CN109158584A - A kind of iron melt transfer system - Google Patents
A kind of iron melt transfer system Download PDFInfo
- Publication number
- CN109158584A CN109158584A CN201811322019.2A CN201811322019A CN109158584A CN 109158584 A CN109158584 A CN 109158584A CN 201811322019 A CN201811322019 A CN 201811322019A CN 109158584 A CN109158584 A CN 109158584A
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- Prior art keywords
- track
- casting ladle
- roller
- verts
- casting
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 142
- 238000012546 transfer Methods 0.000 title claims abstract description 92
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 71
- 238000005266 casting Methods 0.000 claims abstract description 161
- 230000007704 transition Effects 0.000 claims abstract description 50
- 238000002844 melting Methods 0.000 claims abstract description 25
- 230000008018 melting Effects 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims description 34
- 238000003860 storage Methods 0.000 claims description 10
- 238000004321 preservation Methods 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 230000001737 promoting effect Effects 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 210000004899 c-terminal region Anatomy 0.000 claims description 2
- 230000032258 transport Effects 0.000 description 12
- 238000013461 design Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 206010063036 Spinal cord oedema Diseases 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 244000035744 Hura crepitans Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000019771 cognition Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The present invention relates to molten iron to transport technical field, and in particular to a kind of iron melt transfer system.Track is transported including stokehold, stokehold transhipment track side is provided along its length several melting furnaces, the other side is equipped with the intermediate transition track of several perpendicular settings, at least provided with one for receiving the stokehold transfer car(buggy) of molten iron in melting furnace on the stokehold transhipment track, the intermediate transition track is equipped with intermediate transition vehicle, the intermediate transition track end is equipped with nodularization station, the nodularization station is connected with promotion and verts track, the promotion verts track end equipped with ground swing-around trajectory, the ground swing-around trajectory is connected with casting track, the casting track end is equipped with casting machine, the promotion track that verts is equipped with to be promoted and verts vehicle, the promotion verts vehicle for receiving the casting ladle in nodularization station, the promotion vehicle that verts verts track in promotion, it walks on ground swing-around trajectory and casting track by the molten iron in casting ladle It is transported in casting machine.
Description
Technical field
The present invention relates to molten iron to transport technical field, and in particular to a kind of iron melt transfer system.
Background technique
Molten iron transhipment is essential link in steel-making or ironwork production, and conventional iron Spinal Cord Oedema relies primarily on aerial turn
Fortune, concrete mode has relatively to be fallen behind using modes, existing Molten Iron Transportation modes such as forklift transport, crane transports, not only
More manpower is needed, and there are biggish security risks in transportational process, fall relatively additionally, due to the means of transportation of use
Conevying efficiency is relatively low afterwards, while heat loss is very fast during transportation for molten iron, it is easy to molten iron temperature when casting be caused to reach
Less than casting standard.
In order to improve the efficiency and quality of molten iron transhipment, keep iron melt transfer system design more reasonable, and tend to be perfect, now
There is technology to carry out various trials, it is intended to keep iron melt transfer system whole design more reasonable, then always have and do not comply with one's wishes it.Such as
Chinese patent CN101249560A, which is disclosed, a kind of realizes Molten Iron Transportation using Molten Iron Transportation line and the cooperation of ground hot-metal ladle and carriage
Technical solution, although the technical solution improves the conevying efficiency of molten iron to a certain extent, conevying efficiency needs further
It improves, especially needs to be further increased from melting furnace to the process that casting is entirely transported, and above scheme still remains confession
Electric line is long, and ground hot-metal ladle and carriage has a single function, the serious problem of molten iron heat loss in transportational process.For another example, our company from
Oneself the utility model patent CN206286548U of application discloses a kind of iron melt transfer system, which makes full use of oneself
The stokehold transfer car(buggy) of design, rotate transfer car(buggy) and vert transfer car(buggy) realization different transports is realized according to different station, further
Conevying efficiency is improved, but the technical solution still remains waiting for a long time problem in nodularization and when verting, and needs into one
Step optimization movement system.
It should be noted that above content belongs to the technology category of cognition of inventor, the prior art is not necessarily constituted.
Summary of the invention
The object of the invention is in order to make up for the deficiencies of the prior art, provide a kind of iron melt transfer system, it has
It is reasonable in design, Molten Iron Transportation is high-efficient, molten iron heat loss is few, molten iron transhipment it is reliable the advantages that, solve the prior art
Present in deficiency.
Used technical solution is the present invention to solve above-mentioned technical problem:
Track is transported in a kind of iron melt transfer system, including stokehold, and stokehold transhipment track side is set along its length
Have several melting furnaces, the other side is equipped with the intermediate transition track of several perpendicular settings, the stokehold transhipment track up to
It is equipped with one less for receiving the stokehold transfer car(buggy) of molten iron in melting furnace, the intermediate transition track is equipped with intermediate transition vehicle,
The intermediate transition track end is equipped with nodularization station, and the nodularization station is connected with promotion and verts track, and the promotion is verted track
End is equipped with ground swing-around trajectory, and the ground swing-around trajectory is connected with casting track, and the casting track end is equipped with casting
Machine, the promotion vert track equipped with the vehicle that verts is promoted, and the vehicle that verts that promoted is described for receiving the casting ladle in nodularization station
Promotion vert vehicle promote the track that verts, the molten iron in casting ladle is transported to casting by walking on ground swing-around trajectory and casting track
In machine, the melting furnace, stokehold transfer car(buggy), intermediate transition vehicle, nodularization station, ground swing-around trajectory, promoted vert vehicle respectively with control
System connection processed.
