CN109129013A - A kind of numerically-controlled machine tool intelligent trouble diagnosis device - Google Patents
A kind of numerically-controlled machine tool intelligent trouble diagnosis device Download PDFInfo
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- CN109129013A CN109129013A CN201811182623.XA CN201811182623A CN109129013A CN 109129013 A CN109129013 A CN 109129013A CN 201811182623 A CN201811182623 A CN 201811182623A CN 109129013 A CN109129013 A CN 109129013A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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Abstract
The invention discloses a kind of numerically-controlled machine tool intelligent trouble diagnosis devices, including signal cross box, streaming media signal transmission line is provided at the top of signal cross box, display is provided at the top of streaming media signal transmission line, the front of display is fixed with display screen, the bottom of signal cross box is provided with data receiver line, the front of data receiver line is provided with database server interface, the side of signal cross box is provided with streaming media signal and receives line, the side that streaming media signal receives line is provided with camera body, fixed plate is fixed at the top of camera body, increasing is provided at the top of fixed plate to rub groove, the bottom of camera body is fixed with ball of finding a view, the inside of camera body is fixed with camera fixing bolt, the side of camera fixing bolt is fixed with fixing threaded hole, and fixing threaded hole is mutually clamped with camera fixing bolt, the device passes through Fixed plate and information baffler achieve the purpose that be easily installed camera and prevent signal interference.
Description
Technical field
The present invention relates to numerically-controlled machine tool diagnostic device technical field, specially a kind of numerically-controlled machine tool intelligent trouble diagnosis dress
It sets.
Background technique
Numerically-controlled machine tool is the abbreviation of numerically-controlled machine tool, is a kind of automated machine tool equipped with program control system, the control
System processed, which can be handled logically, has control coding or other symbolic instruction regulated procedures, and is decoded, with code
Digital representation, by information carrier input numerical control device, various control signals are issued by numerical control device through calculation process, control
The movement of lathe, shape and size by drawing, automatically processes part, and numerically-controlled machine tool preferably solves multiple
Miscellaneous, accurate, small mount, multi items part processing problems are a kind of flexible, dynamical automated machine tools, represent existing
It is a kind of typical electromechanical integrated product for the developing direction of Machine-Tool Control technology.
But existing numerically-controlled machine tool intelligent trouble diagnosis device causes inner body to grind due to prolonged automatically working
Damage, stress collection are medium, and device is caused to break down, and staff can not learn in time, and device is made to cause centainly to endanger, while by
In the conduction for developing electromagnetic wave of present science and technology, since the conduction of external electromagnetic wave believes data during data signal transmission
Number conduction there is certain error, to making troubles in work.
So how to design a kind of numerically-controlled machine tool intelligent trouble diagnosis device, becoming us will currently be solved the problems, such as.
Summary of the invention
The purpose of the present invention is to provide a kind of numerically-controlled machine tool intelligent trouble diagnosis devices, to solve in above-mentioned background technique
What is proposed is not easy to installation camera and data-signal vulnerable to interference problem.
To achieve the above object, the invention provides the following technical scheme: a kind of numerically-controlled machine tool intelligent trouble diagnosis device, packet
Signal cross box is included, streaming media signal transmission line, the streaming media signal transmission line are provided at the top of the signal cross box
Top be provided with display, the front of the display is fixed with display screen, and the bottom of the signal cross box is provided with number
According to line is received, the front of the data receiver line is provided with database server interface, the side setting of the signal cross box
There is streaming media signal to receive line, the side that the streaming media signal receives line is provided with camera body, the top of the camera body
Portion is fixed with fixed plate, and increasing is provided at the top of the fixed plate and is rubbed groove, and the bottom of the camera body is fixed with ball of finding a view,
The inside of the camera body is fixed with camera fixing bolt, and the side of the camera fixing bolt is fixed with fixed spiral shell
Hole, and the fixing threaded hole is mutually clamped with camera fixing bolt, the other side of the signal cross box is provided with data conduction
Line, the side of the data call wire are provided with data comparison case, and the front of the data comparison case is fixed with data comparison screen,
The bottom of the data comparison screen is provided with switching button, and the signal cross box is internally provided with data-signal converter,
Streaming media server is provided at the top of the data-signal converter, the side of the streaming media server is provided with sensor
Array, the side of the sensor array is fixed with information baffler, and the information baffler is closely welded with signal cross box
It connecing further, there are four the switching button settings, and four switching buttons are symmetrical arranged relative to data comparison case,
Four switching buttons are fixedly connected with data comparison case simultaneously.
