CN109130485A - A kind of ink viscosity control system - Google Patents

A kind of ink viscosity control system Download PDF

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Publication number
CN109130485A
CN109130485A CN201810814883.8A CN201810814883A CN109130485A CN 109130485 A CN109130485 A CN 109130485A CN 201810814883 A CN201810814883 A CN 201810814883A CN 109130485 A CN109130485 A CN 109130485A
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CN
China
Prior art keywords
ink
barrel
viscosity
main
detection sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810814883.8A
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Chinese (zh)
Inventor
胡世阳
马翠竹
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Hangzhou Chen Heng Technology Co Ltd
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Hangzhou Chen Heng Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Chen Heng Technology Co Ltd filed Critical Hangzhou Chen Heng Technology Co Ltd
Priority to CN201810814883.8A priority Critical patent/CN109130485A/en
Publication of CN109130485A publication Critical patent/CN109130485A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F31/00Inking arrangements or devices
    • B41F31/02Ducts, containers, supply or metering devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F33/00Indicating, counting, warning, control or safety devices
    • B41F33/16Programming systems for automatic control of sequence of operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41KSTAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
    • B41K3/00Apparatus for stamping articles having integral means for supporting the articles to be stamped
    • B41K3/02Apparatus for stamping articles having integral means for supporting the articles to be stamped with stamping surface located above article-supporting surface
    • B41K3/12Apparatus for stamping articles having integral means for supporting the articles to be stamped with stamping surface located above article-supporting surface with curved stamping surface for stamping by rolling contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F33/00Indicating, counting, warning, control or safety devices
    • B41F33/0009Central control units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41KSTAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
    • B41K3/00Apparatus for stamping articles having integral means for supporting the articles to be stamped
    • B41K3/54Inking devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41KSTAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
    • B41K3/00Apparatus for stamping articles having integral means for supporting the articles to be stamped
    • B41K3/62Details or accessories
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2231/00Inking devices; Recovering printing ink

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

The invention discloses a kind of ink viscosity control systems, and by main ink barrel, ink mixing device, ink viscosity detection sensor, dilution bucket, dilutes hydraulic control valve and viscosity control device forms;The main ink barrel is connected with dilution bucket by conduit, catheter position on main ink barrel is equipped with dilution hydraulic control valve, it dilutes hydraulic control valve and connects ink viscosity control device, middle position is built-in in main ink barrel is equipped with ink mixing device, and setting is ink viscosity detection sensor in ink mixing device side.The invention has the advantages that mainly solve the problems, such as a plurality of extrusion molding production line while carrying out the synthesis ink supply of cable oil ink word;By supplying ink to a plurality of extrusion molding production line simultaneously, an ink circulating system is formed, guarantees that ink constant concentration in cyclic process, temperature are constant;Inker printing ink concentration will not be caused unstable because diluent in ink volatilizees, it will not be because of the unstable generation for causing printing ink concentration exception of winter and summer temperatures.

