CN110618239A - Device and method for testing stiffness and draping bending resistance of polymer - Google Patents
Device and method for testing stiffness and draping bending resistance of polymer Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract description 127
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- 238000005056 compaction Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 description 9
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- 239000005060 rubber Substances 0.000 description 1
- 239000009333 tian-xian Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/44—Resins; Plastics; Rubber; Leather
- G01N33/442—Resins; Plastics
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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Abstract
本发明公开了一种聚合物硬挺度及悬垂抗弯性能测试装置及测试方法,包括送料组件、固定悬垂高度测试组件、固定悬垂长度测试组件和机架,所述送料组件、固定悬垂高度测试组件和固定悬垂长度测试组件均安装于机架上,均位于送料组件的下方,所述固定悬垂高度测试组件设置在所述固定悬垂长度测试组件右侧输出端;所述固定悬垂高度测试组件包括升降机构和红外线检测器,升降机构安装于机架上,红外线检测器设置在所述升降机构上的工作平台上;所述固定悬垂长度测试组件包括平台支撑板顶起机构和测试探头机构。本发明能快速准确测试固定悬垂高度和固定悬垂长度两种模式下聚合物硬挺度及悬垂抗弯性能。
The invention discloses a testing device and testing method for polymer stiffness and drape bending resistance, comprising a feeding assembly, a fixed hanging height testing assembly, a fixed hanging length testing assembly and a frame, the feeding assembly, the fixed hanging height testing assembly and the fixed overhang length test assembly are all installed on the frame, and are located below the feeding assembly, and the fixed overhang height test assembly is arranged at the output end on the right side of the fixed overhang length test assembly; The mechanism and the infrared detector, the lifting mechanism is installed on the frame, and the infrared detector is arranged on the working platform on the lifting mechanism; the fixed suspension length test assembly includes a platform support plate jacking mechanism and a test probe mechanism. The invention can quickly and accurately test the rigidity of the polymer and the bending resistance of the suspension under the two modes of fixed suspension height and fixed suspension length.
Description
技术领域technical field
本发明涉及聚合物物理特性测试技术领域,具体地说是一种聚合物硬挺度及悬垂抗弯性能测试装置及测试方法。The invention relates to the technical field of testing polymer physical properties, in particular to a testing device and testing method for polymer stiffness and drape bending resistance.
背景技术Background technique
聚合物按性能一般可分为塑料、橡胶和纤维三个类别,其中,聚合物的硬挺度及悬垂抗弯性能是考验聚合物性能的重要物理参量,在一定程度上影响了聚合物的适用方向及适用范围。通过仪器测试并评价聚合物硬挺度及悬垂抗弯性能可以更科学合理的指导其适用环境,为用户需求及产品的标准要求匹配出最优材料。Polymers can be generally divided into three categories according to their properties: plastics, rubber and fibers. Among them, the stiffness and drape bending resistance of polymers are important physical parameters to test the properties of polymers, which to a certain extent affect the applicable direction of polymers. and scope of application. Through instrumental testing and evaluation of polymer stiffness and drape bending resistance, it can guide its application environment more scientifically and reasonably, and match the optimal material for user needs and product standard requirements.
聚合物的硬挺度及悬垂抗弯性能是影响聚合物质量的基本重要特性,决定着聚合物的使用性能。对聚合物硬挺度的研究已有很多,在文献“Determination of featuredparameters to cluster stiffness handle of fabrics by the CHES-FY system”(Zhao-Qun Du,Rui-Qiang Gao,Tian-Xian Zhou,Lin-Ge He,Fibers and Polymers,2013(10):1768-1775)中报道了聚合物硬挺度的测试仪器,使用CHES-FY综合评价系统来测量在拉拔力作用下聚合物的形变过程,通过拉拔力作用下聚合物的位移曲线关系来表述聚合物的硬挺度。此外,研究聚合物悬垂抗弯性能的研究也有很多,在文献“Effect oflaundering on fabric drape,bending and shear”(Belinda T. Orzada,Mary AnnMoore,Billie J.Collier,Jonathan Yan Chen,International Journal of ClothingScience and Technology,2009(21):44-55)中报道了通过KES-F剪切测试仪和纯弯曲测试仪获得聚合物悬垂抗弯特性。The stiffness and drape bending resistance of polymers are the basic and important characteristics that affect the quality of polymers and determine the performance of polymers. There have been many studies on the stiffness of polymers, in the literature "Determination of featured parameters to cluster stiffness handle of fabrics by the CHES-FY system" (Zhao-Qun Du, Rui-Qiang Gao, Tian-Xian Zhou, Lin-Ge He , Fibers and Polymers, 2013 (10): 1768-1775) reported the polymer stiffness test instrument, using the CHES-FY comprehensive evaluation system to measure the deformation process of the polymer under the action of the pulling force, through the pulling force The displacement curve relationship of the polymer under action is used to express the stiffness of the polymer. In addition, there are many researches on polymer drape bending resistance. In the literature "Effect of laundering on fabric drape, bending and shear" (Belinda T. Orzada, Mary AnnMoore, Billie J. Collier, Jonathan Yan Chen, International Journal of Clothing Science and Technology, 2009 (21): 44-55) reported that polymer drape bending resistance was obtained by KES-F shear tester and pure bending tester.
