CN109129845B - Modularized assembly template for steel mould for producing PC (polycarbonate) component - Google Patents

Modularized assembly template for steel mould for producing PC (polycarbonate) component Download PDF

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Publication number
CN109129845B
CN109129845B CN201811193287.9A CN201811193287A CN109129845B CN 109129845 B CN109129845 B CN 109129845B CN 201811193287 A CN201811193287 A CN 201811193287A CN 109129845 B CN109129845 B CN 109129845B
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China
Prior art keywords
steel sheet
caulking
bottom plate
template
steel
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CN201811193287.9A
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Chinese (zh)
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CN109129845A (en
Inventor
王松威
马政伟
郜艳柯
王仪
郭平功
侯春旭
杨铭斐
田野
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Henan University of Urban Construction
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Henan University of Urban Construction
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The utility model provides a production modularization equipment template for steel mould of PC component, including a plurality of template subassembly modules that set gradually along template length direction, two adjacent template subassembly modules pass through first fastening bolt fixed connection, template subassembly module includes the bottom plate and sets up the roof in the bottom plate top, the roof is connected through a plurality of stands with the bottom plate, be provided with the packing steel sheet that a plurality of intervals set up between roof and the bottom plate, be provided with the caulking steel sheet between two adjacent packing steel sheets, the both ends of caulking steel sheet all are connected with the packing steel sheet that sets up at this caulking steel sheet both ends through the tongue-and-groove, the top of packing steel sheet is connected with the roof through the tongue-and-groove, the bottom of packing steel sheet is connected with the bottom plate through the tongue-and-groove, the height of caulking steel sheet is less than the height of packing steel sheet, form the lower part and go out the muscle hole between the packing steel sheet at caulking steel sheet both ends, form the upper portion play muscle hole between caulking steel sheet, roof and the packing steel sheet that is located this caulking steel sheet both ends.