Stokehold transhipment track side uniform intervals are set there are four melting furnace, the other side be equipped at intervals with two respectively with its
Vertically disposed intermediate transition track, the stokehold, which is transported on track, to be set there are two stokehold transfer car(buggy), and each stokehold transfer car(buggy) is negative
Blame two melting furnaces.
The stokehold transfer car(buggy) includes car body A, is respectively equipped with wheel A before and after the bottom the car body A, sets on the car body A
Servo drive motor A, the car body A upper end uniform intervals for having driving wheel A rotation to advance are equipped with multiple for carrying casting ladle
Roller A, the roller A connect by chain conveyer with roller servo drive motor A, the axis direction and wheel A of the roller A
Axis direction it is vertical, the servo drive motor A and roller servo drive motor A are connect with control system respectively.
It includes rotation that the car body A, which is equipped with casting ladle the position-limit mechanism A, the casting ladle position-limit mechanism A limited to casting ladle,
The both ends shaft A, the rotary shaft A are respectively equipped with fan-shaped limit plate A, and the rotary shaft A is connect with rotary limited driving motor A,
The rotary limited driving motor A is connect with control system.
Position sensor A, the position sensor A and control system communication connection are also set on the stokehold transfer car(buggy).
The intermediate transition vehicle includes car body B, is respectively equipped with wheel B before and after the bottom the car body B, sets on the car body B
Servo drive motor B, the car body B upper end uniform intervals for having driving wheel B rotation to advance are equipped with multiple for carrying casting ladle
Roller B, the roller B connect by chain conveyer with roller servo drive motor B, the axis direction and wheel B of the roller B
Axis direction be arranged in parallel, the intermediate transition vehicle be equipped with position sensor B, the servo drive motor B, roller servo
Driving motor B and position sensor B are connect with control system respectively.
It includes rotation that the car body B, which is equipped with casting ladle the position-limit mechanism B, the casting ladle position-limit mechanism B limited to casting ladle,
The both ends shaft B, the rotary shaft B are respectively equipped with fan-shaped limit plate B, and the rotary shaft B is connect with rotary limited driving motor B,
The rotary limited driving motor B is connect with control system.
The nodularization station includes nodularization room and nodularization track, and nodularization track one end is arranged in nodularization room, the other end
Intermediate transition track is passed perpendicularly through, the nodularization track is equipped with nodularization transfer car(buggy), and the nodularization station further includes that setting is being promoted
Transport the storage transfer car(buggy) on track.
The nodularization transfer car(buggy) includes car body C, and the front and rear sides the car body C are respectively equipped with wheel C, the wheel C connection
Have and is equipped at intervals with two casting ladle conveyances along wheel C direction of travel on the servo drive motor C, the car body C of its rotation of driving
Structure, the casting ladle transshipment acitivity include along the multiple roller C, the roller C perpendicular to the setting of wheel C direction of travel uniform intervals
One end is connect by chain conveyer with roller servo drive motor C, and the roller C is equipped with position for placing casting ladle, the car body C
Sensor C is set, the position sensor C, servo drive motor C and roller servo drive motor C are connect with control system respectively.
It includes fan that the car body C, which is equipped with casting ladle the position-limit mechanism C, the casting ladle position-limit mechanism C limited to casting ladle,
Shape limit plate C, the sector limit plate C be connected with the connecting rod C that is laterally arranged, and the connecting rod C, which is mounted on, to be laterally arranged
On axis C, the connecting rod C vertical direction is provided with drive rod C, and the drive rod C-terminal is equipped with idler wheel C, the casting ladle limit
Mechanism C further includes the driving cylinder of setting on the ground, and the piston rod of the driving cylinder is equipped with limit inclined plate, the limit
Driving sector limit plate C rotation is realized in inclined plate and idler wheel C cooperation, is connected with reset bullet between the sector limit plate C and car body C
Spring.
The storage transfer car(buggy) includes that the car body D for being promoted and being verted on track is arranged in, and the car body D upper end edge promotion is verted
Track length direction uniform intervals are equipped with multiple roller D, and the roller D is connect by chain conveyer with roller servo drive motor D,
The roller servo drive motor D is connect with control system.
The vehicle that verts that promoted includes sweep, is respectively equipped with wheel before and after the sweep, the wheel is connected with driving vehicle
The servo drive motor advanced is taken turns, sweep upper end side is equipped with casting ladle placement rack, and the other side is equipped with casting ladle and goes up and down support plate,
Casting ladle lifting support plate two sides are equipped with fluctuating orbit, are equipped with lifting seat on the fluctuating orbit, the lifting seat passes through
Hydraulic cylinder is connect with sweep, and the lifting seat two sides are equipped with snap arm, is equipped with the servo motor that verts in the snap arm, described vert is watched
It takes motor connection and speed reducer, speed reducer is connected with tiliting axis, the tiliting axis is fixedly arranged at the front end with chuck, is equipped in the chuck
Card slot, the card slot are clamped with the fixture block cooperation that casting ladle two sides are arranged in, and the vehicle that verts that promoted is equipped with position sensor D,
The servo drive motor verts servo motor and position sensor D is connect with control system respectively.
The promotion verts vehicle equipped with heat preservation mechanism, and the heat preservation mechanism includes connecting rod, described connecting rod one end and casting ladle
Support plate articulated connection is gone up and down, the other end is hinged with the insulation cover kept the temperature to casting ladle, is equipped with idler wheel, institute among the connecting rod
It states idler wheel and contradicts connection with the mandril being arranged on lifting seat.
The ground swing-around trajectory includes rotating platform, and the rotation of driving rotating platform rotation is equipped with below the rotating platform
Turn servo motor, the rotating platform is equipped with the swing-around trajectory of vert with promotion track or casting orbital docking, the rotation
Servo motor is connect with control system.