Further, the ball bottom evagination of finding a view, and hollow out inside the ball of finding a view, and ball and the camera of finding a view
Body is fixedly connected.
Further, the information baffler is process by solid-state lead material, and the information baffler is outer in " circle
Cylindricality ", while the information baffler is fixedly connected with signal cross box.
Further, the outer surface of the fixed plate is coarse, and the inner width of the fixed plate and camera fixing bolt
Diameter matches, while the fixed plate is fixedly connected with camera body.
Further, the signal cross box includes data-signal converter inside the signal cross box and is located at number
According to the streaming media server at the top of signal adapter, and the data-signal converter is fixedly connected with streaming media server.
Compared with prior art, the beneficial effects of the present invention are: this kind of numerically-controlled machine tool intelligent trouble diagnosis device, original
It improves and increases on the basis of device, which is provided with camera fixing bolt and fixing threaded hole etc., and staff will
The fixed plate of magnetite processing is adsorbed on inside numerically-controlled machine tool, since the effect of gravity makes fixed plate generate whereabouts trend, due to solid
Increasing on fixed board rub groove make contact surface it is coarse increase fixed plate with inside numerically-controlled machine tool friction increase grip make to be difficult to
It falls, subsequent staff makes the camera fixing bolt inside camera body and consolidating inside fixed plate by rotating camera body
Determine screw hole rotation to connect and fix, so that camera is quickly pacified by the activity clamping of camera fixing bolt and fixing threaded hole
Dress, achievees the purpose that be easily installed camera.
The device is provided with information baffler etc., complete it is fixed after staff by database server interface insert number
According on the server of library, powering on makes device be powered, and the view finder unit inside the ball of finding a view of camera bottom is made to find a view, by numerical control
Implementation monitoring inside lathe, while the data inside database server are entered by data receiver line input signal cross box
In data-signal converter, subsequent data call wire is transferred into data comparison case, the number received by sensor array
Control lathe interior arrangement real-time running data, be transferred into data comparison case by data call wire, extraneous electromagnetic wave due to
The information baffler of Solid Lead processing cannot be introduced into electromagnetic wave inside signal cross box the absorption of electromagnetic wave, be turned by control
Change button make data comparison screen display have all data compare check device operating mechanism whether failure, image simultaneously
Signal is converted incoming streaming media signal transmission line hence into display by streaming media server by the video of head monitoring, work
Make personnel and determine whether interior arrangement structure breaks down to handle in time by the video in observation display screen, passes through solid-state
The information baffler of lead processing makes electromagnetic wave be difficult to enter signal cross box by lead absorption, to reach the mesh for preventing signal interference
's.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is signal cross box cross-sectional view of the invention；
Fig. 3 is camera body cross-sectional view of the invention.
In figure: 1, signal cross box, 2, display, 3, display screen, 4, streaming media signal transmission line, 5, fixed plate, 6, increasing
Rub groove, 7, camera body, 8, ball of finding a view, 9, streaming media signal reception line, 10, database server interface, 11, data receiver
Line, 12, data call wire, 13, data comparison case, 14, switching button, 15, data comparison screen, 16, information baffler, 17, stream
Media server, 18, data-signal converter, 19, sensor array, 20, camera fixing bolt, 21, fixing threaded hole.