Description

A kind of ink viscosity control system
Technical field
The present invention relates to a kind of cable ink control apparatus, specially a kind of ink viscosity control system.
Background technique
The printing mode of wires and cables industry is varied, such as ink jet printer for printing, ink ribbon lettering, laser machine lettering Deng, but type wheel lettering is constantly in irreplaceable status in cable industry because of its particular applicability.In general, lettering wheelprint Word is the ink solutions that prior diluent and ink are manually mixed up to concentration, is encased in inker, and type wheel rotation pair is utilized Wire surface lettering.There are following technical problems for such lettering:
1, different personnel modulate ink solutions, and concentration has differences, and influence that lettering is bad and lettering difference;When more extruders are same When producing, not can be carried out while ink supply;Each board can only independent operation, increase labor intensity and employee's repetition operation;2, exist Ink solutions cause printing ink concentration more and more sticky with the continuous volatilization of diluent in inker, cause lettering bad;Summer It is showed when its heat particularly evident;3, printing ink concentration is affected by temperature larger, and ink debugging process and use process, ink is by the external world Temperature is affected, and is unfavorable for cable lettering.4, during ink formulation, usual employee utilizes stirring rod solution drips by experience Time determines ink viscosity, and there are certain error, this case carries out test with viscosity tester and guarantees that viscosity is accurate.
How to improve the above technical problem is the very arduous problem that field technical staff faces.Application No. is 201410711741.0 " cable printer,loigh-speeds " describe a kind of cable printer,loigh-speed of single machine, contain in printer,loigh-speed There are the devices such as ink adjusting, ink jet printer.The printer,loigh-speed is that the inker of single machine is attached to ink control system, is not able to satisfy more Ink lettering and printing ink concentration control when production line produces simultaneously require.When a plurality of production line carries out ink lettering simultaneously, It needs to be designed circuit design and flow circulation;The printer,loigh-speed uses electric machines test printing ink concentration, and concentration mensuration is quasi- True property is poor, larger by electromagnetic signal interference effect;This case uses spring-piece type viscosity test mode, more accurate, is more suitable for liquid Bulk concentration test.
Summary of the invention
The purpose of the present invention is to provide a kind of ink viscosity control system, mainly solve a plurality of extrusion molding production line simultaneously into Row cable oil inks the synthesis ink supply problem of word, and solution is existing not to have extrusion line separate ink lettering, independent ink supply Defect.
The technical solution adopted by the invention is as follows: being followed including ink viscosity control system, ink temperature control system, ink Loop system, printing mechanism, wherein
Ink viscosity control system by ink mixing device, ink viscosity detection sensor, dilution bucket, dilution hydraulic control valve and Viscosity control device composition, main ink barrel are connected with dilution bucket by conduit, and the catheter position on main ink barrel is equipped with dilution Hydraulic control valve, dilution hydraulic control valve are connect with ink viscosity control device, and ink mixing device is provided among main ink barrel, and And ink viscosity detection sensor is additionally provided in main ink barrel, ink viscosity control device and dilution hydraulic control valve joint Control dilution enters the amount of main ink barrel, to automatically adjust ink viscosity;
Ink temperature control system is by temperature-adjusting heating device, the temperature testing device, cooling system three in main ink barrel It being grouped as, the temperature-adjusting heating device is two round heating steel rings on the ink mixing device being centered around in main ink barrel, Connect with cooling system outside temperature-adjusting heating device, in main ink barrel side equipped with temperature testing device, the heating steel ring with The ink temperature jointly controlled in main ink barrel in cooling system is kept constant;
Ink circulation system is auxiliary by diaphragm pump, ink reservoirs, ink pressure sensing device, ink conveying main pipeline, ink conveying Pipeline composition, the input terminal of the diaphragm pump are connected with main ink barrel, and the output end of the diaphragm pump is connected with ink reservoirs, oil Black storage tank conveys main pipeline by ink, multiple a ink convey auxiliary pipeline and respectively enter in each printing mechanism;
Printing mechanism is controlled by ink tank, ink groove upper cap, type wheel, type wheel pinch roller, ink liquid level sensor, oil transportation management Valve, ink return line composition, each ink convey auxiliary pipeline and are connected to an ink tank, and ink tank is equipped in ink tank Lid conveys in ink and is equipped with oil transportation management control valve on auxiliary pipeline, type wheel is provided in ink tank, on the outside of ink groove upper cap It is provided with type wheel pinch roller, the gap passed through between mark wheel pinch roller and type wheel with current supply cable is also set up in ink tank There is ink liquid level sensor, ink liquid level sensor connects oil transportation by conducting wire and manages control valve, also, also sets up in ink tank There is the return line for being connected to main ink barrel.
Printing mechanism of the present invention passes through support device;Printing mechanism corresponds to the other side equipped with extruding machine, lettering Pass through cable connection between mechanism and extruding machine;The cable lower is provided with cooling trough.
