CN109141786A - A kind of tubular band lateral stiffness test macro - Google Patents

A kind of tubular band lateral stiffness test macro Download PDF

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Publication number
CN109141786A
CN109141786A CN201811091880.2A CN201811091880A CN109141786A CN 109141786 A CN109141786 A CN 109141786A CN 201811091880 A CN201811091880 A CN 201811091880A CN 109141786 A CN109141786 A CN 109141786A
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China
Prior art keywords
test
bracket
horizontal segment
test macro
adjusting screw
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CN201811091880.2A
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CN109141786B (en
Inventor
李东良
李洪成
李存相
黄贞旭
蔺双
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Shandong Contitech Rubber Industry Co Ltd
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Shandong Contitech Rubber Industry Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M5/00Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
    • G01M5/0041Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining deflection or stress
    • G01M5/005Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining deflection or stress by means of external apparatus, e.g. test benches or portable test systems
    • G01M5/0058Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining deflection or stress by means of external apparatus, e.g. test benches or portable test systems of elongated objects, e.g. pipes, masts, towers or railways

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a kind of tubular band lateral stiffness test macros, comprising: horizontal segment rigidity test macro and turnaround section rigidity test macro;Horizontal segment rigidity test macro includes horizontal segment test bracket, several adjusting screw rods, supporting baffle and pressure sensor;Several adjusting screw rods are separately fixed on horizontal segment test bracket, and supporting baffle has been movably coupled on each adjusting screw rod, and supporting baffle collectively forms tubular band test zone;Pressure sensor is connect with supporting baffle;Turnaround section rigidity test macro includes turnaround section test bracket, connecting line and counterweight;Turnaround section test bracket is connect or placed side by side or both for integral type bracket with horizontal segment test bracket, and connecting line one end in test connect with counterweight, and the other end bypasses pulley blocks and tubulose band connection.The case where when values of stiffness when test turning more meets pipe conveyer real-world operation, obtains more reasonable values of stiffness by test, to facilitate the good operation of pipe band.