Specific embodiment
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Instrument in the present invention can be bought by market and private customization obtains:
The model TL-IPC42A-4 (brand: general) of camera in the present invention
The model E2252SWDN (brand: AOC) of display screen in the present invention
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of numerically-controlled machine tool intelligent trouble diagnosis device, including
Signal cross box 1, display screen 3, streaming media signal transmission line 4, fixed plate 5, increases the groove 6 that rubs, camera body 7, takes display 2
Scape ball 8, streaming media signal receive line 9, database server interface 10, data receiver line 11, data call wire 12, data comparison
Case 13, data comparison screen 15, information baffler 16, streaming media server 17, data-signal converter 18, passes switching button 14
Sensor array 19, camera fixing bolt 20 and fixing threaded hole 21, the top of signal cross box 1 are provided with streaming media signal transmission
Line 4, the top of streaming media signal transmission line 4 are provided with display 2, and the front of display 2 is fixed with display screen 3, signal conversion
The bottom of case 1 is provided with data receiver line 11, and the front of data receiver line 11 is provided with database server interface 10, and signal turns
The side for changing case 1 is provided with streaming media signal and receives line 9, and the side that streaming media signal receives line 9 is provided with camera body 7, takes the photograph
As the top of head body 7 is fixed with fixed plate 5, the top of fixed plate 5 is provided with increasing and rubs groove 6, and the bottom of camera body 7 is fixed with
It finds a view ball 8, the inside of camera body 7 is fixed with camera fixing bolt 20, and the side of camera fixing bolt 20 is fixed with
Determine screw hole 21, and fixing threaded hole 21 is clamped with 20 phase of camera fixing bolt, the other side of signal cross box 1 is provided with data biography
Conducting wire 12, the side of data call wire 12 are provided with data comparison case 13, and the front of data comparison case 13 is fixed with data comparison
Screen 15, the bottom of data comparison screen 15 is provided with switching button 14, and signal cross box 1 is internally provided with data-signal converter
18, the top of data-signal converter 18 is provided with streaming media server 17, and the side of streaming media server 17 is provided with sensing
Device array 19, the side of sensor array 19 is fixed with information baffler 16, and information baffler 16 and signal cross box 1 are close
Welding.
The present invention reaches the mesh for being easily installed camera and preventing signal interference by fixed plate 5 and information baffler 16
, the fixed plate 5 that magnetite is processed is adsorbed on inside numerically-controlled machine tool by staff, since the effect of gravity generates fixed plate 5
Whereabouts trend, since the groove 6 that rubs of the increasing in fixed plate 5 makes the coarse friction increased inside fixed plate 5 and numerically-controlled machine tool of contact surface
Increasing grip makes to be difficult to fall, and subsequent staff fixes the camera inside camera body 7 by rotating camera body 7
Bolt 20 is connected and fixed with the rotation of fixing threaded hole 21 inside fixed plate 5, complete it is fixed after staff by database service
Device interface 10 is inserted on database server, and powering on makes device be powered, and makes finding a view inside the ball 8 of finding a view of camera bottom
Device is found a view, and the implementation inside numerically-controlled machine tool is monitored, while the data inside database server pass through data receiver line 11
Input signal cross box 1 enters in data-signal converter 18, and subsequent data call wire 12 is transferred into data comparison case 13,
The numerically-controlled machine tool interior arrangement real-time running data received by sensor array 19, is transferred into number by data call wire 12
According to the information baffler 16 that in comparison case 13, extraneous electromagnetic wave is processed due to Solid Lead to the absorption of electromagnetic wave make electromagnetic wave without
Inside method entering signal cross box 1, make to show that all data carries out pair on data comparison screen 15 by controlling switching button 14
Than check device operating mechanism whether failure, while the video of camera head monitor is converted signal by streaming media server 17
Hence into display 2, staff passes through in the video determination in observation display screen 3 incoming streaming media signal transmission line 4
Whether part device structure breaks down is handled in time.
Specifically, there are four the settings of switching button 14, and four switching buttons 14 are symmetrically set relative to data comparison case 13
It sets, while four switching buttons 14 are fixedly connected with data comparison case 13, the setting of four switching buttons 14 makes multinomial data
It compares in detail, reaches and check the whether normal purpose of data.
The present invention is reached by the setting of four switching buttons 14 checks the whether normal purpose of data, by data call wire
12 are transferred into data comparison case 13, make to show that all data carries out on data comparison screen 15 by controlling switching button 14
Comparison check have device operating mechanism whether failure.
Specifically, 8 bottom evagination of ball of finding a view, and 8 inside hollow out of ball of finding a view, and find a view ball 8 and the fixed company of camera body 7
It connects, the evagination setting for ball 8 of finding a view keeps camera viewfinder range wider, achievees the purpose that find a view.