Dilution bucket of the present invention is higher than main ink barrel by a stool support, dilution bucket height.
Ink viscosity detection sensor of the present invention is by calutron, test elastic slice, strain sheet metal, inductance bridge group At;Calutron and inductance bridge in the ink viscosity detection sensor are by conducting wire connection signal processor, at signal Device is managed to be arranged in main ink barrel upper end;Inductance bridge is pasted on strain sheet metal, and strain sheet metal and test elastic slice pass through company Connect column connection;By calutron to attraction and the release of test elastic slice so that strain sheet metal generates different stress, and ties The stress and ink viscosity relationship for closing strain sheet metal, obtain ink viscosity value.
A kind of control method of ink viscosity control system of the present invention, it is characterised in that:
(1) ink and diluent are respectively charged into main ink barrel and dilution bucket, opening ink viscosity detection sensor, and Lettering normal viscosity range is set in ink viscosity detection sensor, measures the ink viscosity in main ink barrel;
(2) when ink viscosity is beyond the setting ink viscosity upper limit, ink viscosity control device can transmit a signal to dilution hydraulic control Valve processed, the dilution hydraulic control valve are opened, and a certain amount of diluent flow makes into main ink barrel by the stirring of ink mixing device Ink stable homogeneous, while ink viscosity detection sensor ceaselessly detects ink, when ink meets established standards oil When black viscosity range, just stop injection diluent;
(3) ink debugged in main ink barrel is pumped into ink reservoirs by diaphragm pump, when ink reaches in ink reservoirs , can be by ink pressure sensing device feedback signal to diaphragm pump when a certain amount of, stopping is pumped into ink, the ink in ink reservoirs Each ink is delivered to by ink conveying main pipeline to convey in auxiliary pipeline;
(4) in printing mechanism the ink liquid level sensor moment detection ink tank in ink liquid level, once under liquid level is lower than When limit value, liquid level sensor can transmit a signal to oil transportation management control valve, and control oil transportation management control valve is opened, to the auxiliary pipe of oil transportation Ink is injected in road, is kept the liquid level equilibrium in ink tank, is met the lettering requirement of type wheel;When injecting settling off, meeting It is flowed out, and is recovered in main ink barrel by ink return line.
The invention has the advantages that mainly solve a plurality of extrusion molding production line at the same carry out cable oil ink word synthesis ink supply ask Topic solves existing without extrusion line separate ink lettering, the defect of independent ink supply;By being produced simultaneously to a plurality of extrusion molding Line supplies ink, forms an ink circulating system, guarantees that ink constant concentration in cyclic process, temperature are constant;It will not be because For diluent in ink volatilizees and causes inker printing ink concentration unstable, ink will not be caused because of winter and summer temperatures is unstable The generation of concentration abnormality.It closely solves the problems, such as that the letterings such as fuzzy, the deep mixed, ghost image of wire and cable ink lettering are bad to occur. Meanwhile production efficiency is improved, reduce ink loss and production cost.
Detailed description of the invention
Cable Fig. 1 of the invention ink control apparatus structure diagram.
Fig. 2 printing ink concentration Control system architecture schematic diagram of the present invention.
Fig. 3 printing device structure diagram of the present invention.
Fig. 4 viscosity test device structure diagram one of the present invention.
Fig. 5 viscosity test device structure diagram two of the present invention
Fig. 6 is that the test elastic slice of viscosity tester of the invention is in the schematic diagram of initial position.
Fig. 7 is that the test elastic slice of viscosity tester of the invention is in the schematic diagram of attraction state.
Fig. 8 is that the test elastic slice of viscosity tester of the invention is in the schematic diagram of release conditions.
Ink viscosity control system 10 in the figure, ink temperature control system 20, printing mechanism 40, main ink barrel 11, oil Black agitating device 12, ink viscosity detection sensor 13, dilution bucket 14 dilute hydraulic control valve 15, viscosity control device 16, temperature Spend heating device 21, temperature testing device 22, cooling system 23, diaphragm pump 31, ink reservoirs 32, ink pressure sensing device 33, ink conveys main pipeline 34, and ink conveys auxiliary pipeline 35, ink tank 41, ink groove upper cap 42, type wheel 43, lettering wheel load Wheel 44, ink liquid level sensor 45, oil transportation manage control valve 46, ink return line 47;Support device 51, extruding machine 52, electricity Cable 53, cooling trough 54, stool 55,131- calutron, 132- test elastic slice, 133- strain sheet metal, 134- inductance bridge, 135- signal processor.
Specific embodiment
As shown in Figs. 1-5, the present invention is such to work and implementation, a kind of cable ink control apparatus, including oil Black viscosity control system 10, ink temperature control system 20, ink circulation system, printing mechanism 40 form;Ink viscosity control System 10 is by main ink barrel 11, ink mixing device 12, ink viscosity detection sensor 13, dilution bucket 14, dilution control Valve 15 and viscosity control device 16 form;Ink temperature control system 20 is by the temperature-adjusting heating device in main ink barrel 11 21, temperature testing device 22,23 three parts of cooling system composition;Ink circulation system is by main ink barrel 11, diaphragm pump 31, ink Storage tank 32, ink pressure sensing device 33, ink convey main pipeline 34, and ink conveys auxiliary pipeline 35 and forms;Printing mechanism 40 by Ink tank 41, ink groove upper cap 42, type wheel 43, type wheel pinch roller 44, ink liquid level sensor 45, oil transportation manage control valve 46, ink return line 47 forms;It is characterized by:
