CN109140235B - Spices system of sending out with send out material alarm device - Google Patents
Spices system of sending out with send out material alarm device Download PDFInfo
- Publication number
- CN109140235B CN109140235B CN201810941610.XA CN201810941610A CN109140235B CN 109140235 B CN109140235 B CN 109140235B CN 201810941610 A CN201810941610 A CN 201810941610A CN 109140235 B CN109140235 B CN 109140235B
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- feeding
- dispensing
- valve
- alarm device
- tank
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
- F17D1/14—Conveying liquids or viscous products by pumping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
Abstract
The invention discloses a spice feeding system with a feeding alarm device, which comprises a charging tank, a feeding tank matched with a feeding signal of the charging tank, a feeding pipe, a discharging valve, a gear pump, a feeding valve, a feeding controller and a feeding alarm device, wherein the feeding pipe is communicated with the charging tank and the feeding tank, the feeding tank is provided with the feeding valve at the connecting end of the feeding pipe, the feeding tank is provided with the discharging valve at the connecting end of the feeding pipe, the feeding pipe is provided with the gear pump at the extending end of the discharging valve towards the feeding valve, the feeding controller is respectively connected with the charging tank, the feeding tank, the discharging valve, the feeding valve and the gear pump, and the feeding alarm device is respectively connected with the feeding tank and the gear pump. The invention solves the problem that the existing spice distributing system has no any technical means to warn the abnormal conditions of pipeline blockage, gear pump blockage and the like, and effectively ensures the normal operation of spice distributing and feeding.
Description
Technical Field
The invention relates to the field of cigarette spice control, in particular to a spice dispensing system with a dispensing alarm device.
Background
The material sending system of the cigarette fragrance distribution center sends spices to each production line of a shred making workshop through a gear pump, the length of a pipeline can reach more than 100 meters due to the long conveying distance, and if abnormal conditions such as pipeline blockage, gear pump blockage and the like occur in the launching process, no alarm is given. Because the spice liquid has high viscosity, after long-time use, pipelines and gear pumps are likely to be blocked due to the residual spice liquid, so that abnormal feeding is caused. The existing perfume material sending system does not have any technical means for detecting abnormal conditions such as pipeline and gear pump blockage.
Disclosure of Invention
The invention mainly aims to provide a spice feeding system with a feeding alarm device, and aims to overcome the problems.
In order to achieve the purpose, the spice feeding system with the feeding alarm device comprises a charging tank, a feeding tank matched with a feeding signal of the charging tank, a feeding pipe, a discharging valve, a gear pump, a feeding valve, a feeding controller and a feeding alarm device, wherein the feeding pipe is communicated with the charging tank and the feeding tank, the feeding tank is provided with the feeding valve at the connecting end of the feeding pipe, the feeding tank is provided with the discharging valve at the connecting end of the feeding pipe, the feeding pipe is provided with the gear pump at the extending end of the discharging valve towards the feeding valve, the feeding controller is respectively connected with the charging tank, the feeding tank, the discharging valve, the feeding valve and the gear pump, and the feeding alarm device is respectively connected with the feeding tank and the gear pump.
Preferably, the dispensing alarm device is used for executing the following program steps:
the material sending alarm device is used for executing the following program steps:
collecting the weight of the sent materials of the material sending tank;
calculating ideal dispensing time corresponding to the current dispensing weight according to the historical characteristic relationship between the dispensing weight and the dispensing time;
setting a preset deviation time range for the ideal material sending time to generate a current material sending time section;
collecting the current operation time of the gear pump as the actual material sending time;
judging the relation between the actual material sending time and the current material sending time section;
if the actual material sending time is longer than the current material sending time section, sending out early warning of pipeline or gear pump blockage; and if the actual material distributing time is less than the current material distributing time section, sending out early warning of abnormal weight detection of the material liquid in the tank.