中国专利CN 109142690 A公开了一种织物多方向硬挺度测试方法,该方法将待测织物裁剪成圆形,通过调整待测织物的方向实现对同一待测织物各个方向硬挺度的测量,但该方法不能测得聚合物的悬垂抗弯性能。中国专利CN 107478534 A公开了一种复合材料织物硬挺度测试仪,该仪器通过压块压平待测复合材料织物并手动拖拽使其自由悬垂,并测得复合材料织物的悬垂距离及下摆距离,但该装置需手动操纵导致人为影响待测聚合物的物理特性。Chinese patent CN 109142690 A discloses a method for testing the multi-directional stiffness of a fabric. The method cuts the fabric to be tested into a circle, and realizes the measurement of the stiffness of the same fabric to be tested in all directions by adjusting the direction of the fabric to be tested. The method cannot measure the drape bending resistance of the polymer. Chinese patent CN 107478534 A discloses a composite material fabric stiffness tester, which flattens the composite material fabric to be tested by pressing a block and manually drags it to hang freely, and measures the drape distance and hem distance of the composite material fabric , but the device needs to be manually manipulated to artificially affect the physical properties of the polymer to be tested.
发明内容Contents of the invention
有鉴于此,本发明针对上述现有技术存在的不能精确聚合物悬垂特性、弯曲特性及适用范围小的技术问题,提供了一种能快速准确测试固定悬垂高度和固定悬垂长度两种模式下聚合物硬挺度及悬垂抗弯性能的测试装置及测试方法。In view of this, the present invention aims at the technical problems of inaccurate polymer overhang characteristics, bending characteristics and small application range in the above-mentioned prior art, and provides a method that can quickly and accurately test the polymer polymer under the two modes of fixed overhang height and fixed overhang length. The test device and test method for object stiffness and drape bending resistance.
本发明的技术解决方案是,提供一种以下结构的聚合物硬挺度及悬垂抗弯性能测试装置,包括送料组件、固定悬垂高度测试组件、固定悬垂长度测试组件和机架,所述送料组件、固定悬垂高度测试组件和固定悬垂长度测试组件均安装于机架上,所述固定悬垂高度测试组件和固定悬垂长度测试组件相对安装,均位于送料组件的下方,所述固定高度测试组件设置在所述固定悬垂长度测试组件右侧输出端;The technical solution of the present invention is to provide a kind of polymer rigidity of the following structure and drape bending resistance testing device, comprise feed assembly, fixed suspension height test assembly, fixed suspension length test assembly and frame, described feed assembly, The fixed overhang height test assembly and the fixed overhang length test assembly are all installed on the frame, the fixed overhang height test assembly and the fixed overhang length test assembly are installed oppositely, and are all located below the feeding assembly, and the fixed height test assembly is arranged on the The output terminal on the right side of the fixed suspension length test component;
所述固定悬垂高度测试组件包括升降机构和红外线检测器,所述的升降机构安装于机架上,并位于所述送料组件下方,所述的红外线检测器设置在所述升降机构上的工作平台上;The fixed hanging height test assembly includes a lifting mechanism and an infrared detector, the lifting mechanism is installed on the frame, and is located below the feeding assembly, and the infrared detector is arranged on the working platform on the lifting mechanism superior;
所述固定悬垂长度测试组件包括平台支撑板顶起机构和测试探头机构,所述的平台支撑板顶起机构通过固定支撑架a设置在光滑送料平台下方;所述光滑送料平台用于放置待测聚合物,所述的测试探头机构设置于所述平台支撑板顶起机构的下方。The fixed hanging length test assembly includes a platform support plate jacking mechanism and a test probe mechanism, and the platform support plate jacking mechanism is arranged under the smooth feeding platform through a fixed support frame a; the smooth feeding platform is used to place the tested Polymer, the test probe mechanism is arranged below the jacking mechanism of the platform support plate.
作为可选,所述的送料组件包括丝杆传动机构和下压机构,所述下压机构通过气缸a气压传动带动紧压条以实现待测聚合物的压紧;所述丝杆传动机构通过丝杆滑块b带动下压机构移动以实现待测聚合物的摆放。As an option, the feeding assembly includes a screw drive mechanism and a press-down mechanism, and the press-down mechanism drives the compression bar through the air pressure transmission of the cylinder a to realize the compaction of the polymer to be tested; the screw drive mechanism passes the wire The rod slider b drives the pressing mechanism to move to realize the placement of the polymer to be tested.
作为可选,所述机架包括上底架、下底架和固定支撑架,所述上底架包括上底板架a和上底板架b,所述下底架包括下底板架a和下底板架b,所述上底架通过固定支撑架与下底架固定。As an option, the frame includes an upper chassis, a lower chassis and a fixed support frame, the upper chassis includes an upper chassis a and an upper chassis b, and the lower chassis includes a lower chassis a and a lower chassis Frame b, the upper chassis is fixed with the lower chassis through a fixed support frame.
