CN109159099A - Sheet fabrication and size detection ancillary equipment - Google Patents

Sheet fabrication and size detection ancillary equipment Download PDF

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Publication number
CN109159099A
CN109159099A CN201811071730.5A CN201811071730A CN109159099A CN 109159099 A CN109159099 A CN 109159099A CN 201811071730 A CN201811071730 A CN 201811071730A CN 109159099 A CN109159099 A CN 109159099A
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CN
China
Prior art keywords
sample
projector
controller
dimensional drawing
pdf format
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811071730.5A
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Chinese (zh)
Other versions
CN109159099B (en
Inventor
陈辉
陈益思
佘协桂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Huasheng Laboratory Technology Service Co Ltd
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Shenzhen Huasheng Laboratory Technology Service Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201811071730.5A priority Critical patent/CN109159099B/en
Publication of CN109159099A publication Critical patent/CN109159099A/en
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Publication of CN109159099B publication Critical patent/CN109159099B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H7/00Marking-out or setting-out work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H7/00Marking-out or setting-out work
    • B25H7/04Devices, e.g. scribers, for marking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H7/00Marking-out or setting-out work
    • B25H7/04Devices, e.g. scribers, for marking
    • B25H7/045Devices, e.g. scribers, for marking characterised by constructional details of the marking elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention discloses a kind of sheet fabrications and size detection ancillary equipment, it include: projector, three axis gantry mould groups, controller, integrated laser range finder module and CPU module on projector, the dimensional drawing that sample pictures are converted into PDF format again sends the dimensional drawing of PDF format on controller, the dimensional drawing of PDF format is sent CPU module by controller, controller controls laser ranging module, measure the length and width numerical value of sample, CPU module calculates the central point of sample according to sample length and width, then three axis gantry mould groups are controlled to adjust projector, the optical center point of projector is allowed to be overlapped with sample central point, calculate sample and projector distance L2, according to the value of L2, CPU module controls three axis gantry mould groups to adjust the distance between projector and sample, this distance is equal with L2, The 1:1 projection of dimensional graphics can be completed.The present invention can be improved the accuracy of working efficiency and detection.

