CN109135571B - Non-cured rubber asphalt waterproof coating and preparation process thereof - Google Patents

Non-cured rubber asphalt waterproof coating and preparation process thereof Download PDF

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CN109135571B
CN109135571B CN201810886074.8A CN201810886074A CN109135571B CN 109135571 B CN109135571 B CN 109135571B CN 201810886074 A CN201810886074 A CN 201810886074A CN 109135571 B CN109135571 B CN 109135571B
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asphalt
rubber
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powder
waterproof coating
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CN109135571A (en
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孙良民
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Hefei Zhongtong Waterproof Engineering Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D195/00Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2314/00Polymer mixtures characterised by way of preparation
    • C08L2314/06Metallocene or single site catalysts

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a non-cured rubber asphalt waterproof coating which comprises the following components in parts by weight: 55-60 parts of modified asphalt; 5-10 parts of tackifying resin; 10-15 parts of rubber powder; 15-20 parts of liquid filler; 10-15 parts of powder filler; 5-10 parts of metallocene polypropylene. Through the setting, the viscosity of the asphalt is further improved by adding the tackifying resin, the flowability and the creep property of the asphalt can be improved by adding the powder filler and the rubber powder, the overall creep property of the waterproof coating is further improved by adding the liquid filler and the metallocene polypropylene, the waterproof coating can adapt to the waterproof requirements of different cracks, the bonding property and the self-healing property are improved, and the adaptive engineering range is further widened.