作为可选,所述所述丝杆传动机构包括电机a、联轴器b、导杆、丝杆b、丝杆螺母和丝杆滑块b,所述的丝杆b和导杆水平设置,所述的丝杆滑块b套设于丝杆b和导杆上,丝杆滑块b与导杆滑动连接,所述丝杆螺母安装在丝杆滑块b的两端,所述电机a置于机架上,其输出端通过联轴器b与丝杆b的一端连接,所述下压机构安装在丝杆滑块b上;所述电机a驱动丝杆b的转动,从而带动所述下压机构移动,所述导杆分担承重。As an option, the screw drive mechanism includes a motor a, a coupling b, a guide rod, a screw b, a screw nut and a screw slider b, and the screw b and the guide rod are arranged horizontally, The screw slider b is sleeved on the screw b and the guide rod, the screw slider b is slidably connected with the guide rod, the screw nut is installed at both ends of the screw slider b, and the motor a Placed on the frame, its output end is connected to one end of the screw rod b through the coupling b, the pressing mechanism is installed on the screw rod slider b; the motor a drives the rotation of the screw rod b, thereby driving the The pressing mechanism moves, and the guide rod shares the load.
作为可选,所述下压机构位于待测聚合物的上方,下压机构包括气缸a、固定架b、紧压条、连接柱、气缸连接板,所述气缸连接板通过连接柱与丝杆滑块b连接,所述气缸a安装在固定架b上,其输出端与紧压条连接;所述的气缸a运动带动紧压条上下运动。As an option, the press-down mechanism is located above the polymer to be tested, and the press-down mechanism includes a cylinder a, a fixed frame b, a compression bar, a connecting column, and a cylinder connecting plate, and the connecting plate of the cylinder slides with the screw mandrel through the connecting column. The block b is connected, the cylinder a is installed on the fixed frame b, and its output end is connected with the compression bar; the movement of the cylinder a drives the compression bar to move up and down.
作为可选,所述的光滑送料平台通过固定支撑架设置在上底板架b的上方,所述光滑送料平台的前后两侧设有挡板。As an option, the smooth feeding platform is arranged above the upper floor frame b through a fixed support frame, and the front and rear sides of the smooth feeding platform are provided with baffles.
作为可选,所述的升降机构包括电机b、轴承a、联轴器a、丝杆a、丝杆滑块a、活动槽、传动板、连接件、上工作平台,所述电机b安装在下底板架a上,其输出端通过联轴器a与丝杆a的一端连接,所述的轴承a与活动槽也安装在下底板架a上,所述传动板通过连接件连接,其可移动端通过丝杆滑块a连接到丝杆a,所述上工作平台安装在传动板上;所述电机b通过联轴器a带动丝杆a左右移动,从而带动所述传动板可移动端在活动槽中左右移动,进而带动上工作平台的上下移动;所述的红外线检测器通过螺纹连接在所述升降机构的上工作平台上平面。As an option, the lifting mechanism includes a motor b, a bearing a, a shaft coupling a, a screw rod a, a screw rod slider a, a movable groove, a transmission plate, a connecting piece, an upper working platform, and the motor b is installed on the lower On the bottom frame a, its output end is connected to one end of the screw rod a through a coupling a, the bearing a and the movable groove are also installed on the bottom frame a, the transmission plate is connected through a connecting piece, and its movable end The upper working platform is installed on the transmission plate through the screw slider a connected to the screw a; the motor b drives the screw a to move left and right through the coupling a, thereby driving the movable end of the transmission plate to move Move left and right in the groove, and then drive the upper working platform to move up and down; the infrared detector is connected to the upper plane of the upper working platform of the lifting mechanism through threads.
作为可选,所述的平台支撑板顶起机构包括气缸b、平台支撑板、铰链结构、固定架a、销、动连接杆、连接气缸杆,所述的气缸b固定于所述光滑送料平台下方,所述平台支撑板通过铰链结构固定在所述光滑送料平台上,所述固定架a安装在所述平台支撑板下方,所述固定架a通过销与动连接杆相连接,并固定在所述平台支撑板上,所述的动连接杆通过连接气缸杆与气缸b连接。As an option, the platform support plate jacking mechanism includes a cylinder b, a platform support plate, a hinge structure, a fixed frame a, a pin, a moving connecting rod, and a connecting cylinder rod, and the cylinder b is fixed on the smooth feeding platform Below, the platform support plate is fixed on the smooth feeding platform through a hinge structure, the fixed frame a is installed under the platform support plate, the fixed frame a is connected with the moving connecting rod through a pin, and fixed on On the support plate of the platform, the moving connecting rod is connected to the cylinder b through the connecting rod of the cylinder.
作为可选,所述的测试探头机构包括伸缩电机、电机座、电动推杆、固定螺钉、测试探头,所述伸缩电机通过电机座固定在所述下底板架b的上平面,所述测试探头通过固定螺钉固定在伸缩电机输出端;所述伸缩电机上的电动推杆的伸缩移动带动测试探头的移动。As an option, the test probe mechanism includes a telescopic motor, a motor base, an electric push rod, a fixing screw, and a test probe, and the telescopic motor is fixed on the upper plane of the lower chassis b through the motor base, and the test probe It is fixed on the output end of the telescopic motor by fixing screws; the telescopic movement of the electric push rod on the telescopic motor drives the movement of the test probe.
