CN109135346A - Modified silicon powder of a kind of high pure and ultra-fine and preparation method thereof - Google Patents
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- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/28—Compounds of silicon
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- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/28—Compounds of silicon
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- C09C1/3009—Physical treatment, e.g. grinding; treatment with ultrasonic vibrations
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- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/28—Compounds of silicon
- C09C1/30—Silicic acid
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- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/28—Compounds of silicon
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- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
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- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/28—Compounds of silicon
- C09C1/30—Silicic acid
- C09C1/3081—Treatment with organo-silicon compounds
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- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/006—Combinations of treatments provided for in groups C09C3/04 - C09C3/12
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Abstract
The present invention relates to modified silicon powders of a kind of high pure and ultra-fine and preparation method thereof, it is characterised in that comprises the following raw materials by weight percent: SiO2 99.8‑100%、Al2O3 0‑0.03%、Fe2O30-0.003%, granularity D50=0.5~1 μm, D100≤5 μm, a. dry method ore grinding;B. wet milling obtains silicon powder mixed liquor added with machine aliphatic ester;C. silicon powder mixed liquor is classified with hydrocyclone group, obtains silicon powder;D. silicon powder enters centrifugal dehydrator or plate type pressure filter dehydration, controls water content≤10%;E. it dries, controls water content≤0.3%;F. it is modified with high-speed mixer, adds silane-modified medicament, obtain modified silicon powder;G. it is removed with Horizontal air flow grader and reunites " coarse granule ".The invention has the advantages that 1. obtained silicon powder D100≤5 μm;2. this method effectively avoids powder reuniting, powder secondary pollution problems;3. products application made from has extensive application value in ultrathin copper-clad plate industry.
Description
Technical field
The invention belongs to nonmetallic mineral deep process technology fields, are related to a kind of copper-clad plate (CCL) production field, and in particular to
Modified silicon powder of a kind of high pure and ultra-fine and preparation method thereof.
Background technique
Copper-clad plate (CCL) is the foundation stone of hyundai electronics industry development, as the basic material in printed circuit board (pcb) manufacture
Material, the fundamental characteristics and processing performance of copper-clad plate largely affect the quality and reliably and with long-term of printed circuit board (pcb)
Property, performance, weight and the manufacturing cost of printed circuit board (pcb) are heavily dependent on copper-clad plate (CCL).Print both at home and abroad
Circuit board (PCB) processed is to high density, high-precision, fine pore, thin wire, thin space, and light weight, slim direction are developed, in production
Simultaneously to productivity is improved, cost is reduced, reduces pollution, adapts to multi items, the development of small lot production mode reform.
In order to improve the heat resistance of copper-clad plate (CCL), increase anti-flammability, modified dimensional stability reduces thermal expansion coefficient,
Inorganic particle filler is added in copper-clad plate (CCL), such as silicon powder, aluminium hydroxide, three two magnesium of oxidation, talcum powder are inevitable
Selection.Currently, apply super-fine silicon micro-powder average grain diameter (D50) on copper-clad plate (CCL) at 2~3 μm, with baseplate material to
Ultrathin direction is developed, and filler will be required to have smaller granularity, better thermal diffusivity.
Summary of the invention
It is inadequate applied to the super-fine silicon micro-powder average particle size on copper-clad plate (CCL) that the purpose of the present invention is to solve existing
Carefully the problem of (average grain diameter D50 is mostly 2~3 μm), modified silicon powder of a kind of high pure and ultra-fine and preparation method thereof is provided.
To achieve the goals above, The technical solution adopted by the invention is as follows:
A kind of modified silicon powder of high pure and ultra-fine, it is characterised in that comprise the following raw materials by weight percent:
Chemical analysis: SiO2 99.8-100%、Al2O3 0-0.03%、Fe2O30-0.003%, granularmetric composition: granularity D50=0.5~
1μm、D100≤5μm。
Further, the granularmetric composition is 0.6 ~ 0.1mm >=95%
Further, the modified silicon powder of a kind of high pure and ultra-fine, product whiteness >=92%, water content≤0.3%, the μ of conductivity EC≤5
S/cm, pH value 6-8, hydrophobicity >=120min.