The main ink barrel 11 is connected with dilution bucket 14 by conduit, and the catheter position on main ink barrel 11 is equipped with dilution hydraulic control Valve 15 processed, dilution hydraulic control valve 15 connect ink viscosity control device 16, and middle position is built-in in main ink barrel 11 is equipped with ink Agitating device 12, setting are ink viscosity detection sensor 13, ink viscosity detection sensor in 12 side of ink mixing device 13 are arranged inside main ink barrel 11;
21 shape of temperature-adjusting heating device is two round steel rings, the ink mixing device 12 being centered around in main ink barrel 11 On, 21 external connection cooling system 23 of temperature-adjusting heating device is equipped with temperature testing device 22 in main 11 side of ink barrel;
The other side of the corresponding cooling system 23 of the main ink barrel 11 connects diaphragm pump 31 by pipeline, and diaphragm pump 31 passes through pipeline Ink reservoirs 32 are connected, ink reservoirs 32 connect ink and convey main pipeline 34, and ink conveys main pipeline 34 and connects several ink Auxiliary pipeline 35 is conveyed, 32 side of ink reservoirs is provided with ink pressure sensing device 33;
The ink conveys auxiliary pipeline 35 and is equipped with oil transportation management control valve 46, defeated in the ink close to oil transportation management control valve 46 Auxiliary pipeline 35 is sent to connect ink tank 41, ink tank 41 is equipped with ink groove upper cap 42, and ink tank 42 is built-in with type wheel 43, lettering 43 connection type wheel pinch roller 44 of wheel, the setting of type wheel pinch roller 44 are arranged on ink groove upper cap 41 in 41 outside of ink groove upper cap Ink liquid level sensor 45, ink liquid level sensor 45 are inserted into ink tank 41, and ink liquid level sensor 45 is connected by conducting wire Oil transportation manages control valve 46,41 external ink return lines 47 of ink tank, the connection reflux of several ink return lines 47 Into main ink barrel 11.
Printing mechanism 40 of the present invention is supported by support device 51;The corresponding other side of printing mechanism 40 is equipped with extruding machine 52, it is connected between printing mechanism 40 and extruding machine 52 by cable 53;53 lower end of cable is provided with cooling trough 54;It is described Dilution bucket is supported by a stool 55, and dilution bucket height is higher than main ink barrel;The ink viscosity detection sensor 13 It is made of calutron 131, test elastic slice 132, strain sheet metal 133, inductance bridge 134;The ink viscosity detection sensing By conducting wire connection signal processor 135, the setting of signal processor 135 exists calutron 131 and inductance bridge 134 on device 13 Main 11 upper end of ink barrel;Inductance bridge 134 is pasted on strain sheet metal 133, and strain sheet metal 133 and test elastic slice 132 are logical Cross connecting column connection.
The ink of a certain amount of cable lettering debugged and diluent are respectively charged into main ink barrel 11 and dilution bucket In 14, ink viscosity detection sensor 13 is opened, and sets lettering normal viscosity range in ink viscosity detection sensor 13, Measure the printing ink concentration in main ink barrel 11.Ink causes ink viscosity mistake not stopping to occur in cyclic process diluent volatilization Thick, when ink viscosity is beyond the setting ink viscosity upper limit, the meeting input signal of ink viscosity control device 16 gives dilution to control Valve 15, which is opened, flows into a certain amount of diluent (flowing into diluent minimum and the detection frequency can be set) to main ink barrel 11 In, make ink stable homogeneous by the stirring of ink mixing device 12, while ink viscosity detection sensor 13 is ceaselessly to oil Ink is detected, and when ink meets established standards ink viscosity range, just stops injection diluent.
The ink debugged in main ink barrel 11 is pumped into ink reservoirs 32 by diaphragm pump 31, when in ink reservoirs 32 When ink reaches a certain amount of, it can be shut down by 33 feedback signal of ink pressure sensing device and be pumped into ink, in ink reservoirs 32 Ink is delivered to each ink by ink conveying main pipeline 34 and conveys in auxiliary pipeline 35.
45 moment of ink liquid level sensor detects the liquid level of ink in ink tank 41 in printing mechanism 40, once liquid level When lower than lower limit value, liquid level sensor 45 can transmit signal, and control oil transportation management control valve 46 is opened, and injection ink conveys auxiliary pipe Ink in road 35 keeps the liquid level equilibrium in ink tank 41, meets the lettering requirement of type wheel.When injecting settling off, meeting It is flowed out, and is recovered in main ink barrel 11 by ink return line 47.
Wherein, such as Fig. 6-8, for ink viscosity detection sensor 13 by 131- calutron, 132- tests elastic slice, 133- strain Sheet metal, 134- inductance bridge, 135- signal processor composition.The 13- ink viscosity detection sensor moment detects the main ink of 11- The concentration of ink in bucket, (the detection frequency can be set) constantly adsorb 132- test elastic slice again by 131- calutron Decontrol elastic slice, when decontroling elastic slice touching 133- strain sheet metal, sheet metal can be made to generate certain stress, stress pass to 134- inductance bridge returns to the stress difference generated according to printing ink concentration difference, and the stress of 134- inductance bridge impression is also different, By stress conversion it is ink viscosity by 135- signal processor, carries out ink viscosity measurement, such test method precision is high, surveys Examination is accurate, is only controlled by printing ink concentration, not by External force interference.