Preferably, the material distribution system further comprises an air compression valve and a compressed air pipeline, one end of the compressed air pipeline is connected with a compressed air source, the other end of the compressed air pipeline is connected with the material conveying pipe, the air compression valve is arranged on the compressed air pipeline, and the air compression valve is connected with the material distribution controller.
Preferably, the other end of the compressed air pipeline is connected with a material conveying pipe provided with a discharge valve.
Preferably, the water-saving device further comprises a water valve, a water pipe and a sewer pipeline, wherein one end of the water pipe is connected with a water source, the other end of the water pipe is connected with the other end of the compressed air pipeline, one end of the sewer pipeline is connected with the tail end of the material conveying pipe, and the other end of the sewer pipeline is communicated with the drainage pool.
Preferably, the dispensing controller is configured to execute the following program steps:
receiving a material requiring signal sent by a charging tank, wherein the material requiring signal comprises a material requiring mark number and a material requiring amount;
screening out a feeding tank matched with the material requiring signal according to the material requiring signal;
opening a discharge valve and a gear pump of the screened material feeding tank;
when the weight of the sent material sent by the material feeding tank is detected to be equal to the required material amount sent by the material charging tank, the material discharging valve and the gear pump are closed;
opening a compressed air valve to blow materials to the charging tank along the material conveying pipe;
after blowing for a certain time, closing the compressed air valve and the feeding valve;
opening a water valve to flush the material conveying pipe;
and closing the water valve, and opening the compressed air valve to blow the residual water in the material conveying pipe into the sewer pipeline.
Preferably, the material sending system further comprises a human-computer interaction terminal, the human-computer interaction terminal is respectively connected with the material sending alarm device and the material sending controller, and the human-computer interaction terminal is used for receiving the alarm warning output by the material sending alarm device and issuing a corresponding control command to the material sending controller according to the alarm warning.
Preferably, the relationship between the material dispensing weight and the historical material dispensing time is a linear relationship, and the linear relationship is as follows:
y = 1.87X-1.494, wherein X is the weight of the hair stock and Y is the time to hair stock.
Preferably, the number of the material feeding tanks and the matched discharge valves is several, and the number of the material feeding tanks and the matched feeding valves is several.
Preferably, the automatic material distribution device further comprises a main valve, wherein the main valve is installed on a material conveying pipe between the gear pump and the feeding valve and is in communication connection with the material distribution controller, and the program step of opening the main valve is further included before the material distribution controller executes the program of opening the discharging valve and the gear pump of the screened material conveying tank.
In the embodiment, the material sending alarm device is respectively connected with the material feeding tank and the gear pump, corresponding information is obtained for analysis, alarm warning is output according to an analysis result, the abnormal conditions that the existing spice material sending system has no any technical means to warn pipeline blockage, gear pump blockage and the like are solved, and the normal operation of spice material sending and feeding is effectively ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic diagram of an embodiment of a perfume dispensing system with a dispensing alarm device according to the present invention;
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1, the spice dispensing system with a dispensing alarm device provided by the invention comprises a charging tank, a material feeding tank matched with a required material signal, a material conveying pipe, a material discharging valve, a gear pump, a feeding valve, a dispensing controller and a dispensing alarm device, wherein the material conveying pipe is communicated with the charging tank and the material feeding tank, the charging tank is provided with the feeding valve at the connecting end of the material conveying pipe, the material feeding tank is provided with the material discharging valve at the connecting end of the material conveying pipe, the material conveying pipe is provided with the gear pump at the extending end of the material discharging valve towards the material feeding valve, the dispensing controller is respectively connected with the charging tank, the material feeding tank, the material discharging valve, the material feeding valve and the gear pump, and the dispensing alarm device is respectively connected.
In the embodiment, the material sending alarm device is respectively connected with the material feeding tank and the gear pump, corresponding information is obtained for analysis, alarm warning is output according to an analysis result, the abnormal conditions that the existing spice material sending system has no any technical means to warn pipeline blockage, gear pump blockage and the like are solved, and the normal operation of spice material sending and feeding is effectively ensured.