Description

Modularized assembly template for steel mould for producing PC (polycarbonate) component
Technical Field
The invention relates to the technical field of building construction, in particular to a modularized assembly template for a steel die for producing a PC component.
Background
The PC component is a short for precast concrete components. The PC component is formed by pouring concrete in a steel mould. At present, in the production process, the steel mould is assembled on site, the length and the height of the template in the steel mould are fixed, the positions of the rib outlet holes on the template are also fixed, and the assembled steel mould is fixed in specification, so that only PC components with one specification can be produced. The steel mould is difficult to reuse, and the utilization ratio of steel mould is very low.
In the production process of the PC component, the steel bars need to be penetrated into corresponding steel bar outlet holes. Construction workers need to carry out steel bar blanking according to the size of the steel die, after the steel bars sequentially penetrate into the steel bar outlet holes, the steel bars are bound integrally, time and labor are wasted, and production efficiency is greatly reduced.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide the modularized assembly template for the steel mould for producing the PC component, which can be freely assembled according to PC components with different specifications and can determine the positions of the rib holes in the assembly process, so that the steel mould is convenient to assemble and disassemble, the size and specification of the steel mould are convenient to adjust, and the utilization rate of the steel mould is greatly improved.
The technical scheme adopted by the invention is as follows: the utility model provides a production modularization equipment template for steel mould of PC component, includes a plurality of template subassembly modules that set gradually along template length direction, and two adjacent template subassembly modules pass through first fastening bolt fixed connection, template subassembly module includes the bottom plate and sets up the roof in the bottom plate top, and the roof is connected through a plurality of stands with the bottom plate, is provided with a plurality of packing steel sheets that set gradually along template length direction between roof and the bottom plate, is provided with the caulking steel sheet between two adjacent packing steel sheets, the both ends of caulking steel sheet all are connected with the packing steel sheet that sets up at this caulking steel sheet both ends through the tongue-and-groove, the top of packing steel sheet is connected with the roof through the tongue-and-groove, the bottom of packing steel sheet is connected with the bottom plate through the tongue-and-groove, the height of caulking steel sheet is less than the height of packing steel sheet, forms the lower part and goes out the muscle hole between caulking steel sheet, roof and the packing steel sheet that is located this caulking steel sheet both ends forms upper portion play muscle hole.
The top plate and the bottom plate are arranged in parallel.
The plurality of stand columns are sequentially arranged at intervals along the length direction of the template, the tops of the stand columns are fixedly connected with the top plate through second fastening bolts, and the stand columns and the bottom plate are integrally formed.
Compared with the prior art, the invention has the following beneficial effects: the modularized assembly template for the steel mould for producing the PC component can be freely assembled according to the PC components with different specifications, so that the steel mould is convenient to assemble and disassemble, the size and specification of the steel mould are convenient to adjust, the utilization rate of the steel mould is greatly improved, the steel mould is more energy-saving and environment-friendly, the positions of the rib holes can be determined in the assembly process, and when the PC component is produced, the steel bars can be assembled into the steel bar net sheet firstly and then the steel mould is assembled on the basis of the steel bar net sheet, so that the time and the labor are saved, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the structure at A-A in FIG. 1;
FIG. 3 is a schematic cross-sectional view of the structure at B-B in FIG. 1;
fig. 4 is a schematic cross-sectional view of the structure at C-C in fig. 1.
Detailed Description
The invention will now be described in detail with reference to the drawings and to specific embodiments.
Example 1
As shown in fig. 1 to 4, a modular assembly template for a steel mold for producing a PC member includes a plurality of template assembly modules 1 sequentially arranged along a length direction of the template, and two adjacent template assembly modules 1 are fixedly connected by a first fastening bolt 2.
The formwork assembly module 1 comprises a bottom plate 101 and a top plate 102 arranged above the bottom plate 101, wherein the top plate 102 is connected with the bottom plate 101 through a plurality of upright posts 103.
A plurality of filling steel plates 104 are arranged between the top plate 102 and the bottom plate 101 at intervals along the length direction of the template, and caulking steel plates 105 are arranged between two adjacent filling steel plates 104.
Both ends of the caulking steel plate 105 are connected with the filling steel plates 104 arranged at both ends of the caulking steel plate 105 through rabbets.
The top of the filling steel plate 104 is connected with the top plate 102 through a tongue and groove, and the bottom of the filling steel plate 104 is connected with the bottom plate 101 through a tongue and groove.
The height of the caulking steel plate 105 is smaller than the height of the filled steel plate 104.
A lower rib hole 106 is formed between the caulking steel plate 105, the bottom plate 101 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
Upper rib holes 107 are formed between the caulking steel plate 105, the top plate 102 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
The top plate 102 is disposed parallel to the bottom plate 101.
The plurality of upright posts 103 are sequentially arranged at intervals along the length direction of the template, the tops of the upright posts 103 are fixedly connected with the top plate 102 through second fastening bolts 3, and the upright posts 103 and the bottom plate 101 are integrally formed.
Example 2
As shown in fig. 1 to 4, a modular assembly template for a steel mold for producing a PC member includes a plurality of template assembly modules 1 sequentially arranged along a length direction of the template, and two adjacent template assembly modules 1 are fixedly connected by a first fastening bolt 2.
The formwork assembly module 1 comprises a bottom plate 101 and a top plate 102 arranged above the bottom plate 101, wherein the top plate 102 is connected with the bottom plate 101 through a plurality of upright posts 103.