Description

Sheet fabrication and size detection ancillary equipment
Technical field
The present invention relates to sample processing technique field, more particularly to it is a kind of the sample of large and medium-sized plate can be processed and The sheet fabrication and size detection ancillary equipment of size detection.
Background technique
The prior art is in plate sample making course, because sample is excessive (such as 2 meters of sample length and width or more), manual sample preparation The dimensional accuracy such as (drilling, positioning), which not can guarantee, (more than one meter, will be gone to measure size positioning with tape measure or ruler, volume The measurement tolerance of ruler or ruler is big, and it is easy to appear errors in manual measurement), it is necessary to sample is sent to numerical control and is set It is processed on standby.Here it there is a problem, many Chevron Research Company (CRC)s are not no numerically controlled processing equipments, so if you want A slightly bigger sample is made, you will complete following steps, and 1 looks for the factory for having numerically controlled processing equipment, and 2 by sample Product are sent to factory, and 3 factories scheme establishment cutter track according to 2D, and 4 numerically-controlled machine tools are processed, and 5 finally bring back sample.This process is worked as The time of middle needs is at least a working day, if the order of factory is more, more than one working day is also normal, such words Just bring biggish loss in time to Chevron Research Company (CRC).So inventor is thinking deeply always, have either with or without more efficient and convenient The processing method of effect, if the figure in CAD projected on plate according to the size of 1:1, dimensional accuracy has It ensures, then fixed plate and projector carry out marking according to the projection on plate, processed, then just only needing Some simple tools can complete the processing of sample.From the time, from the point of view of equipment requirement and personnel requirement, there is corresponding drop It is low.If function is again in turn if use, it is exactly that sample has processed, test sample whether qualified, CAD can be worked as In figure projected on plate according to the size of 1:1, check whether sample processing qualified, is equivalent to secondary element image with this Measuring instrument, but secondary element image measuring instrument can only survey some small parts, be unable to measure if size goes beyond the scope.
Summary of the invention
The object of the present invention is to provide one kind can be to the sheet fabrication of the sample of large and medium-sized plate processing and size detection With size detection ancillary equipment.
To achieve the goals above, technical solution provided by the invention are as follows: a kind of sheet fabrication is provided and size detection is auxiliary Help equipment, comprising: projector, three axis gantry mould groups, controller and sample, the sample are set to the projector direction Front, integrated laser range finder module and CPU module on the projector, it is mutual that the controller with the CPU can carry out data It passes, the dimensional drawing that sample pictures are converted into PDF format again sends the dimensional drawing of PDF format on controller, the controller CPU module is sent by the dimensional drawing of PDF format, the controller controls laser ranging module, measures the length and width number of sample Value, CPU module calculate the central point of sample according to sample length and width numerical value, control three axis gantry mould groups to adjust projector, allow The optical center point of projector is overlapped with sample central point, calculates sample and projector distance L2, described according to the value of L2 CPU module controls three axis gantry mould group to adjust the distance between projector and sample, this distance is equal with L2 Complete the 1:1 projection of dimensional graphics.
Sample dimensional drawing is adjusted in CAD, reduces be centrally disposed in A4 picture frame according to a certain percentage, then press It is converted into the PDF format of A4 size according to 1:1, then sends the dimensional drawing of PDF format on controller.
On the CPU module control sample pictures equal proportion liquid crystal board all over the screen for being shown in the projector, the liquid crystal Plate display area is 1/5th A4 sizes, then reduced scale will be input to controller in CAD, is calculated with this Sample and projector distance L2.
The dimensional drawing of PDF format is sent on controller, is that the dimensional drawing of PDF format is passed through to USB interface or wireless Communication mode is sent on controller.
It further include fixed bracket, the fixed branch is set up in the front of the projecting direction of the projector, and the sample is solid It is scheduled on the fixed bracket of sample.
Compared with prior art, due to passing through planar dimension in sheet fabrication of the present invention and size detection ancillary equipment Projector projects to dimensional graphics on sample according to 1:1, projector and support bracket fastened position is then locked, then to sample Working position on product is marked, and can use simple drilling after removing sample, and the tools such as cutting and polishing complete processing, The dependence to numerically-controlled machine tool and programming personnel is got rid of, while also saving time and resource.It, will be previous in terms of sample detection Hand dipping sample become projection measurement, measurement data becomes whole and compares from comparing one by one with drawing in the past, is not present Missing data, so as to improve the accuracy of working efficiency and detection.
Through the following description and in conjunction with the attached drawings, the present invention will become more fully apparent, these attached drawings are used to explain the present invention Embodiment.
Detailed description of the invention
Fig. 1 show the structural schematic diagram of one embodiment of sheet fabrication of the present invention and size detection ancillary equipment.
Fig. 2 show the schematic diagram that laser ranging module projects to sample pictures on sample.
Fig. 3 show the schematic diagram calculation of sample with projector distance L2.
Specific embodiment
The embodiment of the present invention described referring now to the drawings, similar element numbers represent similar element in attached drawing.Such as It is upper described, as shown in Figure 1, main includes five in sheet fabrication provided in an embodiment of the present invention and size detection ancillary equipment Point: bottom plate 1, projector 2, three axis gantry mould groups 3, controller 4, sample and fixed bracket 5, the sample are fixed on fixed bracket On, and it is set to the front in the projector direction, can be used for assisting sample to process and size detection, such as sample is general For rectangle or the plate of square, sample length and width are more than 1 meter or more, and the length and width of sample are more than 1 meter, in the process of conventional machining In will with tape measure perhaps ruler go to measure size positioning tape measure or ruler measurement tolerance it is big, and work as in manual measurement In it is easy to appear errors.Projector is LCD liquid crystal board projector, integrated laser range finder module and CPU module on projector 2; The dimensional drawing of sample is adjusted in CAD software, reduces be centrally disposed in A4 picture frame according to a certain percentage, then press It is converted into the PDF format of A4 size according to 1:1, finally sends out the dimensional drawing of PDF format by USB interface or communication It is sent on controller.Controller controls laser ranging module, measures the length and width numerical value of sample, principle is as shown in Fig. 2, CPU mould Root tuber calculates the central point of sample according to sample length and width, controls three axis gantry mould groups then to adjust projector, allows projector Optical center point is overlapped with sample central point;Controller sends CPU mould by wireless telecommunications for the PDF format dimensional drawing of storage In block, control that dimensional drawing equal proportion is all over the screen to be shown on liquid crystal board by CPU module, liquid crystal board display area is 1/5th Then A4 size reduced scale will be input in controller in CAD, calculate sample at a distance from projector with this L2, with specific reference to as shown in figure 3, d1, L1 and refraction angle are it is known that d2 can be with according to the scaling twice of sample dimensional drawing It calculates, L2 can be calculated further according to trigonometric function relationship, according to the value of L2, CPU module controls three axis gantry mould groups and comes The distance between projector and sample are adjusted, this distance is equal with L2, and the 1:1 projection of dimensional graphics can be completed.
The coordinate of projector, laser measurement and calculate after information will all carry out on the controller display and it is adjustable, Data are corrected with this, if the position deviation that sample is placed is too big, the value that can not find central point or L2 goes beyond the scope, can To manually adjust fixed bracket, make sample always within measurable range;After dimensional graphics are projected according to 1:1, locks and throw Shadow instrument and fixed backing positions ensure that the accuracy processed marks machining position then according to projection on sample with this It sets, then removes sample, can be processed according to mark position with tool.Sample is checked, dimensional graphics are according to 1:1 Projection, projector position is locked, then can compare, find out to the Working position on the Working position and projection of sample Mistake improves the detection efficiency of sample with this.
Sample dimensional drawing in CAD is projected on sample according to the size of 1:1, then dimensional accuracy has guarantee, Then marking is carried out according to the projection on sample, is processed, then just only needing some simple tools that can complete The processing of sample.From the time, from the point of view of equipment requirement and personnel requirement, there is corresponding reduction.If function uses in turn again If, it is exactly that sample has processed, test sample whether qualified, it can be by the sample dimensional drawing in CAD according to 1:1's Size projects on sample, checks whether sample processing is qualified with this.
By planar dimension projector, dimensional graphics are projected on sample according to 1:1, then locks projector and fixation Then the position of bracket is marked the Working position on sample, simple drilling can be used after sample by removing, cutting and The tools such as polishing complete processing, get rid of the dependence to numerically-controlled machine tool and programming personnel, while also saving time and resource.? In terms of sample detection, previous hand dipping sample is become into projection measurement, measurement data from the past with sample pictures one by one Comparison becomes whole control, missing data is not present, so as to improve the accuracy of working efficiency and detection.
It is above disclosed to be merely a preferred embodiment of the present invention, the right model of the present invention cannot be limited with this certainly It encloses, therefore according to equivalent variations made by scope of the present invention patent, still belongs to the model that the present invention is covered.