The control system includes controller, and for receiving signal and instructing, the controller connects the controller
It is connected to operating platform.
The present invention using the above scheme, for existing iron melt transfer system, devises a kind of molten iron
Movement system transports track, intermediate transition track by design stokehold, promotes the track that verts, ground swing-around trajectory and casting rail
Road, the trolley that can satisfy each functional unit, which is walked, carries out fast and accurate transport to the casting ladle for filling molten iron；By setting
Stokehold transfer car(buggy) is counted, casting ladle can be placed, and casting ladle is transported on other trolleies, therefore can be realized and accept in melting furnace
Molten iron, and molten iron is transported on next travelling bogie；By designing intermediate transition vehicle, track is transported in stokehold by main realize
On casting ladle transport on intermediate transition track, that is, realize commutation transport effect；By designing nodularization station, can not only realize
Nodularization to molten iron, and may be implemented for the casting ladle after nodularization to be conveyed to promotion and vert vehicle, promotion is verted what vehicle was sent back
Empty casting ladle is conveyed to intermediate transition vehicle, and then realizes fast exchange, the circulation transhipment of entire movement system；Inclined by designing to be promoted
It changes trains or buses, can be realized the lifting to casting ladle and rotary dumping molten iron, it is very useful.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes a part of the invention, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of entire molten iron movement system of the invention；
Fig. 2 is the main view of stokehold transfer car(buggy) of the present invention；
Fig. 3 is the side view of stokehold transfer car(buggy) of the present invention；
Fig. 4 is the top view of stokehold transfer car(buggy) of the present invention；
Fig. 5 is the overlooking structure diagram of intermediate transition vehicle of the present invention；
Fig. 6 is the overlooking structure diagram at nodularization station of the present invention；
Fig. 7 is the main view of nodularization transfer car(buggy) of the present invention；
Fig. 8 is the left view of nodularization transfer car(buggy) of the present invention；
Fig. 9 is the right view of nodularization transfer car(buggy) of the present invention；
Figure 10 is the top view of nodularization transfer car(buggy) of the present invention；
Figure 11 is the main view of the transfer car(buggy) of the invention that verts；
Figure 12 is the structural schematic diagram on the transfer car(buggy) of the invention that verts on insulation shroud；
In figure, 1, stokehold transhipment track, 2, melting furnace, 3, intermediate transition track, 4, stokehold transfer car(buggy), 401, car body A,
402, wheel A, 403, servo drive motor A, 404, roller A, 405, roller servo drive motor A, 406, casting ladle position-limit mechanism
A, 4061, rotary shaft A, 4062, fan-shaped limit plate A, 4063, rotary drive motor A, 407, position sensor A, 5, intermediate transition
Vehicle, 501, car body B, 502, wheel B, 503, servo drive motor B, 504, roller B, 505, roller servo drive motor B, 507,
Casting ladle position-limit mechanism, 5071, rotary shaft B, 5072, fan-shaped limit plate B, 5073, rotary limited driving motor B, 6, nodularization station,
601, nodularization room, 602, nodularization track, 603, nodularization transfer car(buggy), 6031, car body C, 6032, wheel C, 6033, servo-drive electricity
Machine C, 6034, roller transshipment acitivity, 6035, roller C, 6036, chain conveyer, 6037, roller servo drive motor C, 6038, position
Sensor C, 6039, casting ladle position-limit mechanism C, 60391, fan-shaped limit plate C, 60392, connecting rod C, 60393, axis C, 60394, drive
Lever C, 60395, idler wheel C, 60396, driving cylinder, 60397, limit inclined plate, 604, storage transfer car(buggy), 6041, car body D,
6042, roller D, 6043, roller servo drive motor D, 7, promote the track that verts, 8, ground swing-around trajectory, 801, rotating platform,
802, rotating servo motor, 803, swing-around trajectory, 9, casting track, 10, casting machine, 11, promoted and verted vehicle, 1101, sweep,
1102, wheel, 1103, servo drive motor, 1104, casting ladle placement rack, 1105, casting ladle lifting support plate, 1106, lift rail
Road, 1107, lifting seat, 1108, hydraulic cylinder, 1109, snap arm, 1110, vert servo motor, 1111, tiliting axis, 1112, chuck,
1113, card slot, 1114, position sensor, 12, casting ladle, 13, control system, 14, heat preservation mechanism, 1401, connecting rod, 1402, heat preservation
Cover, 1403, idler wheel, 1404, mandril.
Specific embodiment
General idea of the invention is illustrated in order to clearer, is carried out in an illustrative manner with reference to the accompanying drawings of the specification detailed
It describes in detail bright.
In the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention, still, the present invention may be used also
To be implemented using other than the one described here other modes, therefore, protection scope of the present invention is not by described below
Specific embodiment limitation.
In the present invention, it is to be understood that term " A ", " B ", " C ", " D " are used for description purposes only, and cannot be understood
For indication or suggestion relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " A ", " B ",
The feature of " C ", " D " can explicitly or implicitly include one or more of the features.In the description of the present invention, " incline
Rake angle " is meant that angle of the structure with horizontal plane itself, for example, ramp way A tilt angle refer to ramp way A with
The angle of horizontal plane.
In the present invention unless specifically defined or limited otherwise, the terms such as term " being equipped with ", " connection ", " fixation " are answered
It is interpreted broadly, for example, it may be being fixedly connected, may be a detachable connection, or is integral；It can be directly connected,
It can be indirectly connected through an intermediary.For the ordinary skill in the art, on can understanding as the case may be
State the concrete meaning of term in the present invention.