A plurality of filling steel plates 104 are arranged between the top plate 102 and the bottom plate 101 at intervals along the length direction of the template, and caulking steel plates 105 are arranged between two adjacent filling steel plates 104.
The filled steel plates 104 are rectangular, and the caulking steel plates 105 are rectangular.
Both ends of the caulking steel plate 105 are connected with the filling steel plates 104 arranged at both ends of the caulking steel plate 105 through rabbets.
The top of the filling steel plate 104 is connected with the top plate 102 through a tongue and groove, and the bottom of the filling steel plate 104 is connected with the bottom plate 101 through a tongue and groove.
The height of the caulking steel plate 105 is smaller than the height of the filled steel plate 104.
A lower rib hole 106 is formed between the caulking steel plate 105, the bottom plate 101 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
Upper rib holes 107 are formed between the caulking steel plate 105, the top plate 102 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
The top plate 102 is disposed parallel to the bottom plate 101.
The plurality of upright posts 103 are sequentially arranged at intervals along the length direction of the template, the tops of the upright posts 103 are fixedly connected with the top plate 102 through second fastening bolts 3, and the upright posts 103 and the bottom plate 101 are integrally formed.
Example 3
As shown in fig. 1 to 4, a modular assembly template for a steel mold for producing a PC member includes a plurality of template assembly modules 1 sequentially arranged along a length direction of the template, and two adjacent template assembly modules 1 are fixedly connected by a first fastening bolt 2.
The formwork assembly module 1 comprises a bottom plate 101 and a top plate 102 arranged above the bottom plate 101, wherein the top plate 102 is connected with the bottom plate 101 through a plurality of upright posts 103.
A plurality of filling steel plates 104 are arranged between the top plate 102 and the bottom plate 101 at intervals along the length direction of the template, and caulking steel plates 105 are arranged between two adjacent filling steel plates 104.
The filled steel plates 104 are rectangular, and the caulking steel plates 105 are rectangular.
One end of the filling steel plate 104 is provided with a groove for tongue-and-groove connection, and the other end is provided with a tongue for tongue-and-groove connection.
One end of the caulking steel plate 105 is provided with a groove for tongue-and-groove connection, and the other end is provided with a tenon for tongue-and-groove connection.
Tenons for tongue-and-groove connection are arranged at the top and bottom of the filling steel plate 104, and grooves for tongue-and-groove connection are arranged on the top plate 102 and the bottom plate 101.
Both ends of the caulking steel plate 105 are connected with the filling steel plates 104 arranged at both ends of the caulking steel plate 105 through rabbets.
The top of the filling steel plate 104 is connected with the top plate 102 through a tongue and groove, and the bottom of the filling steel plate 104 is connected with the bottom plate 101 through a tongue and groove.
The height of the caulking steel plate 105 is smaller than the height of the filled steel plate 104.
A lower rib hole 106 is formed between the caulking steel plate 105, the bottom plate 101 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
Upper rib holes 107 are formed between the caulking steel plate 105, the top plate 102 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
The top plate 102 is disposed parallel to the bottom plate 101.
The plurality of upright posts 103 are sequentially arranged at intervals along the length direction of the template, the tops of the upright posts 103 are fixedly connected with the top plate 102 through second fastening bolts 3, and the upright posts 103 and the bottom plate 101 are integrally formed.
Example 4
As shown in fig. 1 to 4, a modular assembly template for a steel mold for producing a PC member includes a plurality of template assembly modules 1 sequentially arranged along a length direction of the template, and two adjacent template assembly modules 1 are fixedly connected by a first fastening bolt 2.
The formwork assembly module 1 comprises a bottom plate 101 and a top plate 102 arranged above the bottom plate 101, wherein the top plate 102 is connected with the bottom plate 101 through a plurality of upright posts 103.
A plurality of filling steel plates 104 are arranged between the top plate 102 and the bottom plate 101 at intervals along the length direction of the template, and caulking steel plates 105 are arranged between two adjacent filling steel plates 104.
The filled steel plates 104 are rectangular, and the caulking steel plates 105 are rectangular.
One end of the filling steel plate 104 is provided with a groove for tongue-and-groove connection, and the other end is provided with a tongue for tongue-and-groove connection.
One end of the caulking steel plate 105 is provided with a groove for tongue-and-groove connection, and the other end is provided with a tenon for tongue-and-groove connection.
Tenons for tongue-and-groove connection are arranged at the top and bottom of the filling steel plate 104, and grooves for tongue-and-groove connection are arranged on the top plate 102 and the bottom plate 101.
Both ends of the caulking steel plate 105 are connected with the filling steel plates 104 arranged at both ends of the caulking steel plate 105 through rabbets.
The top of the filling steel plate 104 is connected with the top plate 102 through a tongue and groove, and the bottom of the filling steel plate 104 is connected with the bottom plate 101 through a tongue and groove.
The height of the caulking steel plate 105 is smaller than the height of the filled steel plate 104.
A lower rib hole 106 is formed between the caulking steel plate 105, the bottom plate 101 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
Upper rib holes 107 are formed between the caulking steel plate 105, the top plate 102 and the filling steel plates 104 positioned at both ends of the caulking steel plate 105.
The top plate 102 is disposed parallel to the bottom plate 101. The top plate 102 is rectangular and the bottom plate 101 is rectangular.
The plurality of upright posts 103 are sequentially arranged at intervals along the length direction of the template, the tops of the upright posts 103 are fixedly connected with the top plate 102 through second fastening bolts 3, and the upright posts 103 and the bottom plate 101 are integrally formed.
The above examples give detailed embodiments and specific operation procedures on the premise of the technical solution of the present invention, but the scope of protection of the present invention is not limited to the above examples.