本发明的另一技术解决方案是,提供一种以下步骤的聚合物硬挺度及悬垂抗弯性能测试方法,基于上述聚合物硬挺度及悬垂抗弯性能测试装置,包括以下步骤:Another technical solution of the present invention is to provide a method for testing polymer stiffness and drape bending resistance in the following steps, based on the above-mentioned polymer stiffness and drape bending resistance testing device, comprising the following steps:
将待测聚合物平放于光滑送料平台上,所述待测聚合物的两个对边分别通过下压机构的两个紧压条压紧固定,所述送料组件通过丝杆传动机构将待测聚合物以平整状态向前移动,送入测试平台;Put the polymer to be tested flat on the smooth feeding platform, and the two opposite sides of the polymer to be tested are respectively pressed and fixed by the two pressing bars of the pressing mechanism, and the feeding assembly is used to drive the material to be tested by the screw drive mechanism. The polymer moves forward in a flat state and is sent to the test platform;
第一阶段:固定悬垂高度测试组件通过螺旋传动与连杆传动将红外线检测器从初始状态升高至设定位置,通过红外线检测器检测待测聚合物由于重力、自身硬挺度自然悬垂的悬空长度数值,得到所述待测聚合物的硬挺度特性;The first stage: the fixed hanging height test component raises the infrared detector from the initial state to the set position through the screw drive and the connecting rod drive, and uses the infrared detector to detect the hanging length of the polymer to be tested due to gravity and its own stiffness. Numerical value, obtain the stiffness characteristic of described polymkeric substance to be tested;
第二阶段:所述固定悬垂高度测试组件、送料组件复位,所述聚合物重新放置在送料平台并通过下压机构固定,所述固定悬垂长度测试组件通过气压传动与连杆传动将平台支撑板撑起至与所述光滑送料平台平齐,通过气压传动与连杆传动将测试探头移动至设定位置,所述测试探头通过平台支撑板迅速收起后待测聚合物自然悬垂的压力、感应时间及悬垂状态,得到所述待测聚合物的抗弯性能;The second stage: the fixed overhang height test component and the feeding component are reset, the polymer is replaced on the feeding platform and fixed by the pressing mechanism, and the fixed overhang length test component drives the platform support plate through pneumatic transmission and connecting rod transmission. Hold it up until it is flush with the smooth feeding platform, and move the test probe to the set position through pneumatic transmission and connecting rod transmission. After the test probe is quickly retracted through the platform support plate, the pressure, induction Time and drape state, obtain the flexural performance of described polymkeric substance to be tested;
第三阶段:所述固定悬垂长度测试组件、送料组件复位。The third stage: the fixed suspension length test component and the feeding component are reset.
采用以上结构和方法,本发明与现有技术相比,具有以下优点:所述送料组件能够实现将待测聚合物样本自动送料至测试平台,且做到无拉伸扭曲堆叠褶皱、不影响测试过程结果;能够快速便捷地进行固定悬垂高度和固定悬垂长度两种模式下聚合物硬挺度及悬垂抗弯性能的测试转化,实现不同变量下多维度检测;在固定悬垂高度测试模式下,通过升降机构带动红外线检测器升降,实现不同悬垂固定高度的设置;在固定悬垂长度测试模式下,能够将待测聚合物从光滑送料平台保持至固定长度,并且不影响后续测试;获取聚合物在自然悬垂状态下悬垂长度、受力、时间之间的变化关系,实现聚合物硬挺度、悬垂抗弯性能的综合测试,用来评价聚合物硬挺度及悬垂抗弯性能。本发明能快速准确测试固定悬垂高度和固定悬垂长度两种模式下聚合物硬挺度及悬垂抗弯性能。Using the above structure and method, the present invention has the following advantages compared with the prior art: the feeding component can automatically feed the polymer sample to be tested to the test platform, and achieve no stretching, twisting, stacking and wrinkling, and no influence on the test Process results; it can quickly and conveniently carry out the test transformation of polymer stiffness and drape bending resistance under the two modes of fixed overhang height and fixed overhang length, and realize multi-dimensional detection under different variables; in the fixed overhang height test mode, through lifting The mechanism drives the infrared detector up and down to realize the setting of different hanging fixed heights; in the fixed hanging length test mode, it can keep the polymer to be tested from the smooth feeding platform to a fixed length without affecting the subsequent test; obtain the polymer in the natural hanging The relationship between the drape length, force, and time under the state, realizes the comprehensive test of polymer stiffness and drape bending resistance, and is used to evaluate the polymer stiffness and drape bending resistance. The invention can quickly and accurately test the rigidity of the polymer and the bending resistance of the suspension under the two modes of fixed suspension height and fixed suspension length.
附图说明Description of drawings
图1为本发明聚合物硬挺度及悬垂抗弯性能测试装置的正视图。Fig. 1 is the front view of the test device for polymer stiffness and drape bending resistance of the present invention.