In the present invention, it is to be understood that " melting furnace " refers to fusing ingot and some waste metals and addition must
The alloying component wanted, the equipment by the alloy required for they are smelted by operation such as skimming, refining.Fusing in the application
Furnace is melted by electric heating form, which belongs to the prior art, can be directly commercially available from market, is not this hair
Bright emphasis, therefore no longer go to live in the household of one's in-laws on getting married and chat." nodularization station " is the work station for referring to carry out molten iron spheroidising, specifically how to be carried out
Nodularization belongs to existing well-known technique, and the application's focuses on how being sent into the casting ladle for filling molten iron, sends out nodularization room, and energy
It is enough that empty casting ladle is transferred out into recycling therefore no longer superfluous for specific nodularization process or relevant device of the nodularization room to molten iron
It states." casting machine " refers to the large-scale casting equipment by molten iron casting into sandbox, this, using generally, belongs to existing skill in factory
Art is not emphasis of the invention, therefore repeats no more." control system " is to refer to receive a trolley position data, and simultaneously
Control the controller of each carriage walking, such control equipment by being realized by hardware and software, by directly buy hardware and
Software is programmed according to operating condition and corresponding function can be realized, which relates generally to program, and is not weight of the invention
Point, therefore no longer go to live in the household of one's in-laws on getting married and chat.
In a specific embodiment, as depicted in fig. 1, iron melt transfer system includes stokehold transhipment track 1, stokehold transhipment
1 side of track is provided along its length four melting furnaces 2, and the other side is equipped with the centre for being equipped at intervals with two perpendicular settings
Track 3 is transported, sets that there are two for receiving the stokehold transfer car(buggy) 4 of molten iron in melting furnace 2, each stokehold on stokehold transhipment track 1
Transfer car(buggy) 4 is responsible for receiving the molten iron in two melting furnaces 2, and each stokehold transfer car(buggy) 4 is for an intermediate transition track 3, in
Between transhipment track 3 be equipped with intermediate transition vehicle 5,3 end of intermediate transition track be equipped with can to molten iron carry out nodularization nodularization station 6,
Nodularization station 6 is connected with promotion and verts track 7, and promotion verts 7 end of track equipped with ground swing-around trajectory 8, and ground swing-around trajectory 8 connects
It is connected to casting track 9, casting 9 end of track is equipped with casting machine 10, and promotion is verted track 7 equipped with the vehicle 11 that verts is promoted, promoted
The vehicle 11 that verts is used to receive casting ladle 12 in nodularization station 6, and the promotion vehicle 11 that verts verts track 7,8 and of ground swing-around trajectory in promotion
It walks on casting track 9 and the molten iron in casting ladle 12 is transported in casting machine 10, melting furnace 2, stokehold transfer car(buggy) 4, intermediate transition
Vehicle 5, ground swing-around trajectory 8, promotes the vehicle 11 that verts and connect respectively with control system 13 nodularization station 6.Rail is transported by design stokehold
Road 1, intermediate transition track 3 promote the track 7 that verts, ground swing-around trajectory 8 and casting track 9, can satisfy each functional unit
Trolley, which is walked, carries out fast and accurate transport to the casting ladle 12 for filling molten iron；By designing stokehold transfer car(buggy) 4, Neng Gouan
Casting ladle 12 is put, and casting ladle 12 is transported on other trolleies, therefore can be realized the molten iron accepted in melting furnace 2, and by iron
On Spinal Cord Oedema to next travelling bogie；It is main to realize the casting ladle 12 transported stokehold on track 1 by designing intermediate transition vehicle 5
It transports on intermediate transition track 3, that is, realizes the effect of commutation transport；By designing nodularization station 6, can not only realize to molten iron
Nodularization, and may be implemented for the casting ladle 12 after nodularization to be conveyed to promotion and vert vehicle 11, promotion is verted what vehicle 11 was sent back
Empty casting ladle 12 is conveyed to intermediate transition vehicle 5, and then realizes fast exchange, the circulation transhipment of entire movement system；It is mentioned by design
The vehicle 11 that verts is risen, can be realized the lifting to casting ladle 12 and rotary dumping molten iron, it is very useful.
In a specific embodiment, as described by Fig. 2-4, stokehold transfer car(buggy) 4 includes car body A401, the bottom car body A401
Front and back is respectively equipped with wheel A402, and car body A402 is equipped with the servo drive motor A403 that driving wheel A402 rotation is advanced, vehicle
Body A402 upper end uniform intervals are equipped with multiple roller A404 for being used to carry casting ladle 12, and can pass through roller A404 and rotate driving
Casting ladle 12 is mobile, and roller A404 is connect by chain conveyer with roller servo drive motor A405, the axis direction of roller A404 and
The axis direction of wheel A402 is vertical, servo drive motor A403 and roller servo drive motor A405 respectively with control system 13
Connection.
In a specific embodiment, car body A401 is equipped with the casting ladle position-limit mechanism A406 limited to casting ladle 12,
Casting ladle position-limit mechanism A406 includes rotary shaft A4061, and the both ends rotary shaft A4061 are respectively equipped with fan-shaped limit plate A4062, rotary shaft
A4061 is connect with rotary limited driving motor A4063, and rotary limited driving motor A4063 is connect with control system 13.By setting
Meter casting ladle position-limit mechanism A406 may insure that stokehold transfer car(buggy) 4 when walking limits casting ladle 12, prevent from making its position because of inertia
It changes, stokehold transfer car(buggy) 4 is detached from when serious, causes safety accident.
In a specific embodiment, position sensor A407, position sensor A407 and control are also set on stokehold transfer car(buggy) 4
13 communication connection of system processed.Realize detection stokehold transfer car(buggy) 4 position, and then convenient for control stokehold transfer car(buggy) 4 operation and will
Casting ladle is transported on intermediate transition vehicle 5.