Preferably, the dispensing alarm device is used for executing the following program steps:
the material sending alarm device is used for executing the following program steps:
collecting the weight of the sent materials of the material sending tank;
calculating ideal dispensing time corresponding to the current dispensing weight according to the historical characteristic relationship between the dispensing weight and the dispensing time;
setting a preset deviation time range for the ideal material sending time to generate a current material sending time section;
collecting the current operation time of the gear pump as the actual material sending time;
judging the relation between the actual material sending time and the current material sending time section;
if the actual material sending time is longer than the current material sending time section, sending out early warning of pipeline or gear pump blockage; and if the actual material distributing time is less than the current material distributing time section, sending out early warning of abnormal weight detection of the material liquid in the tank.
In this embodiment, the material dispensing alarm device of the present invention analyzes and determines the characteristic relationship between the dispensing weight and the dispensing time, and outputs an alarm. The material sending alarm device executes the following programs: and circularly calculating once per second whether the current material sending time exceeds a specified time range, wherein the time range is the material sending time obtained by adding a certain deviation range, such as +/-30 s, to the material sending time obtained by deducing the characteristic relation between the material sending weight and the material sending time of the historical database, so that the false alarm rate is reduced. When the system frequently gives an alarm of 'too long material sending time', the alarm can be used as early warning of abnormal conditions such as blockage of a pipeline and a gear pump, and the pipeline and the gear pump can be inspected, cleaned or replaced at the moment, so that the complete blockage can be avoided, and the production is influenced; when the system frequently gives an alarm of 'too short material sending time', the system can be used as an early warning for abnormal weight detection of the material liquid in the tank.
Preferably, the material distribution system further comprises an air compression valve and a compressed air pipeline, one end of the compressed air pipeline is connected with a compressed air source, the other end of the compressed air pipeline is connected with the material conveying pipe, the air compression valve is arranged on the compressed air pipeline, and the air compression valve is connected with the material distribution controller.
Preferably, the other end of the compressed air pipeline is connected with a material conveying pipe provided with a discharge valve.
Preferably, the water-saving device further comprises a water valve, a water pipe and a sewer pipeline, wherein one end of the water pipe is connected with a water source, the other end of the water pipe is connected with the other end of the compressed air pipeline, one end of the sewer pipeline is connected with the tail end of the material conveying pipe, and the other end of the sewer pipeline is communicated with the drainage pool.
Preferably, the dispensing controller is configured to execute the following program steps:
receiving a material requiring signal sent by a charging tank, wherein the material requiring signal comprises a material requiring mark number and a material requiring amount;
screening out a feeding tank matched with the material requiring signal according to the material requiring signal;
opening a discharge valve and a gear pump of the screened material feeding tank;
when the weight of the sent material sent by the material feeding tank is detected to be equal to the required material amount sent by the material charging tank, the material discharging valve and the gear pump are closed;
opening a compressed air valve to blow materials to the charging tank along the material conveying pipe;
after blowing for a certain time, closing the compressed air valve and the feeding valve;
opening a water valve to flush the delivery pipe to discharge cleaning water into the sewer pipe;
and closing the water valve, and opening the compressed air valve to blow the residual water in the material conveying pipe into the sewer pipeline.
In the actual operation process of the embodiment:
taking an L13 tank to feed an LA7 tank on site as an example, when an LA7 tank sends a material requiring signal, if an L13 tank can meet the requirements of a material requiring brand and a material requiring amount of the LA7 tank, a material outlet valve of the L13 tank can be opened and a gear pump is started to feed the material, and when the L13 tank detects the material dispensing weight (note: when the material sending weight is equal to the weight of the material liquid in the tank before material sending-the weight of the material liquid in the tank before the material sending reaches the material amount required by the LA7 tank, the material outlet valve and the gear pump are closed, the compressed air valve is opened, and the material liquid in the material conveying pipeline is blown into the LA7 tank. After blowing the material for a certain time, the system opens a discharging cleaning water valve to clean the discharging pipeline, water enters an on-site sewer, after a period of time, the water valve is closed, and a pressure air valve is opened to blow residual water in the discharging pipeline into the sewer.