图2为本发明聚合物硬挺度及悬垂抗弯性能测试装置的左视图。Fig. 2 is a left view of the test device for polymer stiffness and drape bending resistance of the present invention.
图3为平台支撑板的结构示意图。Fig. 3 is a structural schematic diagram of the platform support plate.
图4为测试探头的结构示意图。Fig. 4 is a schematic diagram of the structure of the test probe.
图中:轴承a1、丝杆a2、丝杆滑块a3、活动槽4、联轴器a5、连接件6、传动板7、上工作平台8、红外线检测器9、平台支撑板10、固定螺钉11、测试探头12、固定架a13、销14、铰链结构15、动连接杆16、连接气缸杆17、轴承b18、丝杆b19、导杆20、气缸连接板21、丝杆螺母22、连接柱23、丝杆滑块b24、气缸a25、固定架b26、联轴器b27、电机a28、紧压条29、上底板架a30、挡板31、光滑送料平台32、气缸b33、固定支撑架34、上底板架b35、下底板架b36、伸缩电机37、电机座38、电动推杆39、电机b40、下底板架a41、固定螺栓42。In the figure: bearing a1, screw rod a2, screw rod slider a3, movable groove 4, coupling a5, connector 6, transmission plate 7, upper working platform 8, infrared detector 9, platform support plate 10, fixing screws 11. Test probe 12, fixed frame a13, pin 14, hinge structure 15, moving connecting rod 16, connecting cylinder rod 17, bearing b18, screw rod b19, guide rod 20, cylinder connecting plate 21, screw nut 22, connecting column 23. Screw slider b24, cylinder a25, fixed frame b26, coupling b27, motor a28, pressing bar 29, upper floor frame a30, baffle plate 31, smooth feeding platform 32, cylinder b33, fixed support frame 34, upper Base frame b35, lower base frame b36, telescopic motor 37, motor seat 38, electric push rod 39, motor b40, lower base frame a41, fixing bolt 42.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
本发明涵盖任何在本发明的精髓和范围上做的替代、修改、等效方法以及方案。为了使公众对本发明有彻底的了解,在以下本发明优选实施例中详细说明了具体的细节,而对本领域技术人员来说没有这些细节的描述也可以完全理解本发明。此外,本发明之附图中为了示意的需要,并没有完全精确地按照实际比例绘制,在此予以说明。The present invention covers any alternatives, modifications, equivalent methods and schemes made on the spirit and scope of the present invention. In order to provide the public with a thorough understanding of the present invention, specific details are set forth in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, for the sake of illustration, the drawings of the present invention are not completely drawn according to the actual scale, and are described here.
如图1、2所示,本发明的聚合物硬挺度及悬垂抗弯性能测试装置,包括送料组件、固定悬垂高度测试组件、固定悬垂长度测试组件和机架,机架由上底架、下底架和固定支撑架34组成,上底架包括上底板架a30和上底板架b35,下底架包括下底板架a41和下底板架b36,上底板架a30由五根水平放置的固定支撑架34组成,下底板架a41由六根水平放置的固定支撑架34组成,上底板架a30和下底板架a41由六根竖直放置的固定支撑架34固定,上底板架b35和下底板架b36分别由四根水平放置的固定支撑架34组成,上底板架b35和下底板架b36通过四根竖直放置的固定支撑架34固定于下底板架a41上,送料组件包括丝杆传动机构和下压机构,丝杆传动机构由电机a28、联轴器b27、导杆20、丝杆b19、丝杆螺母22和丝杆滑块b24组成,电机a28水平设于上底板架a30的上平面左侧,电机a28的右侧设有联轴器b27,并固定在上底板架a30的上平面,联轴器b27的右侧设有水平平行放置的导杆20和丝杆b19,并与上底板架a30上平面右侧的轴承b18相连接,丝杆滑块b24两侧设有丝杆螺母22,并设于丝杆b19上,下压机构设于丝杆滑块b24下方,下压机构包括气缸a25、固定架b26、紧压条29、连接柱23、气缸连接板21,气缸连接板21通过连接柱23固定在丝杆滑块b24上,六个气缸a25通过十二个固定架b26设于气缸连接板21上平面前后两侧,并通过螺栓固定,气缸a25输出端设有两根紧压条29,紧压条29正下方设有光滑送料平台32,两侧挡板31设于光滑送料平台32上平面前后两侧,固定悬垂高度测试组件包括升降机构和红外线检测器9,升降机构包括电机b40、轴承a1、联轴器a5、丝杆a2、丝杆滑块a3、活动槽4、传动板7、连接件6、上工作平台8,电机b40水平设于下底板架a41的上平面中间位置,电机b40右侧设有联轴器a5,轴承a1设于下底板架a41上平面右端,轴承a1与联轴器a5之间设有丝杆a2,丝杆a2前后两侧设有活动槽4,丝杆滑块a3设于丝杆a2上并设于活动槽4内,丝杆滑块a3前后两侧各设有两根传动板7,前后同侧的两根传动板7之间通过连接件6转动连接,右侧两根传动板7分别通过两个连接件6与活动槽转动连接,左侧两根传动板7置于丝杆滑块a3上,上工作平台8通过螺栓与四根传动板7连接,上工作平台8上平面设有红外线检测器9,固定悬垂长度测试组件包括气缸b33、平台支撑板10、铰链结构15、固定架a13、销14、动连接杆16、连接气缸杆17、伸缩电机37、电机座38、电动推杆39、固定螺钉11、测试探头12,平台支撑板10通过铰链结构15与光滑送料平台32相连接,平台支撑板10下方设有固定架a13,动连接杆16通过销14与固定架a13连接,动连接杆16左侧设有连接气缸杆17,气缸b33设于光滑送料平台32与上底板架b35之间,并与连接气缸杆17相连接,伸缩电机37通过电机座38设于上底板架b35与下底板架b36之间,并与右侧电动推杆39相连接,测试探头12通过固定螺钉11竖直设置于电动推杆39右端。As shown in Fig. 1, 2, polymer stiffness of the present invention and suspension bending performance testing device comprise feeding assembly, fixed suspension height testing assembly, fixed suspension length testing assembly and frame, and frame consists of upper chassis, lower Underframe and fixed support frame 34 are made up of, and upper underframe comprises upper base frame a30 and upper base frame b35, and lower base frame comprises lower base frame a41 and lower base frame b36, and upper base frame a30 is composed of five horizontally placed fixed support frames 34, the lower floor frame a41 is composed of six horizontally placed fixed support frames 34, the upper floor frame a30 and the lower floor frame a41 are fixed by six vertically placed fixed support frames 34, the upper floor frame b35 and the lower floor frame b36 are