In a specific embodiment, as illustrated in figure 5, intermediate transition vehicle 5 includes car body B501, before the bottom car body B501
After be respectively equipped with wheel B502, car body B501 is equipped with the servo drive motor B503 that driving wheel B502 rotation is advanced, car body
The upper end B501 uniform intervals are equipped with multiple roller B504 for being used to carry casting ladle 12, and roller B504 passes through chain conveyer and roller servo
Driving motor B505 connection, the axis direction of the axis direction and wheel B502 of roller B504 is arranged in parallel, on intermediate transition vehicle 5
Equipped with position sensor B506, servo drive motor B503, roller servo drive motor B505 and position sensor B506 difference
It is connect with control system 13.
In a specific embodiment, car body B501 is equipped with the casting ladle position-limit mechanism B507 limited to casting ladle 12,
Casting ladle position-limit mechanism B507 includes rotary shaft B5071, and the both ends rotary shaft B5071 are respectively equipped with fan-shaped limit plate B5072, rotary shaft
B5071 is connect with rotary limited driving motor B5073, and rotary limited driving motor B5073 is connect with control system 13.
In a specific embodiment, as described by Fig. 6-10, nodularization station 6 includes nodularization room 601 and nodularization track 602,
602 one end of nodularization track is arranged in nodularization room 601, and the other end passes perpendicularly through intermediate transition track 3, sets on nodularization track 602
There is nodularization transfer car(buggy) 603, nodularization station 6 further includes that the storage transfer car(buggy) 604 promoted on transhipment track 7 is arranged in.Realization will be to ball
The casting ladle 12 of change is sent into nodularization room 601, and the casting ladle 12 after nodularization is sent on storage transfer car(buggy) 604, while promotion being inclined
The empty casting ladle 12 that 7 send of changing trains or buses is transitted to intermediate transition vehicle 5, and then realizes the circulation transhipment of casting ladle 12.
In a specific embodiment, nodularization transfer car(buggy) 603 includes car body C6031, and the front and rear sides car body C6031 are set respectively
There are wheel C6032, wheel C6032 to be connected with the servo drive motor C6033 of its rotation of driving, along wheel on car body C6031
C6032 direction of travel is equipped at intervals with two casting ladle transshipment acitivities 6034, and casting ladle transshipment acitivity 6034 includes along perpendicular to wheel
Multiple roller C6035 of C6032 direction of travel uniform intervals setting, the one end roller C6035 is watched by chain conveyer 6036 with roller
Driving motor C6037 connection is taken, roller C6035 is equipped with position sensor C6038, position for placing casting ladle 12, car body C6031
It sets sensor C6038, servo drive motor C6033 and roller servo drive motor C6037 is connect with control system 13 respectively.
In a specific embodiment, car body C is equipped with the casting ladle position-limit mechanism C6039 limited to casting ladle 12, pours
Packet position-limit mechanism C6039 includes fan-shaped limit plate C60391, fan-shaped limit plate C60391 and the connecting rod C60392 being laterally arranged
It is connected, connecting rod C60392 is mounted on the axis C60393 being laterally arranged, and connecting rod C60392 vertical direction is provided with drive rod
C60394, the end drive rod C60394 are equipped with idler wheel C60395, and casting ladle position-limit mechanism C6039 further includes the drive of setting on the ground
It takes offence cylinder 60396, the piston rod of driving cylinder 60396 is equipped with limit inclined plate 60397, limits inclined plate 60397 and idler wheel
Driving sector limit plate C60391 rotation is realized in C60395 cooperation, is connected between fan-shaped limit plate C60391 and car body C6031
Reset spring.
In a specific embodiment, storage transfer car(buggy) 604 includes that the car body D6041 for being promoted and being verted on track 7 is arranged in,
Car body D6041 upper end edge promotes the 7 length direction uniform intervals of track that vert and passes through chain equipped with multiple roller D6042, roller D6042
Transmission is connect with roller servo drive motor D6043, and roller servo drive motor D6043 is connect with control system 13.
In a specific embodiment, as described by Figure 11-12, promoting the vehicle 11 that verts includes sweep 1101, sweep 1101
Front and back is respectively equipped with wheel 1102, and wheel 1102 is connected with the servo drive motor 1103 that driving wheel 1102 is advanced, sweep
1101 upper ends side are equipped with casting ladle placement rack 1104, and the other side is equipped with casting ladle and goes up and down support plate 1105, and casting ladle goes up and down support plate
1105 two sides are equipped with fluctuating orbit 1106, are equipped with lifting seat 1107 on fluctuating orbit 1106, lifting seat 1107 passes through hydraulic cylinder
1108 connect with sweep 1101, and 1107 two sides of lifting seat are equipped with snap arm 1109, are equipped with the servo motor 1110 that verts in snap arm 1109,
The servo motor 1110 that verts connection and speed reducer, speed reducer are connected with tiliting axis 1111, and tiliting axis 1111 is fixedly arranged at the front end with chuck
1112, chuck 1112 is interior to be equipped with card slot 1113, and card slot 111 is clamped with the cooperation of fixture block 15 that 12 two sides of casting ladle are arranged in, and promotion is inclined
11 are changed trains or buses equipped with position sensor D1114, servo drive motor 1103, vert servo motor 1110 and position sensor
D1114 is connect with control system 13 respectively.