The present invention achievees the purpose that find a view by the evagination setting for ball 8 of finding a view, and powering on makes device be powered, and makes camera
View finder unit inside the ball 8 of finding a view of bottom is found a view, and the implementation inside numerically-controlled machine tool is monitored.
Specifically, information baffler 16 is process by solid-state lead material, and the outer of information baffler 16 is in " cylinder ",
Information baffler 16 is fixedly connected with signal cross box 1 simultaneously, and the information baffler 16 that Solid Lead is process can obstruct outer
The conduction of boundary's electromagnetic wave achievees the purpose that prevent signal interference.
The information baffler 16 that the present invention is process by Solid Lead achievees the purpose that prevent signal interference, extraneous electricity
Magnetic wave cannot be introduced into electromagnetic wave in signal cross box 1 absorption of electromagnetic wave due to the information baffler 16 that Solid Lead is processed
Portion.
Specifically, the outer surface of fixed plate 5 is coarse, and the diameter phase of the inner width of fixed plate 5 and camera fixing bolt 20
With suitable, while fixed plate 5 is fixedly connected with camera body 7, and fixed plate 5 enables camera with being fixedly connected for camera body 7
It is quickly fixed on inside numerically-controlled machine tool, achievees the purpose that be easily installed camera.
The present invention achievees the purpose that be easily installed camera with being fixedly connected for camera body 7 by fixed plate 5, and work people
The fixed plate 5 of magnetite processing is adsorbed on inside numerically-controlled machine tool by member, since the effect of gravity makes fixed plate 5 generate whereabouts trend,
Since the groove 6 that rubs of the increasing in fixed plate 5 increases the coarse friction increased inside fixed plate 5 and numerically-controlled machine tool of contact surface by grip
Make to be difficult to fall, subsequent staff makes camera fixing bolt 20 camera body 7 inside and consolidate by rotating camera body 7
The rotation of fixing threaded hole 21 inside fixed board 5 connects and fixes.
Specifically, signal cross box 1 includes data-signal converter 18 inside the signal cross box 1 and positioned at data
The streaming media server 17 at 18 top of signal adapter, and data-signal converter 18 is fixedly connected with streaming media server 17,
The setting of data-signal converter 18 and streaming media server 17 makes the view in the signal conversion and camera of database server
Frequency information reads transmission, achievees the purpose that conversion signal.
The present invention achievees the purpose that conversion signal by the setting of data-signal converter 18 and streaming media server 17, number
Entered in data-signal converter 18 according to the data of library server internal by 11 input signal cross box 1 of data receiver line, together
When camera head monitor video signal is converted hence into aobvious by incoming streaming media signal transmission line 4 by streaming media server 17
Show in device 2.
Working principle, firstly, staff checks whether all parts performance is normal, if finding some component capabilities not just
After often, it should be repaired or replaced in time, after device all parts performance to be checked is normal, device is placed in specified work
The fixed plate 5 that magnetite is processed is adsorbed on inside numerically-controlled machine tool by industry place, staff, since the effect of gravity makes fixed plate 5
Whereabouts trend is generated, since the groove 6 that rubs of increasings in fixed plate 5 makes inside the coarse increase fixed plate of contact surface 5 and numerically-controlled machine tool
Friction, which increases grip, to be made to be difficult to fall, and subsequent staff makes the camera inside camera body 7 by rotating camera body 7
Fixing bolt 20 is connected and fixed with the rotation of fixing threaded hole 21 inside fixed plate 5, complete it is fixed after staff by database
Server interface 10 is inserted on database server, and powering on makes device be powered, and makes inside the ball 8 of finding a view of camera bottom
View finder unit is found a view, and the implementation inside numerically-controlled machine tool is monitored, while the data inside database server pass through data receiver
11 input signal cross box 1 of line enters in data-signal converter 18, and subsequent data call wire 12 is transferred into data comparison case
In 13, the numerically-controlled machine tool interior arrangement real-time running data received by sensor array 19 is transmitted by data call wire 12
Into in data comparison case 13, extraneous electromagnetic wave makes electricity to the absorption of electromagnetic wave due to the information baffler 16 that Solid Lead is processed
Magnetic wave cannot be introduced into inside signal cross box 1, make to show all data on data comparison screen 15 by controlling switching button 14
