CN202744800U - Intelligent automatic dye dissolving cylinder with detector - Google Patents
Intelligent automatic dye dissolving cylinder with detector Download PDFInfo
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- CN202744800U CN202744800U CN 201220389191 CN201220389191U CN202744800U CN 202744800 U CN202744800 U CN 202744800U CN 201220389191 CN201220389191 CN 201220389191 CN 201220389191 U CN201220389191 U CN 201220389191U CN 202744800 U CN202744800 U CN 202744800U
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Abstract
The utility model relates to an intelligent automatic dye dissolving cylinder with a detector, which comprises a pottery polishing dye dissolving cylinder, a stirring motor, a main water inlet pipe network, a water pressure sensor, a water temperature sensor, a compressed air sensor, an airtightness sensor, a separate liquor ratio control device and a main compressed air pipe network, wherein the water pressure sensor and the water temperature sensor are installed on the main water inlet pipe network, the other end of the main water inlet pipe network is communicated with one side of the top of the pottery polishing dye dissolving cylinder, and the stirring motor is installed at the center of the top of the pottery polishing dye dissolving cylinder; the other side of the top of the pottery polishing dye dissolving cylinder is communicated with the main compressed air pipe network, the main compressed air pipe network is provided with the compressed air sensor, the bottom of the pottery polishing dye dissolving cylinder is communicated with a liquid outlet, and the airtightness sensor is installed on the liquid outlet. The intelligent automatic dye dissolving cylinder with the detector has the advantages of perfect combination of the device and the process and improvement of product quality.
Description
Technical field
The utility model belongs to the dyeing apparatus technical field, particularly relates to a kind of intelligent automation dyestuff dissolving cylinder with checkout gear.
Background technology
As everyone knows, owing to relate to the dyeing flow chart, have a large amount of dyestuff powders to need multiple batches of, frequentization dissolving in dyeing, the dyestuff that wherein also relates to the variety classes type needs different dissolution process or method of operating.Dissolve not only and waste time and energy if depend merely on manually dissolving or semi-automatic equipment, and operating reliability also can not get ensureing, and then can have influence on the production product quality.
Therefore, adopt automation dyestuff dissolver imperative, also be simplify artificial loaded down with trivial details work operation and improve the quality of production must be by approach; Intelligent automation dyestuff dissolver can solve an above-mentioned difficult problem with then more advancing to raise.
Although enterprise has adopted machinery equipments such as " automation dyestuff dissolvers " in the dyeing flow chart, in widely applying, reality still have following deficiency or defective still to remain to improve and improve.
Since now with apparatus at Powdered dyestuff in when dissolving, if dissolved outside insufficient water sources or interruption (these once had generation in actual applications), the perhaps not enough or interruption (these once had generation in actual applications) of dissolved outside compressed air source, corresponding operated pneumatic valve just can not be opened in corresponding timely action, the water of dissolving dye just can not get abundant guarantee so, and the bath raio of dissolving dye also can not get control; When Powdered dyestuff in when dissolving, if outside water temperature exceeds deviation allowable value (these once had generation in actual applications), the water temperature of dissolving dye just can not get abundant guarantee so, the abundant mixing uniformity of dissolving dye also can not get control.
After above situation occurring, the pipe blow-through after the dyestuff dissolving in the course of conveying also can not get ensureing that it is residual and not enough very easily to produce dye liquor, and causes the cross pollution of dye liquor raffinate secondary, and then the generation that causes producing product quality problem.
If more than depend merely on operating personnel and find above-mentioned abnormal conditions, have many infeasible factors; Because of the many hilllocks of operating personnel's one people's multipotency, can not keep a close watch on for a long time each " automation dyestuff dissolver " unit, and there is uncertainty on the time of origin and sporadic in above-mentioned external water source abnormal failure, can not accomplish well supervision and process.