Description

Non-cured rubber asphalt waterproof coating and preparation process thereof
Technical Field
The invention relates to the field of waterproof materials, in particular to a non-cured rubber asphalt waterproof coating and a preparation process thereof.
Background
Asphalt is a byproduct in oil exploitation, but is widely applied to various projects and is a natural high-quality waterproof, moistureproof and anticorrosive organogel material. The non-curing rubber asphalt waterproof coating is prepared by mixing rubber and asphalt as main components and adding an auxiliary agent, has more and better advantages than the simple asphalt as a waterproof component, and is gradually accepted and accepted by the market in recent years.
The application publication No. CN107142017A discloses a non-cured rubber asphalt waterproof coating, which comprises asphalt, softening oil, synthetic rubber, resin, tackifying resin, wetting agent, butyl rubber, sodium bentonite and an oxide, wherein the prepared coating is aging-resistant and has certain low-temperature viscosity and creep property.
However, most of the non-cured rubber asphalt waterproof coatings in domestic markets are different in performance, and particularly, when the non-cured rubber asphalt waterproof coatings are used for a long time, the secondary water seepage phenomenon caused by the further development of water seepage cracks in actual buildings is difficult to meet, particularly, the water seepage cracks in large-scale municipal infrastructure, such as settlement joints, deformation joints and the like, are extremely large in stress and fast in development, and can tear the non-cured rubber asphalt waterproof coatings filled in the non-cured rubber asphalt waterproof coatings, so that the waterproof performance requirements of the buildings when the non-cured rubber asphalt waterproof coatings are used for a long time are influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the non-cured rubber asphalt waterproof coating which has the effects of further improving the viscosity and the creep property and expanding the application range of the coating.
The technical purpose of the invention is realized by the following technical scheme, and the non-cured rubber asphalt waterproof coating comprises the following components in parts by weight: 55-60 parts of modified asphalt; 5-10 parts of tackifying resin; 10-15 parts of rubber powder; 15-20 parts of liquid filler; 10-15 parts of powder filler; 5-10 parts of metallocene polypropylene.
By adopting the technical scheme, the asphalt can be optimized on the basis of the performance of the asphalt after being modified, and is more suitable for plugging cracks, and the addition of the tackifying resin brings good elasticity and flexibility to the asphalt, so that the coating is more suitable for the subsequent change and development of the cracks, and the waterproof and dew-proof functions are continuously and excellently completed;
the addition of the rubber powder and the powder filler improves the fluidity and the creep property of the asphalt and also reduces the cost, and the liquid filler plays a role in dissolving tackifying resin on one hand and plays a necessary lubricating role on the other hand, so that the solid particles are mixed more uniformly;
the metallocene polypropylene has good toughness, is not easy to break, has good uniformity, can endow the coating with good tensile property, can adapt to the further development of waterproof cracks, has good cohesiveness after being melted, and further provides good cohesive force for the coating, so that the coating can adapt to the continuous development of the cracks to reduce the water seepage phenomenon.
The invention is further provided with: the tackifying resin comprises petroleum hydrogenated resin, styrene-butadiene rubber and chloroprene rubber, and the petroleum hydrogenated resin accounts for 15-25% of the weight of the tackifying resin.
By adopting the technical scheme, the weight percentage of the petroleum hydrogenated resin in the tackifying resin is 15-25%, the petroleum hydrogenated resin is non-toxic and harmless, meets the environmental protection requirement, has high viscosity, can increase the bonding property of asphalt, is difficult to oxidize due to stable molecular structure after hydrogenation, can endow the coating with stronger ageing resistance, maintains the long-term basic performance of the coating, and particularly has more durable creep property.
The invention is further provided with: the rubber powder needs to be filtered and screened, and the particle diameter of the rubber powder is controlled to be smaller than 40 meshes during screening.
Through adopting above-mentioned technical scheme, rubber powder adds to the pitch, and the durability and the fatigue life of promotion pitch that can be obvious also give the pitch good elasticity to can absorb more deformation, the adaptability is higher.
The invention is further provided with: the liquid filler comprises naphthenic oil, diethylene glycol ethyl ether acetate and DBE in a mass ratio of 5:3: 2.
By adopting the technical scheme, the naphthenic oil endows the coating with better fluidity, the coating can be better adhered to the surface of an attachment after being melted, the contact area and the adhesive force are increased, and the lubricating agent is also good, so that solid particles can be more uniformly mixed; DBE is colorless, nontoxic and tasteless environmentally-friendly high-boiling-point solvent capable of being biodegraded, diethylene glycol ethyl ether acetate is colorless, transparent and low-toxicity solvent, the solvent formed by mixing the two is relatively environmentally-friendly and harmless, the application range is wide, and meanwhile, the mixed solvent has a high boiling point and is not easy to volatilize, and the original components of the product can be effectively ensured to be relatively stable, so that the liquid filler can well improve the whole workability of the coating and increase the viscosity.
The invention is further provided with: the powder filler comprises fly ash and silicon dioxide powder in a weight ratio of 3: 2.
By adopting the technical scheme, the fly ash and the silicon dioxide can partially replace asphalt and rubber powder, the overall strength and the shearing resistance of the coating can be improved to a certain degree, and meanwhile, the fluidity and the creep property of the asphalt can also be improved by the fly ash and the silicon dioxide.
The invention is further provided with: the modified asphalt comprises base asphalt, PE and SBS, wherein the PE accounts for 3-5 wt% of the modified asphalt, and the SBS accounts for 1-3 wt% of the modified asphalt.
By adopting the technical scheme, the PE is modified to be uniformly mixed with the asphalt, the high-temperature stability of the asphalt is improved, the low-temperature stability of the asphalt can be improved after the SBS is mixed with the asphalt, the temperature range which can be adapted by the coating is wider, and the bonding property of the asphalt can be greatly improved after the coating is completely ground and mixed.