Preferably, the material sending system further comprises a human-computer interaction terminal, the human-computer interaction terminal is respectively connected with the material sending alarm device and the material sending controller, and the human-computer interaction terminal is used for receiving the alarm warning output by the material sending alarm device and issuing a corresponding control command to the material sending controller according to the alarm warning.
Preferably, the relationship between the material dispensing weight and the historical material dispensing time is a linear relationship, and the linear relationship is as follows:
y = 1.87X-1.494, wherein X is the weight of the hair stock and Y is the time to hair stock.
Preferably, the number of the material feeding tanks and the matched discharge valves is several, and the number of the material feeding tanks and the matched feeding valves is several.
In the embodiment, considering that the cigarette spice has various brands or types, the invention is provided with a plurality of feeding tanks with different brands or types and discharge valves matched with the feeding tanks, and a plurality of different charging tanks and feeding valves matched with the charging tanks are correspondingly arranged.
Preferably, the automatic material distribution device further comprises a main valve, wherein the main valve is installed on a material conveying pipe between the gear pump and the feeding valve and is in communication connection with the material distribution controller, and the program step of opening the main valve is further included before the material distribution controller executes the program of opening the discharging valve and the gear pump of the screened material conveying tank.
In this embodiment, the overall valve arrangement enhances the uniform control of the perfume emissions.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. The utility model provides a spices feeding system with feeding alarm device, a serial communication port, including the charging hopper and rather than wanting material signal assorted charging hopper, the conveying pipeline, the discharge valve, the gear pump, feed valve, the feeding controller, feeding alarm device, conveying pipeline intercommunication charging hopper and feeding hopper, the charging hopper is equipped with feed valve at the link of conveying pipeline, the feeding hopper is equipped with discharge valve at the link of conveying pipeline, the conveying pipeline is equipped with the gear pump towards feed valve's extension end at discharge valve, the feeding controller is connected with the charging hopper respectively, the charging hopper, discharge valve, feed valve and gear pump, feeding alarm device is connected with the measuring part of charging hopper and the timing part of gear pump respectively, feeding alarm device is used for carrying out following program step:
collecting the weight of the sent materials of the material sending tank;
calculating ideal dispensing time corresponding to the current dispensing weight according to the historical characteristic relationship between the dispensing weight and the dispensing time;
setting a preset deviation time range for the ideal material sending time to generate a current material sending time section;
collecting the current operation time of the gear pump as the actual material sending time;
judging the relation between the actual material sending time and the current material sending time section;
if the actual material sending time is longer than the current material sending time section, sending out early warning of pipeline or gear pump blockage; and if the actual material distributing time is less than the current material distributing time section, sending out early warning of abnormal weight detection of the material liquid in the tank.
2. The scent dispensing system with a dispensing alarm device according to claim 1, further comprising a compressed air valve and a compressed air pipe, wherein one end of the compressed air pipe is connected to a compressed air source, the other end of the compressed air pipe is connected to the feeding pipe, the compressed air pipe is provided with the compressed air valve, and the compressed air valve is connected to the dispensing controller.
3. The scent dispensing system with a dispensing alarm device in accordance with claim 2, wherein said other end of said compressed air conduit is connected to a dispensing tube having a dispensing valve.
4. The fragrance dispensing system with a dispensing alarm device as claimed in claim 2, further comprising a water valve, a water pipe and a sewer pipe, wherein one end of said water pipe is connected to a water source, the other end thereof is connected to said other end of the compressed air pipe, one end of said sewer pipe is connected to the end of the feed delivery pipe, and the other end thereof is connected to the drain tank.