Claims (1)

1. a kind of ink viscosity control system, by main ink barrel, ink mixing device, ink viscosity detection sensor, dilution Bucket dilutes hydraulic control valve and viscosity control device composition;It is characterized by:
The main ink barrel is connected with dilution bucket by conduit, and the catheter position on main ink barrel is equipped with dilution hydraulic control valve, It dilutes hydraulic control valve and connects ink viscosity control device, middle position is built-in in main ink barrel is equipped with ink mixing device, setting It is ink viscosity detection sensor in ink mixing device side, ink viscosity detection sensor is arranged inside main ink barrel;
The ink viscosity detection sensor is made of calutron, test elastic slice, strain sheet metal, inductance bridge;The oil By conducting wire connection signal processor, signal processor setting exists calutron and inductance bridge in black viscosity detection sensor Main ink barrel upper end;Inductance bridge is pasted on strain sheet metal, and strain sheet metal is connected with test elastic slice by connecting column.
CN201810814883.8A 2016-10-21 2016-10-21 A kind of ink viscosity control system Pending CN109130485A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810814883.8A CN109130485A (en) 2016-10-21 2016-10-21 A kind of ink viscosity control system

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Application Number Priority Date Filing Date Title
CN201810814883.8A CN109130485A (en) 2016-10-21 2016-10-21 A kind of ink viscosity control system
CN201610919431.7A CN106240184B (en) 2016-10-21 2016-10-21 A kind of cable ink control apparatus and control method

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Application Number Title Priority Date Filing Date
CN201810814883.8A Pending CN109130485A (en) 2016-10-21 2016-10-21 A kind of ink viscosity control system
CN201810814884.2A Active CN109016900B (en) 2016-10-21 2016-10-21 Control method of ink control device for cable
CN201810814862.6A Active CN109109458B (en) 2016-10-21 2016-10-21 Ink control device for cable
CN201810814885.7A Active CN108909221B (en) 2016-10-21 2016-10-21 Ink control mechanism for cable
CN201810814886.1A Active CN109016901B (en) 2016-10-21 2016-10-21 Printing ink control device
CN201810814880.4A Active CN109050024B (en) 2016-10-21 2016-10-21 Printing ink viscosity controller
CN201610919431.7A Active CN106240184B (en) 2016-10-21 2016-10-21 A kind of cable ink control apparatus and control method

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Application Number Title Priority Date Filing Date
CN201810814884.2A Active CN109016900B (en) 2016-10-21 2016-10-21 Control method of ink control device for cable
CN201810814862.6A Active CN109109458B (en) 2016-10-21 2016-10-21 Ink control device for cable
CN201810814885.7A Active CN108909221B (en) 2016-10-21 2016-10-21 Ink control mechanism for cable
CN201810814886.1A Active CN109016901B (en) 2016-10-21 2016-10-21 Printing ink control device
CN201810814880.4A Active CN109050024B (en) 2016-10-21 2016-10-21 Printing ink viscosity controller
CN201610919431.7A Active CN106240184B (en) 2016-10-21 2016-10-21 A kind of cable ink control apparatus and control method

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CN109177468A (en) * 2018-10-19 2019-01-11 大连德昌线缆有限公司 Double-sided ink writer
CN109298736B (en) * 2018-11-06 2022-01-28 常德金鹏印务有限公司 Automatic control system for viscosity of printing ink
CN113119591B (en) * 2021-04-22 2023-03-31 恩格(上海)实业有限公司 Printing raw material consumption metering method in closed ink cavity

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CN110789222A (en) * 2019-11-09 2020-02-14 广州市丽彩印刷有限公司 Printing quality control method
CN110789222B (en) * 2019-11-09 2021-06-18 广州市丽彩印刷有限公司 Printing quality control method

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CN108909221B (en) 2020-12-11
CN109050024A (en) 2018-12-21
CN109050024B (en) 2021-07-23
CN109016901B (en) 2020-12-11
CN109016901A (en) 2018-12-18
CN106240184A (en) 2016-12-21
CN106240184B (en) 2018-09-11

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Application publication date: 20190104