Claims (1)

1. A modular assembly template for producing a steel mould of a PC component is characterized in that: the novel template assembly comprises a plurality of template assembly modules (1) which are sequentially arranged along the length direction of a template, wherein two adjacent template assembly modules (1) are fixedly connected through first fastening bolts (2), each template assembly module (1) comprises a bottom plate (101) and a top plate (102) which is arranged above the bottom plate (101), the top plates (102) are arranged in parallel with the bottom plate (101), the top plates (102) are connected with the bottom plate (101) through a plurality of upright posts (103), the upright posts (103) are sequentially arranged at intervals along the length direction of the template, the tops of the upright posts (103) are fixedly connected with the top plates (102) through second fastening bolts (3), and the upright posts (103) and the bottom plate (101) are integrally formed; be provided with a plurality of packing steel sheets (104) that follow template length direction interval in proper order between roof (102) and bottom plate (101), be provided with caulking steel sheet (105) between two adjacent packing steel sheets (104), the both ends of caulking steel sheet (105) all are connected with packing steel sheet (104) that set up at this caulking steel sheet (105) both ends through the tongue-and-groove, the top of packing steel sheet (104) is connected with roof (102) through the tongue-and-groove, the bottom of packing steel sheet (104) is connected with bottom plate (101) through the tongue-and-groove, the height of caulking steel sheet (105) is less than the height of packing steel sheet (104), forms lower part play muscle hole (106) between caulking steel sheet (105), bottom plate (101) and the packing steel sheet (104) that are located this caulking steel sheet (105) both ends, forms upper portion play muscle hole (107) between caulking steel sheet (105), roof (102) and the packing steel sheet (104) that are located this caulking steel sheet (105) both ends.
CN201811193287.9A 2018-10-14 2018-10-14 Modularized assembly template for steel mould for producing PC (polycarbonate) component Active CN109129845B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811193287.9A CN109129845B (en) 2018-10-14 2018-10-14 Modularized assembly template for steel mould for producing PC (polycarbonate) component

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Application Number Priority Date Filing Date Title
CN201811193287.9A CN109129845B (en) 2018-10-14 2018-10-14 Modularized assembly template for steel mould for producing PC (polycarbonate) component

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CN109129845B true CN109129845B (en) 2024-01-30

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DE2856198A1 (en) * 1978-12-27 1980-07-03 Hermann Kuesel Gmbh Maschinen Concrete surface contour pattern stamping plate - has surface portions separated by integral fillets and may be pressed from steel plate
JPH09310405A (en) * 1996-05-23 1997-12-02 Sakata Kensetsu Kk Reinforced concrete column and precast form
CN101956454A (en) * 2010-10-16 2011-01-26 徐秀良 Hollow filled plastic-steel building template and composite structure
KR101216557B1 (en) * 2011-08-08 2012-12-31 (주)케이에이치하우징솔루션스 Pc girder form device and pc girder manufacturing method using the same
CN206513028U (en) * 2017-01-19 2017-09-22 中国建筑第八工程局有限公司 A kind of device for adjusting steel form piece
CN107379221A (en) * 2017-09-12 2017-11-24 中建科技(北京)有限公司 The side form that component goes out muscle installs device and its construction method
CN207415643U (en) * 2017-10-31 2018-05-29 中建科技武汉有限公司 Precast wall body component mold
CN209466397U (en) * 2018-10-14 2019-10-08 河南城建学院 A kind of punching block producing PC component modularization assembling template

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DE2856198A1 (en) * 1978-12-27 1980-07-03 Hermann Kuesel Gmbh Maschinen Concrete surface contour pattern stamping plate - has surface portions separated by integral fillets and may be pressed from steel plate
JPH09310405A (en) * 1996-05-23 1997-12-02 Sakata Kensetsu Kk Reinforced concrete column and precast form
CN101956454A (en) * 2010-10-16 2011-01-26 徐秀良 Hollow filled plastic-steel building template and composite structure
KR101216557B1 (en) * 2011-08-08 2012-12-31 (주)케이에이치하우징솔루션스 Pc girder form device and pc girder manufacturing method using the same
CN206513028U (en) * 2017-01-19 2017-09-22 中国建筑第八工程局有限公司 A kind of device for adjusting steel form piece
CN107379221A (en) * 2017-09-12 2017-11-24 中建科技(北京)有限公司 The side form that component goes out muscle installs device and its construction method
CN207415643U (en) * 2017-10-31 2018-05-29 中建科技武汉有限公司 Precast wall body component mold
CN209466397U (en) * 2018-10-14 2019-10-08 河南城建学院 A kind of punching block producing PC component modularization assembling template

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