Description

A kind of tubular band lateral stiffness test macro
Technical field
The present invention relates to conveyer belt technical field more particularly to a kind of tubular band lateral stiffness test macros.
Background technique
Circular pipe belt type conveyer is developed on the basis of flute profile belt conveyor, and flat shape conveyer belt is leaving After aircraft tail cylinder, under the guiding role of carrying roller, it is rolled into tubular automatically, two band edge laps overlap, material It is enclosed in round tube, just arranges one group of carrying roller every a distance, be evenly distributed on around round tube, regular polygon is formed, to pipe Shape band applies pressure appropriate, bears its weight, enables it to keep tubular, and can play the guiding role to tubular band, makes pipe Shape band is run along linear or arc-shaped path.Before head discharging, under the guiding role of carrying roller, automatically open into flat Shape unsnatches material, bypasses head drum, when returning at charging, can enclose into tubulose, be also possible to flat shape.
According to HG/T4224-2011 " steel cord core tubular conveyor belt " standard, lateral stiffness is tubular conveyor belt (following letter Claim tubular band) important indicator, which is equally applicable to fabric core tubular conveyor belt.
It is carrying roller and with contact that current existing tubular band rigidity test macro, which uses, and contact surface has certain friction Power, and circular pipe type conveyer carrying roller is varied, when calculating because frictional force difference is affected to calculated result.
Because tubular band is in turning by very big centripetal force, under the action of centripetal force, tubular band is easier to deform, It will appear the case where collapsing pipe if tubular band insufficient rigidity when turning, when rigidity excessive straightway is easy for pipe conveyer occur Because of resistance excessive the case where cannot operating, therefore the values of stiffness for testing tubular band when turning is very necessary.And current existing pipe Normal forces when the rigid test macro of band can only test static state, and it is unable to the values of stiffness when turning of testing tube shape band.
Summary of the invention
The present invention to solve the above-mentioned problems, proposes a kind of tubular band lateral stiffness test macro, has used smooth Stainless steel contact plate is contacted with band, is greatly reduced frictional force, is conducive to the acquisition of experimental data, and when experiment can rub with ignoring Wiping power can ignore.And the variation in rigidity when operation turning of pipe band can be simulated, is increased and decreased by increasing the counterweight of lateral force Power when turning solves the problems, such as that previous equipment can only test straightway pipe band rigidity.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of tubular band lateral stiffness test macro disclosed in one or more embodiments, comprising: horizontal segment is rigid Property test macro and turnaround section rigidity test macro;
The horizontal segment rigidity test macro includes horizontal segment test bracket, several adjusting screw rods, supporting baffle and pressure Sensor;Several adjusting screw rods are separately fixed on horizontal segment test bracket, on each adjusting screw rod movably It is connected with supporting baffle, the supporting baffle collectively forms tubular band test zone;Pressure sensor is connect with supporting baffle;
The turnaround section rigidity test macro includes turnaround section test bracket, connecting line and counterweight;Turnaround section test branch Frame is connect or placed side by side or both for integral type bracket, connecting line one end in test with horizontal segment test bracket It is connect with counterweight, the other end is around pulley blocks and tubulose band connection.
Further, further includes: computer control system, the computer control system are connect with pressure sensor, are used Pressure data during collecting test is simultaneously handled pressure data.
Further, the horizontal segment test bracket is regular hexagon bracket, is respectively connected with adjusting screw rod on each side.
Further, the adjusting screw rod is equipped with slide bar, and adjusting screw rod one end is equipped with adjusting knob and is fixed on level On section test bracket, the end of the other end and other adjusting screw rods is fixed together.
Further, supporting baffle is the contact plate of stainless steel.
Further, the connecting line passes through nailing submode and tubulose band connection.
Further, the horizontal segment test bracket and turnaround section test bracket bottom are respectively connected with for adjusting height Adjust foot.
Further, the horizontal segment test bracket and turnaround section test bracket be in the same horizontal line.
The invention has the advantages that:
Carrying roller is replaced using supporting baffle, reduces frictional force caused by carrying roller, so that test data is more exactly and ideally, Error is smaller when post-processing data.
Tubular band, by very big centripetal force, needs bigger in turning under the action of centripetal force, when tubular band is turned Rigidity, if tubular band insufficient rigidity will appear the case where collapsing pipe, tubular band rigidity is excessive, in straightway pipe conveyer operate When need bigger power, values of stiffness when there will be severe the case where pipe conveyer cannot operate, and testing turning more meets The case where when pipe conveyer real-world operation, obtains more reasonable values of stiffness by test, to facilitate the good operation of pipe band.
Detailed description of the invention
Fig. 1 is tubulose transverse belt rigidity test macro main view;
Fig. 2 is tubulose transverse belt rigidity test macro left view;
Fig. 3 is tubulose transverse belt rigidity test macro top view;
Fig. 4 is exemplary diagram when tubular band transverse belt is rigidly tested;
Wherein, 1. foot, 2-1. horizontal segment test bracket, 2-2. turnaround section test bracket, 3. adjusting screw rods, 4. supports are adjusted Baffle, 5. pressure sensors;6. weight, 7. pulleys, 8. tubular band.
Specific embodiment
The present invention is further illustrated with specific embodiment with reference to the accompanying drawing.
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