respectively composed of Composed of four horizontally placed fixed support frames 34, the upper floor frame b35 and the lower floor frame b36 are fixed on the lower floor frame a41 through four vertically placed fixed support frames 34, and the feeding assembly includes a screw drive mechanism and a pressing mechanism , the screw transmission mechanism is composed of motor a28, coupling b27, guide rod 20, screw b19, screw nut 22 and screw slider b24, the motor a28 is horizontally arranged on the left side of the upper plane of the upper chassis a30, the motor The right side of a28 is provided with a shaft coupling b27, which is fixed on the upper plane of the upper chassis a30, and the right side of the coupling b27 is provided with a horizontally parallel guide rod 20 and a screw b19, and is connected with the upper chassis a30. The bearing b18 on the right side of the plane is connected, and the screw nuts 22 are arranged on both sides of the screw slider b24, and are arranged on the screw b19. Fixing frame b26, pressing bar 29, connecting column 23, cylinder connecting plate 21, cylinder connecting plate 21 is fixed on the screw rod slider b24 through connecting column 23, six cylinders a25 are set on the cylinder connecting plate through twelve fixing frames b26 21. The front and rear sides of the upper plane are fixed by bolts. The output end of the cylinder a25 is provided with two pressing bars 29. A smooth feeding platform 32 is arranged directly below the pressing bars 29. The baffle plates 31 on both sides are arranged on the smooth feeding platform 32 before and after the upper plane. On both sides, the fixed hanging height test assembly includes a lifting mechanism and an infrared detector 9. The lifting mechanism includes a motor b40, a bearing a1, a coupling a5, a screw a2, a screw slider a3, a movable groove 4, a transmission plate 7, and a connection Part 6, the upper working platform 8, the motor b40 is horizontally arranged in the middle of the upper plane of the lower floor frame a41, the right side of the motor b40 is provided with a coupling a5, the bearing a1 is arranged at the right end of the upper plane of the lower floor frame a41, and the bearing a1 is connected with the coupling Screw rod a2 is arranged between the shafts a5, movable grooves 4 are arranged on the front and rear sides of the screw rod a2, the screw rod slider a3 is arranged on the screw rod a2 and in the movable groove 4, and the front and rear sides of the screw rod slider a3 Each is provided with two transmission plates 7, and the front and rear two transmission plates 7 on the same side are rotatably connected by connecting pieces 6, and the two transmission plates 7 on the right are respectively rotatably connected with the movable groove by two connecting pieces 6, and the two on the left The root drive plate 7 is placed on the screw rod slider a3, and the upper working platform 8 is connected with the four drive plates 7 by bolts, and the upper plane of the upper working platform 8 is provided with an infrared detector 9, fixed The fixed hanging length test assembly includes cylinder b33, platform support plate 10, hinge structure 15, fixed frame a13, pin 14, moving connecting rod 16, connecting cylinder rod 17, telescopic motor 37, motor base 38, electric push rod 39, fixing screws 11. The test probe 12, the platform support plate 10 is connected with the smooth feeding platform 32 through the hinge structure 15, the fixed frame a13 is arranged under the platform support plate 10, the movable connecting rod 16 is connected with the fixed frame a13 through the pin 14, and the movable connecting rod 16 The connecting cylinder rod 17 is arranged on the left side, the cylinder b33 is arranged between the smooth feeding platform 32 and the upper base frame b35, and is connected with the connecting cylinder rod 17, and the telescopic motor 37 is arranged on the upper base frame b35 and the lower base plate through the motor base 38 Between the frame b36 and connected with the electric push rod 39 on the right side, the test probe 12 is vertically arranged on the right end of the electric push rod 39 through the fixing screw 11.
