails extending in the longitudinal direction at intervals in the transverse direction are arranged on the upper end face of the upper plate, a rack assembly extending in the longitudinal direction is further arranged on the upper end face of the upper plate, the rack assembly is positioned on one side, far from the right bracket, of the upper end face of the upper plate, the rack assembly comprises a fixing plate fixed on the upper plate and a rack arranged on the fixing plate, the rack comprises a strip part and a tooth part, and the tooth part is arranged at the lower end of the strip part;
the first driving mechanism comprises a beam assembly, a left gear is arranged at the left end of the beam assembly, and a right gear is arranged at the right end of the beam assembly; the left gear is meshed with a rack on the left bracket, and the right gear is meshed with a rack on the right bracket; the transverse driving mechanism comprises a transverse screw rod arranged on the transverse beam and a transverse sliding block arranged on the transverse screw rod; the longitudinal driving mechanism comprises a longitudinal mounting seat, a longitudinal screw rod arranged on the longitudinal mounting seat and a longitudinal sliding block arranged on the longitudinal screw rod, the longitudinal mounting seat is fixedly connected with the transverse sliding block, and the longitudinal sliding block is fixedly connected with the milling cutter assembly; the driving source comprises a rotating shaft and a motor for driving the rotating shaft to rotate, one end of the rotating shaft is connected with the left gear, and the other end of the rotating shaft is connected with the right gear;
the beam assembly further comprises a left beam mounting seat and a right beam mounting seat, wherein the left beam mounting seat is clamped on a guide rail of the left bracket and is in sliding fit with the guide rail of the left bracket in the longitudinal direction, and the right beam mounting seat is clamped on a guide rail of the right bracket and is in sliding fit with the guide rail of the right bracket in the longitudinal direction;
a transverse driving motor mounting plate for driving the transverse screw rod to rotate is fixedly arranged on the right cross beam mounting seat, and a transverse driving motor is arranged on the transverse driving motor mounting plate;
the longitudinal slide block of the second driving mechanism is fixedly connected with the slotting component, the longitudinal slide block of the third driving mechanism is fixedly connected with the punching and tapping component, the slide block of the fourth driving mechanism is fixedly connected with the side slot milling component,
the inner sides of the parts, located between the third driving mechanism and the fourth driving mechanism and between the first driving mechanism and the previous working procedure, of the left bracket are respectively provided with a milling cutter tool magazine;
the lifting assembly comprises a lifting base, the lifting base is a flat plate, a plurality of lifting units fixedly connected with the lifting base are arranged in the longitudinal direction of the lifting base, two adjacent lifting units are arranged at intervals, a lifting upper plate is arranged at the upper end of each lifting unit, the lifting upper plate comprises a plurality of first upper plates and second upper plates, the first upper plates and the second upper plates are arranged in a staggered mode, the head end and the tail end of each lifting upper plate are both first upper plates, the second upper plates are flat plates, each first upper plate comprises a first flat plate and locking structures arranged at the opposite ends of the first flat plate, each locking structure comprises an L-shaped plate, each L-shaped plate comprises a transverse plate and a vertical plate, each vertical plate is arranged on the lower end face of the transverse plate, each locking block is provided with a threaded hole, each lifting unit is a polygonal pipe body, two adjacent lifting units are connected through a connecting partition plate, two opposite sides of each connecting partition plate are fixedly connected with the adjacent two lifting units, and the lower end faces of each connecting partition plate are fixedly connected with the lifting base;
the auxiliary support comprises a first auxiliary support and an auxiliary cross beam arranged on the battery tray clamping assembly, and the distance between the first auxiliary support and the auxiliary cross beam is fixed through two parallel cross beams on the upper end surfaces of the first auxiliary support and the auxiliary cross beam;
the battery tray clamping assembly comprises a clamping substrate, a first bracket and a second bracket extending along the longitudinal direction are arranged on the upper end face of the clamping substrate, notches for supplying power Chi Tuopan to move in the longitudinal direction are formed in the opposite faces of the first bracket and the second bracket, the notches are formed by a first vertical face and a first horizontal face extending in the longitudinal direction and positioned on the first bracket and the second bracket, the first horizontal face is used for carrying a battery tray, the first vertical face is used for limiting the battery tray, and a milling appearance die assembly, a slotting die assembly and a punching tapping die are sequentially arranged in the longitudinal direction of the clamping substrate
Has an assembly and a side groove milling die assembly,
the profile milling die assembly comprises a profile milling upper die, a profile milling lower die and a profile milling limiting cylinder,
the upper end surfaces of the first bracket and the second bracket are provided with contour milling upper dies, the clamping substrate is provided with contour milling lower dies, each contour milling lower die consists of a plurality of contour milling jacking cylinders, the clamping substrate is also provided with contour milling limiting cylinders, the contour milling limiting cylinders are positioned on the extension line of the lower dies in the longitudinal direction of the clamping substrate, and at least two contour milling limiting cylinders are arranged in parallel in the transverse direction of the clamping substrate;
the slotting die assembly comprises a slotting upper die, a slotting lower die and a slotting limiting cylinder;
the punching and tapping die assembly comprises an upper punching and tapping die, a lower punching and tapping die and a punching and tapping limiting cylinder;
the side groove milling die assembly comprises a side groove milling upper die, a side groove milling lower die and a side groove milling limiting cylinder;
the milling appearance lower die, the slotting lower die, the punching and tapping lower die and the milling side slot lower die have the same structure;
the milling appearance limiting cylinder, the slotting limiting cylinder, the punching tapping limiting cylinder and the milling side slot limiting cylinder are the same as the corresponding lower die in mounting position;
milling an outline lower die, slotting the lower die, punching and tapping the lower die, and milling the battery tray length with the interval length between adjacent two of the side slot lower dies being integral multiple.