In one or more embodiments, a kind of 8 six lateral stiffness testers of tubular band are disclosed, as shown in Figure 1, It include: horizontal segment rigidity test macro, turnaround section rigidity test macro and computer control system.Turnaround section rigidity test macro It is an integral frame structure with straightway rigidity test macro, can also separates, the two is screwed, or both simultaneously Discharge is set, so that whole system is in the same horizontal line.
Wherein, horizontal segment rigidity test macro includes: to adjust foot 1, horizontal segment test bracket 2-1, adjusting screw rod 3, support Baffle 4 and pressure sensor 5;
The level of horizontal segment test bracket 2-1 can be adjusted by adjusting height by adjusting foot 1;It adjusts foot 1 and is located at level , there is the entire horizontal segment test bracket 2-1 of support in the bottom of section test bracket 2-1 and adjusting is horizontal, adjust foot 1 by totally 8 On have screw thread, can be screwed at 4 jiaos of the bottom horizontal segment test bracket 2-1, rotation adjust foot 1 can lift adjustment foot 1 height.
Horizontal segment test bracket 2-1 is the entire connection framework of equipment, plays stable effect;Horizontal segment test bracket 2- 1 is positive hexagonal structure, and adjusting screw rod 3, as shown in Figures 2 and 3, adjusting screw rod are respectively connected on the side of each regular hexagon 3 be slideway structure (screw structure), and there is adjusting knob in 3 one end of adjusting screw rod, is fixed on horizontal segment test by hexagon socket head cap screw On bracket 2-1, the other end and other adjusting screw rods 3 are fixed together to form small hexagonal structure, and adjusting screw rod 3 can pass through rotation Turn adjusting screw rod 3 to realize the movement of supporting baffle 4 mounted thereto, and then adjusts the caliber of 8 test zone of tubular band.
Supporting baffle 4 substitutes the carrying roller of pipe conveyer equipment, forms regular polygon;Supporting baffle 4 is the contact plate of stainless steel, The hole of interior hexagonal, is fixedly connected using screw with pressure sensor 5, the length of supporting baffle 4 determines its formation there are two upper Circular size, can according to different calibers replace different length supporting baffle 4.Tubular band 8 is rolled into tubulose when test, It is placed on inside the regular polygon that supporting baffle 4 is surrounded by, makes tubular band 8 in a tubular form, as shown in Figure 4.Pressure sensor 5 measures Be that the bending of pipe band reacts on the power of supporting baffle 4, the bending deformation in the space in supporting baffle 4 of pipe band can reaction In supporting baffle 4, this power measured i.e. rigidity.
Pressure sensor 5 tests tubular band 8 to the rigid force value of supporting baffle 4, and pressure sensor 5 passes through hexagon socket head cap screw It is fixed on the slideway of adjusting screw rod 3, with the adjusting of screw rod, supporting baffle 4 and the corresponding ascending, descending of the meeting of pressure sensor 5, pressure Force snesor 5 is connect by transmission line with computer control system.
Turnaround section rigidity test macro includes: turnaround section test bracket 2-2, weight 6 and pulley 7;Turnaround section test bracket 2-2 and horizontal segment test bracket 2-1 can be an entirety, can also separate, and the two is screwed, or both simultaneously Row is set together, and guarantees the two in the same horizontal line.
Weight 6 successively bypasses first pulley 7 and second pulley 7 by polyester line, and one end of polyester line ties up on nail, nail Son is beaten in tubular band 8;The connecting line of tubular band 8 and second pulley 7 is horizontal when test.Pulley 7 plays reduction frictional force Effect, weight 6 and tubular band 8 increase and decrease power by way of tack hole, and turnaround section rigidity test macro will be with straightway rigidity Test macro runs the lateral stiffness for carrying out testing tube band together.
Straightway test process: test tubular band 8 is rolled into tubular, is placed on six sides that six groups of supporting baffles 4 surround In shape space, test tubular band 8 is due to modulus, and when bending can generate a power, i.e. rigidity to supporting baffle 4, and the power is logical Over-voltage force snesor 5 senses and transmits data to computer analysis and saves.
As shown in figure 4, first adjusting adjusting screw rod 3 according to desired pipe diameter size when test and being adjusted to a suitable pipe Diameter numerical value installs each part, and pressure sensor 5 connects computer, and the electric signal and data of power understand automatic collection to computer control System processed is simultaneously shown, is zeroed out operation to force value by computer control system, installation test tubular band 8 arrives support block In the hexagonal space that plate 4 forms, offical record data to computer control system, pressure sensor 5 is not understood data in a steady stream not Disconnected transmission data and signal carry out analysis data to computer control system.
Turnaround section test process: spiking in test tubular band 8 is rolled into tubular, is placed on six groups of supporting baffles 4 In the hexagonal space surrounded, smooth plastic paper should be prevented between friction testing tubular band 8 and supporting baffle 4 to reduce, Nail is hung on weight 6 by the pulley 7 that is led around of rope, and the size of weight 6 is adjustable, and test tubular band 8 is due to tool There is a pulling force of modulus and weight 6, when bending can generate a power, i.e. rigidity to supporting baffle 4, which passes through pressure sensor 5 It senses and transmits data to computer analysis and save.
It first adjusts adjusting screw rod 3 according to desired pipe diameter size when test and is adjusted to a suitable caliber numerical value, install Good each part, pressure sensor 5 connect computer control system, and electric signal and data the meeting automatic collection of power to computer and are shown Out, operation is zeroed out to force value by computer control system, tests 8 spiking of tubular band, selects suitable weight 6, installation test tubular band 8 arrives in the hexagonal space that supporting baffle 4 forms, to reduce friction testing tubular band 8 and support Smooth plastic paper should be prevented between baffle 4, weight 6 bypasses pulley 7 by cotton rope, and the other end ties up on nail, and adjustment is up and down Pulley 7 so that its with nail in the same horizontal line, offical record data to computer control system, 5 meeting of pressure sensor Data are endlessly transmitted to data and signal and carry out analysis data to computer control system.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.