如3所示,平台支撑板10通过铰链结构15与光滑送料平台32连接,平台支撑板10下设有固定架a13,气缸b33通过固定螺栓42设于光滑送料平台32下方,气缸b33右侧设有连接气缸杆17,动连接杆16通过销14设于气缸连接杆17与固定架a13之间。As shown in 3, the platform support plate 10 is connected with the smooth feeding platform 32 through the hinge structure 15, the fixed frame a13 is arranged under the platform support plate 10, the cylinder b33 is arranged under the smooth feeding platform 32 through the fixing bolt 42, and the right side of the cylinder b33 is provided There is connecting cylinder rod 17, and moving connecting rod 16 is arranged between cylinder connecting rod 17 and fixed mount a13 by pin 14.
如图1、4所示,伸缩电机37通过电机座38水平设于下底板架b36上,伸缩电机37右侧设有电动推杆39,测试探头12通过固定螺钉11设于电动推杆39右端。As shown in Figures 1 and 4, the telescopic motor 37 is horizontally arranged on the lower floor frame b36 through the motor base 38, the electric push rod 39 is arranged on the right side of the telescopic motor 37, and the test probe 12 is arranged on the right end of the electric push rod 39 through the fixing screw 11 .
需要说明的是,待测聚合物的前后两个对边经紧压条和光滑送料平台压紧后送入测试平台,可以保证待测聚合物无拉伸扭曲堆叠褶皱、不影响测试过程结果,因而可以测试硬挺度及悬垂抗弯特性。It should be noted that the front and rear opposite sides of the polymer to be tested are sent to the test platform after being compressed by the pressing bar and the smooth feeding platform, which can ensure that the polymer to be tested has no stretching, distortion, stacking and wrinkles, and does not affect the test process results. It can test the stiffness and drape bending resistance.
一种聚合物硬挺度及悬垂抗弯性能测试方法,基于上述聚合物硬挺度及悬垂抗弯性能测试装置,包括以下步骤:A method for testing polymer stiffness and drape bending resistance, based on the above-mentioned polymer stiffness and drape bending resistance testing device, comprising the following steps:
将待测聚合物平放于光滑送料平台上,所述待测聚合物的两个对边分别通过下压机构的两个紧压条压紧固定,所述送料组件通过丝杆传动机构将聚合物以平整状态向前移动,送入测试平台;Put the polymer to be tested flat on the smooth feeding platform, and the two opposite sides of the polymer to be tested are respectively pressed and fixed by the two pressing bars of the pressing mechanism, and the feeding assembly drives the polymer to the surface through the screw drive mechanism. Move forward in a flat state and send it into the test platform;
第一阶段:固定悬垂高度测试组件通过螺旋传动与连杆传动将红外线检测器从初始状态升高至设定位置,通过红外线检测器检测待测聚合物由于重力、自身硬挺度自然悬垂的悬空长度数值,得到所述待测聚合物的硬挺度特性;The first stage: the fixed hanging height test component raises the infrared detector from the initial state to the set position through the screw drive and the connecting rod drive, and uses the infrared detector to detect the hanging length of the polymer to be tested due to gravity and its own stiffness. Numerical value, obtain the stiffness characteristic of described polymkeric substance to be tested;
第二阶段:所述固定悬垂高度测试组件、送料组件复位,所述聚合物重新放置在送料平台并通过下压机构固定,所述固定悬垂长度测试组件通过气压传动与连杆传动将平台支撑板撑起至与所述光滑送料平台平齐,通过气压传动与连杆传动将测试探头移动至设定位置,所述测试探头通过平台支撑板迅速收起后待测聚合物自然悬垂的压力、感应时间及悬垂状态,得到所述待测聚合物的抗弯性能;The second stage: the fixed overhang height test component and the feeding component are reset, the polymer is replaced on the feeding platform and fixed by the pressing mechanism, and the fixed overhang length test component drives the platform support plate through pneumatic transmission and connecting rod transmission. Hold it up until it is flush with the smooth feeding platform, and move the test probe to the set position through pneumatic transmission and connecting rod transmission. After the test probe is quickly retracted through the platform support plate, the pressure, induction Time and drape state, obtain the flexural performance of described polymkeric substance to be tested;
第三阶段:所述固定悬垂长度测试组件、送料组件复位。The third stage: the fixed suspension length test component and the feeding component are reset.