When Powdered dyestuff in when dissolving, because dye liquor conveyance conduit length is long, the leap distance, a plurality of tortuous spaces such as approach second floor and Stall, if the dye liquor conveyance conduit has damaged slit (these once had generation in actual applications) midway, dye liquor will the generating portion phenomenon of leakage when remote the conveying so, thereby cause the dye liquor loss to affect color coloured light accuracy, cause unnecessary product quality impaired, and then the generation that causes producing product quality problem.
Because the diversity of dyeing production kind, the dye type that different textile materials needs is different, different dye types needs different dissolving bath raio (being dyestuff weight and the ratio that dissolves water yield volume), and now just adopt unified dissolving bath raio control with apparatus, and do not meet the needs that satisfy production different cultivars and dyestuff weight, type, there are more drawback and defective.
The utility model content
Technical problem to be solved in the utility model provides a kind of intelligent automation dyestuff dissolving cylinder with checkout gear, can guarantee the quality of product.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of intelligent automation dyestuff dissolving cylinder with checkout gear is provided, comprise narrow-necked earthen jar type polishing material cylinder, stirring motor, the main water inlet tube net, hydraulic pressure sensor, the water temperature sensor, the compressed air sensor, the air-tightness sensor, independent bath raio control device, main air pipe network, described main water inlet tube are equipped with hydraulic pressure sensor and water temperature sensor on the net, the main water inlet tube net other end is communicated with narrow-necked earthen jar type polishing material cylinder top one side, narrow-necked earthen jar type polishing material cylinder top center position is equipped with stirring motor, and narrow-necked earthen jar type polishing material cylinder top opposite side is communicated with the main air pipe network, and the compressed air sensor is installed on the main air pipe network, narrow-necked earthen jar type polishing material cylinder bottom section is communicated with liquid outlet, and the air-tightness sensor is installed on the liquid outlet.
Described stirring motor, hydraulic pressure sensor, water temperature sensor, compressed air sensor, air-tightness sensor and independent bath raio control device are electrically connected with master station respectively.
In the described narrow-necked earthen jar type polishing material cylinder independent bath raio control device is installed.
The parameter-embedded control software of described master station.
Beneficial effect
The utility model makes apparatus ideally be combined with production technology, can improve the quality of products.
Description of drawings
Fig. 1 is the utility model general assembly schematic diagram.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment only are used for explanation the utility model and are not used in the scope of the present utility model that limits.Should be understood that in addition those skilled in the art can make various changes or modifications the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims limited range equally.
As shown in Figure 1, a kind of intelligent automation dyestuff dissolving cylinder with checkout gear, comprise narrow-necked earthen jar type polishing material cylinder 1, stirring motor 4, main water inlet tube net 5, hydraulic pressure sensor 6, water temperature sensor 7, compressed air sensor 8, air-tightness sensor 9, separately bath raio control device 10, main air pipe network 13, hydraulic pressure sensor 6 and water temperature sensor 7 are installed on the described main water inlet tube net 5, and main water inlet tube net 5 other ends are communicated with narrow-necked earthen jar type polishing material cylinder 1 top one side, and narrow-necked earthen jar type polishing material cylinder 1 top center position is equipped with stirring motor 4, narrow-necked earthen jar type polishing material cylinder 1 top opposite side is communicated with main air pipe network 13, compressed air sensor 8 is installed on the main air pipe network 13, and narrow-necked earthen jar type polishing material cylinder 1 bottom is communicated with liquid outlet, and air-tightness sensor 9 is installed on the liquid outlet.
Described stirring motor 4, hydraulic pressure sensor 6, water temperature sensor 7, compressed air sensor 8, air-tightness sensor 9 and independent bath raio control device 10 are electrically connected with master station respectively.
In the described narrow-necked earthen jar type polishing material cylinder 1 independent bath raio control device 10 is installed.
In when, the external water source deficiency occuring or interrupting when, as examining the above-mentioned abnormal failure situation that measures 3 seconds, " flowmeter " or " hydraulic pressure sensor " feeds back to the signal of telecommunication industrial computer controller automatically, signal instruction is sent in conversion after allowing it receive this signal, automatically cut off or end the action of " automation dyestuff dissolver " well afoot, stop to affect the undesired equipment operating of production product quality, and immediately produce the buzzer prompt tone, optical signal prompting and industrial computer controller text prompt etc. remind operating personnel to wait for that external water source continues operation after normal again.