A kind of preparation method of the modified silicon powder of high pure and ultra-fine, it is characterised in that the following steps are included:
A. dry method ore grinding: silicon powder raw material (SiO2 >=99.8%, D50 is 2~3 μm) ore grinding, ball mill are carried out using ball mill
Draw ratio is 1:2 ~ 2:1, and liner is aluminium oxide liner plate, and control product granularity is D75≤10 μm, D100≤25 μm;
B. wet milling: the silicon powder raw material after step a ore grinding is subjected to ore grinding in sand mill, sand mill liner material is oxidation
The grinding-aid dispersant organic fatty acid esters of silicon powder raw material weight 0.5~5 ‰ is added in grinding process, obtains silicon for aluminium or zirconium oxide
Micro mist mixed liquor;
C. it is classified: the silicon powder mixed liquor after step b ore grinding is used into hydrocyclone group (aluminium oxide or zirconium oxide material, φ
The series connection of 50/25/10 cyclone) it is classified, the silicon powder of granularity D50 >=5 μm is back to sand mill, obtains granularity D50=0.5~1
μm, the silicon powders of D100≤5 μm;
D. cleaning-dehydration: the silicon powder that step c is obtained, it is de- into centrifugation using deionized water (conductivity≤2 μ S/cm)
Water dispenser or plate type pressure filter are dehydrated, and are controlled water content≤10%, are obtained the silicon powder of the μ of conductivity EC≤5 S/cm;
E. it dries: the obtained silicon powder of step d being entered into spray drying or microwave dryer is dried, control water content≤
0.3%, obtain dry silicon powder;
F. it is modified: using liner to be modified to aoxidize the high-speed mixer of aluminium material the drying silicon powder obtained through step e
The silane-modified medicament of dring silicon micropowder weight 0.5~3 ‰ is added in processing, and control modification time is 30~60min, and temperature is
100~150 DEG C, obtain modified silicon powder;
G. it goes thick: the modification silicon powder that step f is obtained is removed into the reunion generated in modifying process by Horizontal air flow grader
" coarse granule ", the grading wheel of Horizontal air flow grader are Al2O3Material, modified silicon powder coarse granule return to mixed at high speed after collecting
Machine, obtaining modified silicon powder fine powder is a kind of modified silicon powder of high pure and ultra-fine produced by the present invention.
Further, silane-modified medicament is preferably in the step f, by silane coupling agent KH560 and silane coupling agent
KH570 is mixed by weight for 1-2:1-2.
Compared with traditional handicraft, the present invention has the advantage that 1. utilize superfine sand mill wet milling, dry method is reached
The granularity limit that grinding process is unable to reach, makes D100≤5 μm of superfine powder;2. can be effective using spray drying or microwave drying
Avoid powder reuniting;3. carrying out bulk processing using grading technology;4. carrying out powder surface using ceramic-lined high mixer to change
Property, it can avoid the secondary pollution of powder;5. the modified silicon powder of the high pure and ultra-fine of D50=0.5~1 μm of preparation, D100≤5 μm is
Raw material necessary to slim copper-clad plate has extensive application value.
Detailed description of the invention
Fig. 1 is process flow diagram of the invention.