具体的测试方法为:开始测试之前先检查仪器,然后接通电源,将待测聚合物样本平放在光滑送料平台32上,启动气缸a25,使紧压条29压紧聚合物样本,同时启动电机a28和电机b40,设定时间为3min,电机b40控制丝杆a2以一定速率转动带动丝杆滑块a3移动,丝杆滑块a3的移动会通过传动板7带动上工作平台8和红外线检测器9上下移动至设定测试高度位置,电机a28控制丝杆b19带动丝杆滑块b24以一定速率移动,紧压条29带动待测聚合物样本进入测试平台,红外线检测器9采集聚合物样本由于重力与自身硬挺度自然悬垂至设定高度的时间及悬空长度数值,完成固定悬垂高度模式下的聚合物硬挺度及抗弯性能测试;将送料组件、升降机构复位,重新将待测聚合物样本平放在光滑送料平台32上,启动气缸a25,使紧压条29压紧聚合物样本,启动气缸b33和伸缩电机37,设定时间为3min,气缸b33通过连接气缸杆17带动动连接杆16转动,动连接杆16的转动带动固定架a13将平台支撑板10撑起,伸缩电机37带动电动推杆39移动,电动推杆39带动测试探头12移动至设定测试长度位置,电机a28控制丝杆b19带动丝杆滑块b24以一定速率移动,紧压条29带动待测聚合物样本进入测试平台,然后通过气缸b33带动连接气缸杆17和动连接杆16迅速收起平台支撑板10,使待测聚合物样本自然下垂落在下方的测试探头12上,测试探头会采集到受力及感应时间等,完成固定悬垂长度模式下的聚合物硬挺度及悬垂抗弯性能测试,让送料组件、固定悬垂长度测试组件复位,这样多次试验就可以获得多组聚合物样本硬挺度及悬垂抗弯特性的参数,最后进行数据计算分析总结实验结果。The specific test method is: check the instrument before starting the test, then turn on the power, place the polymer sample to be tested flat on the smooth feeding platform 32, start the cylinder a25, make the pressing bar 29 compress the polymer sample, and start the motor at the same time a28 and motor b40, the setting time is 3 minutes, the motor b40 controls the screw a2 to rotate at a certain speed to drive the screw slider a3 to move, and the movement of the screw slider a3 will drive the upper working platform 8 and the infrared detector through the transmission plate 7 9 moves up and down to the set test height position, the motor a28 controls the screw rod b19 to drive the screw rod slider b24 to move at a certain speed, the pressing bar 29 drives the polymer sample to be tested to enter the test platform, and the infrared detector 9 collects the polymer sample due to gravity Complete the polymer stiffness and bending resistance test under the fixed hanging height mode according to the time and the value of the hanging length of its own stiffness to hang naturally to the set height; reset the feeding component and the lifting mechanism, and re-level the polymer sample to be tested. Put it on the smooth feeding platform 32, start the cylinder a25, make the pressing bar 29 compress the polymer sample, start the cylinder b33 and the telescopic motor 37, set the time to 3min, the cylinder b33 drives the connecting rod 16 to rotate by connecting the cylinder rod 17, The rotation of the moving connecting rod 16 drives the fixed frame a13 to prop up the platform support plate 10, the telescopic motor 37 drives the electric push rod 39 to move, the electric push rod 39 drives the test probe 12 to move to the set test length position, and the motor a28 controls the screw rod b19 Drive the screw slider b24 to move at a certain speed, and the pressing bar 29 drives the polymer sample to be tested to enter the test platform, and then drives the cylinder b33 to connect the cylinder rod 17 and the moving connecting rod 16 to quickly retract the platform support plate 10, so that the polymer sample to be tested The material sample naturally hangs down on the test probe 12 below, and the test probe will collect the force and sensing time, etc., to complete the polymer stiffness and suspension bending performance tests under the fixed suspension length mode, so that the feeding components, fixed suspension length The test components are reset, so that multiple tests can obtain multiple sets of parameters of polymer sample stiffness and drape bending resistance, and finally perform data calculation and analysis to summarize the experimental results.
本装置的测试原理为:不同材料的聚合物自身硬挺度不同,受重力影响悬垂时悬垂状态不同,通过控制变量的方法,相同大小不同材料的聚合物在固定悬垂高度自然悬垂时,悬空长度差异变化,将悬垂状态通过长度、受力和时间等指标表示,将其数据化得到硬挺度的测试数值,不同材料的聚合物在固定悬垂长度时,悬垂过程不同,通过采集聚合物悬垂受力和感应时间等,可以实现固定悬垂长度模式下聚合物悬垂抗弯特性的综合测试。The test principle of this device is: the polymers of different materials have different stiffnesses, and the hanging states are different when they are suspended under the influence of gravity. By controlling variables, the polymers of the same size and different materials hang naturally at a fixed hanging height. Changes, the drape state is represented by indicators such as length, force and time, and the test value of the stiffness is obtained by digitizing it. When the polymers of different materials are fixed in the drape length, the drape process is different. By collecting the polymer drape force and Induction time, etc., can realize the comprehensive test of the bending resistance characteristics of polymer overhangs under the fixed overhang length mode.
以上仅就本发明的实施例作了说明,但不能理解为是对权利要求的限制。本发明不仅局限于以上实施例,其具体结构允许有变化。总之,凡在本发明独立权利要求的保护范围内所作的各种变化均在本发明的保护范围内。The above is only an illustration of the embodiments of the present invention, but should not be construed as a limitation on the claims. The present invention is not limited to the above embodiments, and its specific structure is allowed to vary. In a word, all kinds of changes made within the protection scope of the independent claims of the present invention are within the protection scope of the present invention.
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