In a specific embodiment, the vehicle 11 that verts is promoted equipped with heat preservation mechanism 14, and heat preservation mechanism 14 includes connecting rod
1401, connecting rod 1401 one end and casting ladle lifting support plate 1105 are articulated and connected, and the other end, which is hinged with, keeps the temperature casting ladle 12
Insulation cover 1402, idler wheel 1403 is equipped among connecting rod 1401, and idler wheel 1403 is supported with the mandril 1404 being arranged on lifting seat 1107
Touching connection.It realizes the insulation effect to molten iron in casting ladle 12, reduces lost, the reduction energy consumption of molten iron heat in transhipment, saving
Cost.
In a specific embodiment, ground swing-around trajectory 8 includes rotating platform 801, is equipped with and drives below rotating platform 801
The rotating servo motor 802 that dynamic rotating platform 801 rotates, rotating platform 801 is equipped with to vert track 7 or casting track with promotion
The swing-around trajectory 803 of 9 docking, rotating servo motor 802 are connect with control system 13.It can by design ground swing-around trajectory 8
It realizes and promotes the rotation commutation of vehicle 11 of verting, and then can be realized and the casting ladle 12 after nodularization is transported at casting machine 10.
Control system 13 includes controller, and the controller is for receiving signal and instructing, the controller connection
There is operating platform.
Each servo motor in the application is rolled by line to be connect with power supply system, and the application middle orbit two sides are set respectively
There is guardrail.
The course of work of the invention:
When work, after molten iron has melted in melting furnace 2, the stokehold transfer car(buggy) 4 for being loaded with casting ladle 12 passes through servo-drive electricity
Then machine A403 driving walking on stokehold transhipment track 1 passes through tipping mechanism up to running to corresponding 2 front end of melting furnace
(the included mechanism of melting furnace) pours into the molten iron in melting furnace 2 in the casting ladle 12 of stokehold transfer car(buggy) 4, then servo drive motor
A403 is again started up, and runs stokehold transfer car(buggy) 4 to the corresponding position of intermediate transition track 3, while intermediate transition vehicle 5 is run to
Then intermediate transition track 3 starts the rotary limited driving motor on stokehold transfer car(buggy) 4 close to the end of stokehold transfer car(buggy) 4
A4063 makes fan-shaped limit plate A4062 rotation release the limit to casting ladle 12, then starts roller servo drive motor A405, roller
It takes turns servo drive motor A405 and roller A404 rotation is driven by chain conveyer, and then drive casting ladle 12 thereon is to intermediate transition vehicle
It is moved on 5, while the roller servo drive motor B505 on intermediate transition vehicle 5 drives roller B504 to rotate by chain conveyer, from
And realize that casting ladle 12 is transported on intermediate transition vehicle 5, and after casting ladle 12 is transported in place, rotary limited driving motor B5073 driving
Fan-shaped limit plate B5072 rotation limits casting ladle 12 thereon, starts servo drive motor B503, servo drive motor
B503 drives wheel B502 rotation to advance, and then realizes that intermediate transition vehicle 5 is walked on intermediate transition track 3, works as intermediate transition
Stop walking after the operation to nodularization station 6 of vehicle 5, the outermost nodularization transfer car(buggy) 603 in nodularization station 6 first comes out, is then lifted out and verts
Empty casting ladle 12 thereon is transported on the nodularization transfer car(buggy) 603 by vehicle 11, and then inside nodularization transfer car(buggy) 603 (has nodularization thereon
Casting ladle 12 afterwards) it comes out, casting ladle 12 thereon is transported on storage transfer car(buggy) 604 by inside nodularization transfer car(buggy) 603, then intermediate
The casting ladle 12 of non-nodularization on transfer car(buggy) 5 is transported to again on inside nodularization transfer car(buggy) 603, then the advanced goal of inside nodularization vehicle 603
Change room 601 and carry out nodularization, empty casting ladle 12 thereon is transported on intermediate transition vehicle 5 by the nodularization transfer car(buggy) 603 in outside again, intermediate
Empty casting ladle 12 is shipped for stokehold transfer car(buggy) 4 by transfer car(buggy) 5 again, and pouring after nodularization on transfer car(buggy) 604 will be stored by promoting the vehicle 11 that verts
Packet 12 is raised up by snap arm 1109, is then moved along promoting the track 7 that verts, after far from storage transfer car(buggy) 604, then by ball
Casting ladle 12 after change is placed on casting ladle placement rack 1104, after promotion is verted in the operating to ground swing-around trajectory 8 of vehicle 11, ground
Swing-around trajectory 8 is rotated by 90 °, and docks swing-around trajectory 803 thereon with casting track 9, is then lifted out the vehicle 11 that verts in casting rail
Walking on road 9 is then lifted out the 1108 Work Promote liter of hydraulic cylinder to vert on vehicle 11 until the arrival corresponding position of casting machine 10
It drops seat 1107 to rise, and then the rising of snap arm 1109 thereon is driven to block casting ladle 12, drive casting ladle 12 to rise together, work as rising
To after predetermined position, the servo motor 1110 that verts opens work, drives tiliting axis 1111 to rotate by speed reducer, tiliting axis 1111
It drives chuck 1112 thereon to rotate, and then the rotation of casting ladle 12 is driven to be toppled over, the molten iron in casting ladle 12 is poured into casting machine
In 10, casting machine 10 carries out casting work again.The molten iron casting system of the application has reasonable in design, Molten Iron Transportation efficiency
The advantages that height, molten iron heat loss are few, molten iron transhipment is reliable.
Above-mentioned specific embodiment cannot function as limiting the scope of the invention, for the technology people of the art
For member, any alternate modification or transformation made to embodiment of the present invention are fallen within the scope of protection of the present invention.
Place is not described in detail by the present invention, is the well-known technique of those skilled in the art of the present technique.