5. A perfume dispensing system with a dispensing alarm device according to claim 4 wherein said dispensing controller is adapted to perform the following procedural steps:
receiving a material requiring signal sent by a charging tank, wherein the material requiring signal comprises a material requiring mark number and a material requiring amount;
screening out a feeding tank matched with the material requiring signal according to the material requiring signal;
opening a discharge valve and a gear pump of the screened material feeding tank;
when the weight of the sent material sent by the material feeding tank is detected to be equal to the required material amount sent by the material charging tank, the material discharging valve and the gear pump are closed;
opening a compressed air valve to blow materials to the charging tank along the material conveying pipe;
after blowing for a certain time, closing the compressed air valve and the feeding valve;
opening a water valve to flush the material conveying pipe;
and closing the water valve, and opening the compressed air valve to blow the residual water in the material conveying pipe into the sewer pipeline.
6. The spice feeding system with a feeding alarm device according to claim 1, further comprising a human-computer interaction terminal, wherein the human-computer interaction terminal is respectively connected with the feeding alarm device and the feeding controller, and the human-computer interaction terminal is used for receiving the alarm output by the feeding alarm device and issuing a corresponding control command to the feeding controller according to the alarm.
7. A spice dispensing system having a dispensing alarm device in accordance with claim 2, wherein said dispensing weight is related to the dispensing time history by a linear relationship: and Y is 1.87X-1.494, wherein X is the weight of the material and Y is the time of the material.
8. The scent dispensing system with a dispensing alarm device in accordance with claim 1, wherein said dispensing canisters and associated dispensing valves are plural in number, and said filling canisters and associated dispensing valves are plural in number.
9. The spice dispensing system with a dispensing alarm device of claim 5, further comprising a main valve installed on the feed pipe between the gear pump and the inlet valve and communicatively connected to the dispensing controller, wherein the dispensing controller further comprises a procedure step of opening the main valve before the procedure step of opening the outlet valve and the gear pump of the selected dispensing can.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810941610.XA CN109140235B (en) | 2018-08-17 | 2018-08-17 | Spices system of sending out with send out material alarm device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810941610.XA CN109140235B (en) | 2018-08-17 | 2018-08-17 | Spices system of sending out with send out material alarm device |
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| CN109140235A CN109140235A (en) | 2019-01-04 |
| CN109140235B true CN109140235B (en) | 2020-12-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110482471A (en) * | 2019-09-09 | 2019-11-22 | 盛虹集团有限公司 | Auxiliary agent delivery method and system |
| CN112377813B (en) * | 2020-10-26 | 2022-05-24 | 河南中烟工业有限责任公司 | Feed liquid conveying method and system |
| CN114031027A (en) * | 2021-11-22 | 2022-02-11 | 山东中烟工业有限责任公司 | Error-preventing method and system for batch transportation of tobacco shred production spice pipelines |
| CN115072406B (en) * | 2022-07-01 | 2024-03-22 | 北新建材(昆明)有限公司 | Powder unloader with detect function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202860499U (en) * | 2012-09-24 | 2013-04-10 | 北京立诚石化技术有限公司 | System for catalyst metering and automatic charging of FCC (fluid catalytic cracking) device |
| CN204022435U (en) * | 2014-08-20 | 2014-12-17 | 陈晨 | A kind of coating filling machine with blocking warning self-cleaning structure |
| CN206184031U (en) * | 2016-09-30 | 2017-05-24 | 河南省亚临界生物技术有限公司 | Pressure feeding and discharge device of subcritical extraction jar |
| CN107060968B (en) * | 2016-12-26 | 2019-11-01 | 潍柴动力股份有限公司 | A kind of method and system judging urea pump pipeline blockage or gas leakage |
| CN207047153U (en) * | 2017-07-21 | 2018-02-27 | 中冶焦耐(大连)工程技术有限公司 | A kind of coke oven brick gas passage sealing pneumatic mortar machine |
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