2. The battery tray continuous production line according to claim 1, wherein the fixing plate is a T-shaped fixing plate, the fixing plate comprises a transverse plate and a vertical plate, the rack is located on one side of the vertical plate, and a plurality of vertical plate reinforcing plates are arranged on the other side of the vertical plate at intervals in the longitudinal direction.
3. The continuous production line for battery trays according to claim 1, wherein the two side plates are concave side plates, the notches of the two side plates are arranged in opposite directions, a plurality of baffle assemblies are arranged in the area between the two side plates, each baffle assembly comprises a first baffle and a second baffle, the first baffle is fixedly connected with the second baffle, an included angle between the first baffle and the second baffle is 60 degrees, and an included angle between the baffle and the transverse direction is 30 degrees.
4. A continuous production line for battery trays as claimed in claim 3, wherein a plurality of side plate reinforcing plates are provided in the recess of the concave side plate.
5. The continuous production line of battery trays according to claim 1, wherein the cross beam comprises an inner container and an outer shell, the inner container is of a circular tube-shaped structure, the outer shell is of a square tube-shaped structure, the outer shell comprises a bottom plate, a front side plate, a rear side plate, an upper plate, a left end cover and a right end cover, the inner container and the outer shell are fixedly connected through a plurality of reinforcing plates, and the reinforcing plates are uniformly distributed at intervals in the axial direction of the inner container.
6. The battery tray continuous production line according to claim 5, wherein the motor is installed in the shell and located below the liner, the motor with double output shafts comprises a left output shaft and a right output shaft, the left output shaft penetrates through the left end cover to be connected with the left gear, the right output shaft penetrates through the right end cover to be connected with the right gear, and the left output shaft and the left end cover are matched with each other through bearings.
7. The continuous production line for battery trays according to claim 5, wherein the outer end surface of the front side plate is provided with two transverse guide rails which are longitudinally and alternately distributed and transversely extended and a transverse screw rod which is positioned between the two transverse guide rails, two ends of the transverse screw rod are connected and fixed with a transverse bearing on the outer end surface of the front side plate, one end of the transverse screw rod is connected with a transverse driving motor, the front end surface of the longitudinal installation seat is provided with two longitudinal guide rails which are longitudinally and alternately distributed and longitudinally extended and a longitudinal screw rod which is positioned between the two longitudinal guide rails, two ends of the longitudinal screw rod are fixed on the longitudinal installation seat through the longitudinal bearing, the upper end of the longitudinal screw rod is connected with the longitudinal driving motor, a longitudinal sliding block on the longitudinal screw rod is fixedly connected with a milling cutter assembly, and a cutter head of the milling cutter assembly is positioned at the lower end of the milling cutter assembly.
8. The continuous production line for battery trays according to claim 1, wherein at least two parallel lifting guide rails are arranged on one side of the lifting vertical plate, which is close to the material frame, and a lifting reinforcing plate for lifting the counterweight and increasing the strength is arranged on the other side of the lifting vertical plate.
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| CN201811127928.0A CN109160215B (en) | 2018-09-27 | 2018-09-27 | Continuous production line for battery trays |
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| CN201811127928.0A CN109160215B (en) | 2018-09-27 | 2018-09-27 | Continuous production line for battery trays |
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| CN109160215B true CN109160215B (en) | 2023-08-25 |
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| CN110000840B (en) * | 2019-04-22 | 2020-10-27 | 湖州师范学院求真学院 | Automatic conveying device for sheet reaming |
| CN116748575B (en) * | 2023-08-21 | 2023-11-14 | 福建祥鑫新能源汽车配件制造有限公司 | Milling shape driving mechanism of battery tray continuous production line |
| CN117068681B (en) * | 2023-10-13 | 2024-03-29 | 宁德时代新能源科技股份有限公司 | Tray, battery production line and control method |
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| CN109160215A (en) | 2019-01-08 |
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Effective date of registration: 20230706 Address after: Building 3, Xiuzhou High tech Equipment Entrepreneurship Center, No. 1133 Taoyuan Road, Xiuzhou District, Jiaxing City, Zhejiang Province, 314001 Applicant after: Jiaxing Rongshuo Machinery Co.,Ltd. Address before: 314000 A-5, No. 289 Muyang Road, Jiaxing City, Zhejiang Province Applicant before: JIAXING SHIMAI MACHINERY Co.,Ltd. |
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