Claims (10)
1. a kind of iron melt transfer system, it is characterised in that: transport track, its length of stokehold transhipment one lateral edge of track including stokehold
It spends direction and is equipped with several melting furnaces, the other side is equipped with the intermediate transition track of several perpendicular settings, the stokehold transhipment
At least provided with one for receiving the stokehold transfer car(buggy) of molten iron in melting furnace on track, the intermediate transition track is equipped with centre
Transfer car(buggy), the intermediate transition track end are equipped with nodularization station, and the nodularization station is connected with promotion and verts track, and the promotion is inclined
Turn track end equipped with ground swing-around trajectory, the ground swing-around trajectory is connected with casting track, and the casting track end is set
There is casting machine, the promotion verts track equipped with the vehicle that verts is promoted, and the vehicle that verts that promoted is for receiving pouring in nodularization station
It wraps, the vehicle that verts that promoted is walked on promoting the track that verts, ground swing-around trajectory and casting track by the molten iron in casting ladle turn
It is transported in casting machine, the melting furnace, intermediate transition vehicle, nodularization station, ground swing-around trajectory, promotes the vehicle that verts at stokehold transfer car(buggy)
It is connect respectively with control system.
2. a kind of iron melt transfer system according to claim 1, it is characterised in that: stokehold transhipment track side is uniform
Four melting furnaces are equipped at intervals with, the other side is equipped at intervals with the intermediate transition track of two perpendicular settings of difference, the stokehold
It is set on transhipment track there are two stokehold transfer car(buggy), each stokehold transfer car(buggy) is responsible for two melting furnaces.
3. a kind of iron melt transfer system according to claim 1 or 2, it is characterised in that: the stokehold transfer car(buggy) includes vehicle
Wheel A is respectively equipped with before and after the bottom body A, the car body A, the car body A is equipped with the servo-drive that driving wheel A rotation is advanced
Motor A, the car body A upper end uniform intervals be equipped with it is multiple for carrying the roller A of casting ladle, the roller A by chain conveyer with
The A connection of roller servo drive motor, the axis direction of the roller A is vertical with the axis direction of wheel A, the servo-drive electricity
Machine A and roller servo drive motor A are connect with control system respectively, and the car body A is equipped with the casting ladle limited to casting ladle
Position-limit mechanism A, the casting ladle position-limit mechanism A include rotary shaft A, and the both ends the rotary shaft A are respectively equipped with fan-shaped limit plate A, institute
It states rotary shaft A to connect with rotary limited driving motor A, the rotary limited driving motor A is connect with control system, the stokehold
Position sensor A, the position sensor A and control system communication connection are also set on transfer car(buggy).
4. a kind of iron melt transfer system according to claim 1 or 2, it is characterised in that: the intermediate transition vehicle includes vehicle
Wheel B is respectively equipped with before and after the bottom body B, the car body B, the car body B is equipped with the servo-drive that driving wheel B rotation is advanced
Motor B, the car body B upper end uniform intervals be equipped with it is multiple for carrying the roller B of casting ladle, the roller B by chain conveyer with
The B connection of roller servo drive motor, the axis direction of the axis direction and wheel B of the roller B are arranged in parallel, and the centre turns
Transport vehicle be equipped with position sensor B, the servo drive motor B, roller servo drive motor B and position sensor B respectively with
Control system connection, the car body B are equipped with the casting ladle position-limit mechanism B limited to casting ladle, the casting ladle position-limit mechanism B packet
Rotary shaft B is included, the both ends the rotary shaft B are respectively equipped with fan-shaped limit plate B, the rotary shaft B and rotary limited driving motor B company
It connects, the rotary limited driving motor B is connect with control system.
5. a kind of iron melt transfer system according to claim 1 or 2, it is characterised in that: the nodularization station includes nodularization room
With nodularization track, nodularization track one end is arranged in nodularization room, and the other end passes perpendicularly through intermediate transition track, the nodularization
Track is equipped with nodularization transfer car(buggy), and the nodularization station further includes that the storage transfer car(buggy) promoted on transhipment track is arranged in.
6. a kind of iron melt transfer system according to claim 5, it is characterised in that: the nodularization transfer car(buggy) includes car body C,
The front and rear sides the car body C are respectively equipped with wheel C, and the wheel C is connected with the servo drive motor C of driving its rotation, described
Two casting ladle transshipment acitivities are equipped at intervals with along wheel C direction of travel on car body C, the casting ladle transshipment acitivity includes along perpendicular to vehicle
Multiple roller C of C direction of travel uniform intervals setting are taken turns, the one end the roller C passes through chain conveyer and roller servo drive motor C
Connection, the roller C are equipped with position sensor C for placing casting ladle, the car body C, and the position sensor C, servo are driven
Dynamic motor C and roller servo drive motor C connect with control system respectively, and the car body C is equipped with limiting casting ladle
Casting ladle position-limit mechanism C, the casting ladle position-limit mechanism C include sector limit plate C, the sector limit plate C and the company being laterally arranged
Extension bar C is connected, and the connecting rod C is mounted on the axis C being laterally arranged, and the connecting rod C vertical direction is provided with drive rod C,
The drive rod C-terminal is equipped with idler wheel C, and the casting ladle position-limit mechanism C further includes the driving cylinder of setting on the ground, the drive
Take offence cylinder piston rod be equipped with limit inclined plate, the limit inclined plate and idler wheel C cooperation realize driving sector limit plate C rotate,
Reset spring is connected between the sector limit plate C and car body C.
7. a kind of iron melt transfer system according to claim 1 or 2, it is characterised in that: the storage transfer car(buggy) includes setting
It sets and is promoting the car body D to vert on track, the car body D upper end edge promotion verts track length direction uniform intervals equipped with multiple
Roller D, the roller D are connect by chain conveyer with roller servo drive motor D, the roller servo drive motor D and control
System connection.