Claims (8)

1. a kind of tubular band lateral stiffness test macro characterized by comprising horizontal segment rigidity test macro and turnaround section are rigid Property test macro;
The horizontal segment rigidity test macro includes horizontal segment test bracket, several adjusting screw rods, supporting baffle and pressure sensing Device;Several adjusting screw rods are separately fixed on horizontal segment test bracket, are movably coupled on each adjusting screw rod There is supporting baffle, the supporting baffle collectively forms tubular band test zone;Pressure sensor is connect with supporting baffle;
The turnaround section rigidity test macro includes turnaround section test bracket, connecting line and counterweight;Turnaround section test bracket with The connection of horizontal segment test bracket or it is placed side by side or both be integral type bracket, the connecting line in test one end with match Heavy mail connection, the other end is around pulley blocks and tubulose band connection.
2. a kind of tubular band lateral stiffness test macro as described in claim 1, which is characterized in that further include: computer control System processed, the computer control system are connect with pressure sensor, for the pressure data during collecting test and to pressure Force data is handled.
3. a kind of tubular band lateral stiffness test macro as described in claim 1, which is characterized in that the horizontal segment test branch Frame is regular hexagon bracket, is respectively connected with adjusting screw rod on each side.
4. a kind of tubular band lateral stiffness test macro as described in claim 1, which is characterized in that set on the adjusting screw rod There is slide bar, adjusting screw rod one end is equipped with adjusting knob and is fixed on horizontal segment test bracket, the other end and other adjusting screw rods End be fixed together.
5. a kind of tubular band lateral stiffness test macro as described in claim 1, which is characterized in that supporting baffle is stainless steel Contact plate.
6. a kind of tubular band lateral stiffness test macro as described in claim 1, which is characterized in that the connecting line is by beating Nail mode and tubulose band connection.
7. a kind of tubular band lateral stiffness test macro as described in claim 1, which is characterized in that the horizontal segment test branch Frame and turnaround section test bracket bottom are respectively connected with the foot of the adjusting for adjusting height.
8. a kind of tubular band lateral stiffness test macro as described in claim 1, which is characterized in that the horizontal segment test branch Frame and turnaround section test bracket are in the same horizontal line.
CN201811091880.2A 2018-09-19 2018-09-19 Tubular belt transverse rigidity testing system Active CN109141786B (en)

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Application Number Priority Date Filing Date Title
CN201811091880.2A CN109141786B (en) 2018-09-19 2018-09-19 Tubular belt transverse rigidity testing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811091880.2A CN109141786B (en) 2018-09-19 2018-09-19 Tubular belt transverse rigidity testing system

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CN109141786B CN109141786B (en) 2020-03-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112881011A (en) * 2021-04-01 2021-06-01 无锡百年通工业输送有限公司 Method for detecting transverse rigidity value of tubular conveyer belt

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CN205602534U (en) * 2016-04-25 2016-09-28 青岛科锐祥科技开发有限公司 Full automatic checkout device of tubulose conveyer belt pipe formation performance
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CN107702980A (en) * 2017-11-08 2018-02-16 昆明理工大学 Modulus of elasticity, bending rigidity Multifunction composite experiment device

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Publication number Priority date Publication date Assignee Title
CN112881011A (en) * 2021-04-01 2021-06-01 无锡百年通工业输送有限公司 Method for detecting transverse rigidity value of tubular conveyer belt

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