Claims (5)

1. a kind of sheet fabrication and size detection ancillary equipment characterized by comprising projector, three axis gantry mould groups, control Device and sample, the sample are set to the front in the projector direction, integrated laser range finder module on the projector And CPU module, the controller can carry out data with the CPU and mutually pass, the dimensional drawing that sample pictures are converted into PDF format again will The dimensional drawing of PDF format is sent on controller, and the dimensional drawing of PDF format is sent CPU module, the control by the controller Device processed controls laser ranging module, measures the length and width numerical value of sample, CPU module calculates sample according to sample length and width numerical value Central point controls three axis gantry mould groups to adjust projector, the optical center point of projector is allowed to be overlapped with sample central point, calculates Sample and projector distance L2 out, according to the value of L2, the CPU module controls three axis gantry mould group to adjust projector The distance between sample, this distance is equal with L2, completes the 1:1 projection of dimensional graphics.
2. sheet fabrication as described in claim 1 and size detection ancillary equipment, which is characterized in that sample ruler in CAD Very little figure is adjusted, and reduces be centrally disposed in A4 picture frame according to a certain percentage, the PDF of A4 size is then converted into according to 1:1 Format, then send the dimensional drawing of PDF format on controller.
3. sheet fabrication as claimed in claim 2 and size detection ancillary equipment, which is characterized in that the CPU module control On the sample pictures equal proportion liquid crystal board all over the screen for being shown in the projector, the liquid crystal board display area is that 1/5th A4 are big It is small, then reduced scale it will be input to controller in CAD, sample and projector distance L2 are calculated with this.
4. sheet fabrication as described in claim 1 and size detection ancillary equipment, which is characterized in that the dimensional drawing of PDF format It is sent on controller, is to send the dimensional drawing of PDF format on controller by USB interface or communication.
5. sheet fabrication as described in claim 1 and size detection ancillary equipment, which is characterized in that it further include fixed bracket, The fixed branch is set up in the front of the projecting direction of the projector, and the sample is fixed on the fixed bracket of sample.
CN201811071730.5A 2018-09-14 2018-09-14 Auxiliary equipment for processing and dimension detection of plates Active CN109159099B (en)

Priority Applications (1)

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CN109159099B CN109159099B (en) 2023-06-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111123633A (en) * 2019-05-29 2020-05-08 深圳市度彼电子有限公司 Real size projection method and projector

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008211409A (en) * 2007-02-26 2008-09-11 Sharp Corp Mobile terminal
JP2013057767A (en) * 2011-09-08 2013-03-28 Nikon Corp Electronic apparatus
CN103398658A (en) * 2013-07-01 2013-11-20 李雄 Mobile phone device for measuring space object
CN105563446A (en) * 2015-08-07 2016-05-11 朱虹斐 Hardware panel lofting cutting assisting device
CN207290071U (en) * 2017-10-11 2018-05-01 山西丰喜化工设备有限公司 Portable plate line auxiliary mould

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008211409A (en) * 2007-02-26 2008-09-11 Sharp Corp Mobile terminal
JP2013057767A (en) * 2011-09-08 2013-03-28 Nikon Corp Electronic apparatus
CN103398658A (en) * 2013-07-01 2013-11-20 李雄 Mobile phone device for measuring space object
CN105563446A (en) * 2015-08-07 2016-05-11 朱虹斐 Hardware panel lofting cutting assisting device
CN207290071U (en) * 2017-10-11 2018-05-01 山西丰喜化工设备有限公司 Portable plate line auxiliary mould

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111123633A (en) * 2019-05-29 2020-05-08 深圳市度彼电子有限公司 Real size projection method and projector

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Address after: Building 601, Building 1, Huace Testing Building, Xingdong Community, Xin'an Street, Bao'an District, Shenzhen City, Guangdong Province, 518101

Patentee after: SHENZHEN CTI LABORATORY CO.,LTD.

Address before: Building C, Taohuayuan Science and Technology Innovation Park, Xixiang, Bao'an District, Shenzhen City, Guangdong Province, 518101

Patentee before: SHENZHEN CTI LABORATORY CO.,LTD.

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