Specific embodiment
In conjunction with Fig. 1, modified silicon powder of a kind of high pure and ultra-fine and preparation method thereof, specific implementation step is as follows:
Embodiment 1
A. dry method ore grinding: silicon powder raw material (SiO2 >=99.8%, D50 is 2~3 μm) ore grinding, ball mill are carried out using ball mill
Draw ratio is 1:1.5, and liner is aluminium oxide liner plate, and control product granularity is D75≤10 μm, D100≤25 μm;
B. wet milling: the silicon powder raw material after step a ore grinding is subjected to ore grinding in sand mill, sand mill liner material is oxidation
2.0 ‰ grinding-aid dispersant organic fatty acid esters is added in grinding process, obtains silicon powder mixed liquor for aluminium;
C. it is classified: by the silicon powder mixed liquor after step b ore grinding using hydrocyclone group (oxidation aluminium material, φ 50/25/10
Cyclone series connection) it is classified, the silicon powder of granularity D50 >=5 μm is back to sand mill, obtains granularity D50=0.5~1 μm, D100
≤ 5 μm of silicon powder;
D. cleaning-dehydration: the silicon powder that step c is obtained, it is de- into centrifugation using deionized water (conductivity≤2 μ S/cm)
Water dispenser or plate type pressure filter are dehydrated, and are controlled water content≤10%, are obtained the silicon powder of the μ of conductivity EC≤5 S/cm;
E. it dries: the obtained silicon powder of step d being entered into spray drying or microwave dryer is dried, control water content≤
0.3%, obtain dry silicon powder;
F. it is modified: using liner to be modified place to aoxidize the high-speed mixer of aluminium material the drying silicon powder that step e is obtained
Reason is separately added into dring silicon micropowder weight 2 ‰ silane coupling agent KH560 and 1 ‰ silane coupling agent KH570, controls modification time
For 45min, temperature is 120 DEG C, obtains modified silicon powder;
G. it goes thick: the modification silicon powder that step f is obtained is removed into the reunion generated in modifying process by Horizontal air flow grader
" coarse granule ", the grading wheel of Horizontal air flow grader are Al2O3Material, modified silicon powder coarse granule return to mixed at high speed after collecting
Machine, obtaining modified silicon powder fine powder is a kind of modified silicon powder of high pure and ultra-fine produced by the present invention.
Embodiment 2
A. dry method ore grinding: silicon powder raw material (SiO2 >=99.8%, D50 is 2~3 μm) ore grinding, ball mill are carried out using ball mill
Draw ratio is 1:1, and liner is aluminium oxide liner plate, and control product granularity is D75≤10 μm, D100≤25 μm;
B. wet milling: the silicon powder raw material after step a ore grinding is subjected to ore grinding in sand mill, sand mill liner material is oxidation
1.5 ‰ grinding-aid dispersant organic fatty acid esters is added in grinding process, obtains silicon powder mixed liquor for zirconium;
C. it is classified: the silicon powder mixed liquor after step b ore grinding is used into hydrocyclone group (zirconium oxide material, φ 50/25/10
Cyclone series connection) it is classified, the silicon powder of granularity D50 >=5 μm is back to sand mill, obtains granularity D50=0.5~1 μm, D100
≤ 5 μm of silicon powder;
D. cleaning-dehydration: the silicon powder that step c is obtained, it is de- into centrifugation using deionized water (conductivity≤2 μ S/cm)
Water dispenser or plate type pressure filter are dehydrated, and are controlled water content≤10%, are obtained the silicon powder of the μ of conductivity EC≤5 S/cm;
E. it dries: the obtained silicon powder of step d being entered into spray drying or microwave dryer is dried, control water content≤
0.3%, obtain dry silicon powder;
F. it is modified: the drying silicon powder that step e is obtained being modified processing using the high-speed mixer of alumina liner, is added
Dring silicon micropowder weight 1.5 ‰ silane coupling agent KH560 and 1.5 ‰ silane coupling agent KH570, control modification time are 60min,
Temperature is 130 DEG C;
G. it goes thick: the modification silicon powder that step e is obtained is removed into the reunion generated in modifying process by Horizontal air flow grader
" coarse granule ", the grading wheel of Horizontal air flow grader are Al2O3Material, modified silicon powder coarse granule return to mixed at high speed after collecting
Machine, obtaining modified silicon powder fine powder is a kind of modified silicon powder of high pure and ultra-fine produced by the present invention.