The second purpose of the invention is to provide a preparation process of the non-cured rubber asphalt waterproof coating, and the second technical purpose of the invention is realized by the following technical scheme, which comprises the following steps:
s1, heating and melting the modified asphalt, adding tackifying resin and rubber powder, and stirring and homogenizing to obtain a mixed base material;
s2, mixing the liquid filler with the mixed base material, heating, adding the metallocene polypropylene, and stirring to obtain a primary finished product;
and S3, adding the filler into the primary finished product, and stirring and mixing uniformly to obtain the finished product.
By adopting the technical scheme, the obtained finished coating has the advantages of uniform property, stable function, lasting viscosity, difficult aging and strong cohesiveness.
The invention is further provided with: in S1, the temperature is maintained at 140-145 ℃ when the asphalt is heated and melted, and the stirring duration is 30-35min when the tackifying resin and the rubber powder are added.
The invention is further provided with: after the mixing of the liquid filler and the mixed binder in S2 is completed, the temperature is raised and maintained at 160-170 ℃ by heating.
The invention is further provided with: and (3) grinding the primary finished product for 1-1.5h before adding the powder filler into S3, synchronously stirring when adding the powder filler after grinding, stirring for 1-1.5h, and cooling to obtain the finished product.
By adopting the technical scheme, all the components are ground for enough time, so that the components are mixed more uniformly, and the performance identity is further improved.
In conclusion, the invention has the following beneficial effects: the modified asphalt is adopted to greatly improve the high-low temperature stability and the cohesiveness of the matrix asphalt, and then the rubber powder, the powder filler and the liquid filler are added to fully improve the whole workability and the creep property of the coating, while the addition of the tackifying resin not only increases the viscosity of the coating but also provides good aging resistance and prolongs the service life, and finally the addition of the metallocene polypropylene endows the coating with good tensile property and is not easy to tear.
Meanwhile, the components are fully mixed under the preparation process, and the finished coating product achieves good identity, so that the coating has good creep property, bonding strength and self-healing capacity, is excellent in tensile property, is not easy to break and age, and is suitable for long-term water resistance of buildings.
Drawings
FIG. 1 is a flow chart of a preparation process of a non-cured rubber asphalt waterproof coating.
Detailed Description
Example 1: the modified asphalt comprises base asphalt, PE and SBS in a weight ratio of 96:3: 1.
Example 2: the modified asphalt comprises base asphalt, PE and SBS in a weight ratio of 92:5: 3.
Examples 3 to 7: the non-cured rubber asphalt waterproof coating comprises the components and the corresponding weight shown in table 1, wherein the modified asphalt adopts the product obtained in example 1, the tackifying resin comprises petroleum hydrogenated resin, styrene-butadiene rubber and chloroprene rubber, and the petroleum hydrogenated resin accounts for 25% of the weight of the tackifying resin; the rubber powder needs to be filtered and screened, and the particle diameter of the rubber powder is controlled to be smaller than 40 meshes during screening; the mass ratio of naphthenic oil, diethylene glycol ethyl ether acetate and DBE in the liquid filler is 5:3: 2; the weight ratio of the fly ash to the silicon dioxide powder in the powder filler is 3: 2.
TABLE 1 EXAMPLES 3-7 the ingredients and their corresponding weight tables (kg)
Figure BDA0001755687020000041
Example 8: a non-curable rubber asphalt waterproofing paint is different from example 3 in that the weight percentage of the petroleum hydrogenated resin in the tackifying resin is 15%.
Example 9: the preparation process of the non-cured rubber asphalt waterproof coating comprises the following steps of:
s1, heating the stirring kettle, maintaining the temperature at 140-145 ℃, adding the modified asphalt to completely melt the modified asphalt, adding the tackifying resin and the rubber powder, stirring and homogenizing, and keeping the stirring time for 35min to obtain a mixed base material;
s2, mixing the liquid filler with the mixed base material, and continuously heating the stirring kettle to maintain the temperature at 160-170 ℃, at the moment, adding the metallocene polypropylene, and uniformly stirring to obtain a primary finished product;
and S3, grinding the primary product by using a colloid mill for 1.5h, adding powder filler into the primary product after grinding is finished, stirring for 1h to uniformly mix the components, and cooling to obtain the finished product.
Comparative examples 1 to 7: a rubber asphalt coating, which is different from the rubber asphalt coating in example 3 in that the components and the corresponding weight are shown in table 2, wherein the modified asphalt is the product obtained in example 1, the tackifying resin comprises petroleum hydrogenated resin, styrene-butadiene rubber and chloroprene rubber, and the petroleum hydrogenated resin accounts for 25% of the weight of the tackifying resin; the rubber powder needs to be filtered and screened, and the particle diameter of the rubber powder is controlled to be smaller than 40 meshes during screening; the mass ratio of naphthenic oil, diethylene glycol ethyl ether acetate and DBE in the liquid filler is 5:3: 2; the weight ratio of the fly ash to the silicon dioxide powder in the powder filler is 3: 2.
TABLE 2 comparative examples 1-7 for the components and their respective amounts (kg)
Figure BDA0001755687020000051
Comparative example 8: a rubber asphalt coating is different from that in example 9 in that all the components are put into a stirring kettle at the same time, heated to 165 ℃ and stirred uniformly to obtain a finished product.
Comparative example 9: a rubber asphalt coating is different from the rubber asphalt coating in example 9 in that all the components are simultaneously put into a stirring kettle, heated to 165 ℃ and uniformly stirred to obtain a finished product which is not ground.
Characterization experiment
Test subjects: examples 3 to 7, example 9 and comparative examples 1 to 9 totaling 15 groups, the product or the product obtained in each group being taken to be 0.5cm3As the subject of the experiment.
The experimental contents and results are as follows: see table 3.
Table 3 summary of characterization experiment 15 sets of experimental results
Figure BDA0001755687020000061
TABLE 3-summary of the results of 15 experiments
Figure BDA0001755687020000071