8. a kind of iron melt transfer system according to claim 1 or 2, it is characterised in that: the vehicle that verts that promoted includes vehicle
Plate, the sweep front and back are respectively equipped with wheel, and the wheel is connected with the servo drive motor that driving wheel is advanced, the sweep
Upper end side is equipped with casting ladle placement rack, and the other side is equipped with casting ladle and goes up and down support plate, and casting ladle lifting support plate two sides, which are equipped with, to rise
Track is dropped, lifting seat is installed on the fluctuating orbit, the lifting seat is connect by hydraulic cylinder with sweep, the lifting seat two
Side is equipped with snap arm, and the servo motor that verts, vert servo motor connection and the speed reducer, speed reducer connection are equipped in the snap arm
There is tiliting axis, the tiliting axis is fixedly arranged at the front end with chuck, card slot is equipped in the chuck, the card slot and setting are in casting ladle two sides
Fixture block cooperate clamping, the promotion verts vehicle equipped with position sensor D, and the servo drive motor, vert servo motor
It is connect respectively with control system with position sensor D.
9. a kind of iron melt transfer system according to claim 8, it is characterised in that: the promotion verts vehicle equipped with heat preservation
Mechanism, the heat preservation mechanism include connecting rod, and described connecting rod one end and casting ladle lifting support plate articulated connection, the other end are hinged with pair
The insulation cover that casting ladle is kept the temperature, the connecting rod centre are equipped with idler wheel, and the idler wheel is contradicted with the mandril being arranged on lifting seat
Connection.
10. a kind of iron melt transfer system according to claim 1, it is characterised in that: the ground swing-around trajectory includes rotation
Turn platform, the rotating servo motor of driving rotating platform rotation is equipped with below the rotating platform, the rotating platform is equipped with
With the swing-around trajectory for promoting vert track or casting orbital docking, the rotating servo motor is connect with control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811322019.2A CN109158584A (en) | 2018-11-08 | 2018-11-08 | A kind of iron melt transfer system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811322019.2A CN109158584A (en) | 2018-11-08 | 2018-11-08 | A kind of iron melt transfer system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109158584A true CN109158584A (en) | 2019-01-08 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811322019.2A Pending CN109158584A (en) | 2018-11-08 | 2018-11-08 | A kind of iron melt transfer system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110625105A (en) * | 2019-10-23 | 2019-12-31 | 中信戴卡股份有限公司 | Transfer equipment, molten aluminum transfer system and molten aluminum transfer method |
| CN111014593A (en) * | 2020-03-04 | 2020-04-17 | 河南旭锐合金新材料制造有限公司 | Cover plate lifting control mechanism for spheroidizing ductile iron and assembling operation method |
| CN111215616A (en) * | 2020-01-14 | 2020-06-02 | 合肥工业大学 | Molten metal transfer system |
| CN111842869A (en) * | 2020-06-24 | 2020-10-30 | 柳州图灵科技有限公司 | Molten steel integrated treatment device and system thereof |
| CN111842866A (en) * | 2019-04-26 | 2020-10-30 | 新东工业株式会社 | Casting device and casting system |
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| CN114054740A (en) * | 2021-09-22 | 2022-02-18 | 山东杰创机械有限公司 | Multi-station cooperative pouring system and pouring method |
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| CN111842866A (en) * | 2019-04-26 | 2020-10-30 | 新东工业株式会社 | Casting device and casting system |
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| CN113828762A (en) * | 2021-08-10 | 2021-12-24 | 洛阳托普热能技术有限公司 | Full-automatic molten aluminum continuous production and conveying line |
| CN114054729B (en) * | 2021-09-13 | 2023-08-18 | 山东杰创机械有限公司 | Efficient automatic molten iron transfer system |
| CN114054729A (en) * | 2021-09-13 | 2022-02-18 | 山东杰创机械有限公司 | Efficient molten iron automatic transfer system |
| CN114054731A (en) * | 2021-09-13 | 2022-02-18 | 山东杰创机械有限公司 | Stokehold lifting transfer trolley for molten metal transfer |
| CN114054731B (en) * | 2021-09-13 | 2023-05-23 | 山东杰创机械有限公司 | Stokehold lift transfer car (buggy) for molten metal transportation |
| CN114054740B (en) * | 2021-09-22 | 2023-05-05 | 山东杰创机械有限公司 | Pouring method of multi-station cooperative pouring system |
| CN114054734B (en) * | 2021-09-22 | 2023-05-05 | 山东杰创机械有限公司 | Automatic transfer system of molten iron |
| CN114054734A (en) * | 2021-09-22 | 2022-02-18 | 山东杰创机械有限公司 | Automatic molten iron transfer system |
| CN114054740A (en) * | 2021-09-22 | 2022-02-18 | 山东杰创机械有限公司 | Multi-station cooperative pouring system and pouring method |
| CN114054732A (en) * | 2021-09-22 | 2022-02-18 | 山东杰创机械有限公司 | Double-station synchronous pouring system and pouring method |
| CN114054735A (en) * | 2021-09-30 | 2022-02-18 | 山东杰创机械有限公司 | Through type lifting tilting transfer trolley for molten iron transfer |
| CN114054735B (en) * | 2021-09-30 | 2023-05-23 | 山东杰创机械有限公司 | Through type lifting tilting transfer vehicle for molten iron transfer |
| CN114226702A (en) * | 2021-12-02 | 2022-03-25 | 苏州苏铸成套装备制造有限公司 | Molten iron transfer system |
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