If the following table 1 is the modified silicon powder key technical index of high pure and ultra-fine:
Above embodiments are only that preferred embodiment of the invention is described, and are not defined to the scope of the present invention, not
Under the premise of being detached from the principle of the invention, the change of form of ownership should be fallen into claims of the present invention protection scope.
Claims (5)
1. a kind of modified silicon powder of high pure and ultra-fine, it is characterised in that comprise the following raw materials by weight percent:
Chemical analysis: SiO2 99.8-100%、Al2O3 0-0.03%、Fe2O30-0.003%, granularmetric composition: granularity D50=0.5~
1μm、D100≤5μm。
2. the modified silicon powder of a kind of high pure and ultra-fine according to claim 1, it is characterised in that: the granularmetric composition is 0.6 ~
0.1mm≥95%。
3. the modified silicon powder of a kind of high pure and ultra-fine according to claim 1, it is characterised in that: product whiteness >=92%, water content
≤ 0.3%, conductivity EC≤5 μ S/cm, pH value 6-8, hydrophobicity >=120min.
4. a kind of preparation method of the modified silicon powder of high pure and ultra-fine, it is characterised in that the following steps are included:
A. dry method ore grinding: silicon powder raw material carries out ore grinding using ball mill, and ball mill draw ratio is 1:2 ~ 2:1, and liner is oxidation
Aluminium liner plate, control product granularity are D75≤10 μm, D100≤25 μm;
B. wet milling: the silicon powder raw material after step a ore grinding is subjected to ore grinding in sand mill, sand mill liner material is oxidation
The grinding-aid dispersant organic fatty acid esters of silicon powder raw material weight 0.5~5 ‰ is added in grinding process, obtains silicon for aluminium or zirconium oxide
Micro mist mixed liquor;
C. it is classified: the silicon powder mixed liquor after step b ore grinding is classified using hydrocyclone group, granularity D50 >=5 μm
Silicon powder is back to sand mill, obtains the silicon powder of granularity D50=0.5~1 μm, D100≤5 μm;
D. cleaning-dehydration: the silicon powder that step c is obtained, using deionized water, into centrifugal dehydrator or plate type pressure filter
It is dehydrated, controls water content≤10%, obtain the silicon powder of the μ of conductivity EC≤5 S/cm;
E. it dries: the obtained silicon powder of step d being entered into spray drying or microwave dryer is dried, control water content≤
0.3%, obtain dry silicon powder;
F. it is modified: using liner to be modified to aoxidize the high-speed mixer of aluminium material the drying silicon powder obtained through step e
The silane-modified medicament of dring silicon micropowder weight 0.5~3 ‰ is added in processing, and control modification time is 30~60min, and temperature is
100~150 DEG C, obtain modified silicon powder;
G. it goes thick: the modification silicon powder that step f is obtained is removed into the reunion generated in modifying process by Horizontal air flow grader
" coarse granule ", the grading wheel of Horizontal air flow grader are Al2O3Material, modified silicon powder coarse granule return to mixed at high speed after collecting
Machine, obtaining modified silicon powder fine powder is a kind of modified silicon powder of high pure and ultra-fine produced by the present invention.
5. the preparation method of the modified silicon powder of a kind of high pure and ultra-fine according to claim 4, it is characterised in that: the step f
In silane-modified medicament be preferably, by silane coupling agent KH560 and silane coupling agent KH570 be by weight 1-2:1-2 mixing
It forms.
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CN110913588A (en) * | 2019-11-30 | 2020-03-24 | 江苏联瑞新材料股份有限公司 | Application of crystalline silicon micro powder |
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CN111545157A (en) * | 2020-05-29 | 2020-08-18 | 山东埃尔派粉体科技股份有限公司 | Silicon micropowder modification device and production process thereof |
CN112500608A (en) * | 2020-11-20 | 2021-03-16 | 江苏联瑞新材料股份有限公司 | Preparation method of fused silica micropowder for high-frequency high-speed copper-clad plate |
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