Claims (4)

1. The non-cured rubber asphalt waterproof coating is characterized by comprising the following components in parts by weight:
55-60 parts of modified asphalt;
5-10 parts of tackifying resin;
10-15 parts of rubber powder;
15-20 parts of liquid filler;
10-15 parts of powder filler;
5-10 parts of metallocene polypropylene;
the tackifying resin comprises petroleum hydrogenated resin, styrene-butadiene rubber and chloroprene rubber, and the petroleum hydrogenated resin accounts for 15-25% of the weight of the tackifying resin;
the liquid filler comprises naphthenic oil, diethylene glycol ethyl ether acetate and DBE in a mass ratio of 5:3: 2;
the powder filler comprises fly ash and silicon dioxide powder in a weight ratio of 3: 2;
the modified asphalt comprises base asphalt, PE and SBS, wherein the PE accounts for 3-5 wt% of the modified asphalt, and the SBS accounts for 1-3 wt% of the modified asphalt;
the preparation process of the non-cured rubber asphalt waterproof coating comprises the following steps:
s1, heating and melting the modified asphalt, adding tackifying resin and rubber powder, and stirring and homogenizing to obtain a mixed base material;
s2, mixing the liquid filler with the mixed base material, heating, adding the metallocene polypropylene, and stirring to obtain a primary finished product;
and S3, grinding the primary finished product for 1-1.5h, synchronously stirring when adding powder filler after grinding is finished, stirring for 1-1.5h, and cooling to obtain the finished product.
2. The non-curing rubber asphalt waterproof coating material as claimed in claim 1, wherein: the rubber powder needs to be filtered and screened, and the particle diameter of the rubber powder is controlled to be smaller than 40 meshes during screening.
3. The non-curing rubber asphalt waterproof coating material as claimed in claim 1, wherein: in S1, the temperature is maintained at 140-145 ℃ when the asphalt is heated and melted, and the stirring duration is 30-35min when the tackifying resin and the rubber powder are added.
4. The non-curing rubber asphalt waterproof coating material as claimed in claim 1, wherein: after the mixing of the liquid filler and the mixed binder in S2 is completed, the temperature is raised and maintained at 160-170 ℃ by heating.
CN201810886074.8A 2018-08-06 2018-08-06 Non-cured rubber asphalt waterproof coating and preparation process thereof Active CN109135571B (en)

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CN104789127A (en) * 2015-05-04 2015-07-22 唐山德生防水股份有限公司 Environment-friendly smoke-suppression-type non-cured rubber-asphalt waterproof coating material and preparation method thereof
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KR101582214B1 (en) * 2015-06-29 2016-01-12 한국건설생활환경시험연구원 Modified asphalt waterproofing compositions using mineral powder
CN106398536A (en) * 2016-09-18 2017-02-15 科顺防水科技股份有限公司 Anionic water-based non-curing rubber asphalt waterproof coating and preparation method thereof
CN108203528A (en) * 2017-12-01 2018-06-26 蚌埠泰欣电子科技有限公司 A kind of antibacterial automobile engine igniter shell
CN108250963A (en) * 2018-01-17 2018-07-06 河南蓝翎环科防水材料有限公司 The uncured water-repellent paint of acid resistance and its production technology

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101504556B1 (en) * 2014-11-03 2015-03-31 성문산업 주식회사 Waterproofing compound and method for manufacturing thereof
CN104789127A (en) * 2015-05-04 2015-07-22 唐山德生防水股份有限公司 Environment-friendly smoke-suppression-type non-cured rubber-asphalt waterproof coating material and preparation method thereof
KR101582214B1 (en) * 2015-06-29 2016-01-12 한국건설생활환경시험연구원 Modified asphalt waterproofing compositions using mineral powder
CN105219107A (en) * 2015-11-11 2016-01-06 科顺防水科技股份有限公司 A kind of high temperature resistant sag prevention can spray uncured rubber asphalt waterproof coating and preparation method thereof
CN106398536A (en) * 2016-09-18 2017-02-15 科顺防水科技股份有限公司 Anionic water-based non-curing rubber asphalt waterproof coating and preparation method thereof
CN108203528A (en) * 2017-12-01 2018-06-26 蚌埠泰欣电子科技有限公司 A kind of antibacterial automobile engine igniter shell
CN108250963A (en) * 2018-01-17 2018-07-06 河南蓝翎环科防水材料有限公司 The uncured water-repellent paint of acid resistance and its production technology

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Denomination of invention: A non curing rubber asphalt waterproof coating and its preparation process

Effective date of registration: 20231228

Granted publication date: 20200825

Pledgee: Hefei Xingtai technology financing Company limited by guarantee

Pledgor: HEFEI ZHONGTONG WATERPROOF ENGINEERING Co.,Ltd.

Registration number: Y2023980074801