When generation water source temperature exceeds the design temperature error amount, as examining the above-mentioned abnormal failure situation that measures 3 seconds, " thermometer " feeds back to the signal of telecommunication industrial computer controller automatically, signal instruction is sent in conversion after allowing it receive this signal, automatically cut off or end the action of " automation dyestuff dissolver " well afoot, stop to affect the undesired equipment operating of production product quality, and immediately produce the buzzer prompt tone, optical signal prompting and industrial computer controller text prompt etc. remind operating personnel to continue operation after the external water source temperature is recovered normally again.
Before dissolving dye, add quantitative compressed air at pipeline liquid injecting device first, have or not decline at certain hour in such as 20 seconds by differential pressure of atmospheric pressure on " differential pressure of atmospheric pressure inductor " detecting induction pipeline, thereby intellectuality judges whether pipeline exists damaged slit, automatically the signal of telecommunication is fed back to the industrial computer controller, signal instruction is sent in conversion after allowing it receive this signal, automatically cut off or end the action of " automation dyestuff dissolver " well afoot, stop to affect the undesired equipment operating of production product quality, and immediately produce the buzzer prompt tone, optical signal prompting and industrial computer controller text prompt etc. remind operating personnel to continue operation after the reparation of outside dye liquor transfer pipeline is normal again.
Independent bath raio control function is set up in each " automation dyestuff dissolver " unit, makes different dyes type, weight and the dissolution process of its foundation require to set corresponding different bath raio.
Claims (2)
1. the intelligent automation dyestuff with checkout gear dissolves cylinder, comprise narrow-necked earthen jar type polishing material cylinder (1), stirring motor (4), main water inlet tube net (5), hydraulic pressure sensor (6), water temperature sensor (7), compressed air sensor (8), air-tightness sensor (9), independent bath raio control device (10), main air pipe network (13), it is characterized in that: main water inlet tube net (5) one ends are communicated with narrow-necked earthen jar type polishing material cylinder (1) top one side, hydraulic pressure sensor (6) and water temperature sensor (7) are installed on the described main water inlet tube net (5), narrow-necked earthen jar type polishing material cylinder (1) top center position is equipped with stirring motor (4), narrow-necked earthen jar type polishing material cylinder (1) top opposite side is communicated with main air pipe network (13), compressed air sensor (8) is installed on the main air pipe network (13), narrow-necked earthen jar type polishing material cylinder (1) bottom is communicated with liquid outlet, air-tightness sensor (9) is installed on the liquid outlet, in the described narrow-necked earthen jar type polishing material cylinder (1) independent bath raio control device (10) is installed.
2. a kind of intelligent automation dyestuff with checkout gear according to claim 1 dissolves cylinder, it is characterized in that: described stirring motor (4), hydraulic pressure sensor (6), water temperature sensor (7), compressed air sensor (8), air-tightness sensor (9) and independent bath raio control device (10) are electrically connected with master station respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220389191 CN202744800U (en) | 2012-08-07 | 2012-08-07 | Intelligent automatic dye dissolving cylinder with detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220389191 CN202744800U (en) | 2012-08-07 | 2012-08-07 | Intelligent automatic dye dissolving cylinder with detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202744800U true CN202744800U (en) | 2013-02-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220389191 Expired - Lifetime CN202744800U (en) | 2012-08-07 | 2012-08-07 | Intelligent automatic dye dissolving cylinder with detector |
Country Status (1)
| Country | Link |
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| CN (1) | CN202744800U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109199067A (en) * | 2017-06-30 | 2019-01-15 | 佛山市顺德区美的电热电器制造有限公司 | A kind of cooking apparatus |
-
2012
- 2012-08-07 CN CN 201220389191 patent/CN202744800U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109199067A (en) * | 2017-06-30 | 2019-01-15 | 佛山市顺德区美的电热电器制造有限公司 | A kind of cooking apparatus |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130220 |