Compare check device operating mechanism whether failure, while the video of camera head monitor by streaming media server 17 will believe
Number incoming streaming media signal transmission line 4 is converted hence into display 2, staff passes through the video in observation display screen 3
It determines whether interior arrangement structure breaks down to handle in time, completes this subjob.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of numerically-controlled machine tool intelligent trouble diagnosis device, including signal cross box (1), it is characterised in that: the signal conversion
It is provided at the top of case (1) streaming media signal transmission line (4), is provided with display at the top of the streaming media signal transmission line (4)
The front of device (2), the display (2) is fixed with display screen (3), and the bottom of the signal cross box (1) is provided with data and connects
The front of take-up (11), the data receiver line (11) is provided with database server interface (10), the signal cross box (1)
Side be provided with streaming media signal and receive line (9), the side that the streaming media signal receives line (9) is provided with camera body
(7), it is fixed with fixed plate (5) at the top of the camera body (7), increasing is provided at the top of the fixed plate (5) and is rubbed groove
(6), the bottom of the camera body (7) is fixed with ball of finding a view (8), and it is solid that the inside of the camera body (7) is fixed with camera
Determine bolt (20), the side of the camera fixing bolt (20) is fixed with fixing threaded hole (21), and the fixing threaded hole (21)
It is mutually clamped with camera fixing bolt (20), the other side of the signal cross box (1) is provided with data call wire (12), described
The side of data call wire (12) is provided with data comparison case (13), and the front of the data comparison case (13) is fixed with data pair
Than screen (15), the bottom of the data comparison screen (15) is provided with switching button (14), and the inside of the signal cross box (1) is set
It is equipped with data-signal converter (18), is provided with streaming media server (17), institute at the top of the data-signal converter (18)
The side for stating streaming media server (17) is provided with sensor array (19), and the side of the sensor array (19) is fixed with letter
It ceases baffler (16), and the information baffler (16) and signal cross box (1) are closely welded.
2. a kind of numerically-controlled machine tool intelligent trouble diagnosis device according to claim 1, it is characterised in that: the switching button
(14) there are four setting, and four switching buttons (14) are symmetrical arranged relative to data comparison case (13), while four institutes
Switching button (14) is stated to be fixedly connected with data comparison case (13).
3. a kind of numerically-controlled machine tool intelligent trouble diagnosis device according to claim 1, it is characterised in that: the ball of finding a view
(8) bottom evagination, and the internal hollow out of the ball of finding a view (8), and the ball of finding a view (8) is fixedly connected with camera body (7).
4. a kind of numerically-controlled machine tool intelligent trouble diagnosis device according to claim 1, it is characterised in that: the information barrier
Plate (16) is process by solid-state lead material, and the outer of the information baffler (16) is in " cylinder ", while the information hinders
Partition (16) is fixedly connected with signal cross box (1).
5. a kind of numerically-controlled machine tool intelligent trouble diagnosis device according to claim 1, it is characterised in that: the fixed plate
(5) outer surface is coarse, and the inner width of the fixed plate (5) and the diameter of camera fixing bolt (20) match, while institute
Fixed plate (5) is stated to be fixedly connected with camera body (7).
6. a kind of numerically-controlled machine tool intelligent trouble diagnosis device according to claim 1, it is characterised in that: the signal conversion
Case (1) includes positioned at signal cross box (1) internal data-signal converter (18) and being located at data-signal converter (18) top
The streaming media server (17) in portion, and the data-signal converter (18) is fixedly connected with streaming media server (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811182623.XA CN109129013A (en) | 2018-10-10 | 2018-10-10 | A kind of numerically-controlled machine tool intelligent trouble diagnosis device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811182623.XA CN109129013A (en) | 2018-10-10 | 2018-10-10 | A kind of numerically-controlled machine tool intelligent trouble diagnosis device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109129013A true CN109129013A (en) | 2019-01-04 |
Family
ID=64810950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811182623.XA Pending CN109129013A (en) | 2018-10-10 | 2018-10-10 | A kind of numerically-controlled machine tool intelligent trouble diagnosis device |
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| CN (1) | CN109129013A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113385983A (en) * | 2021-05-25 | 2021-09-14 | 东莞理工学院 | Machine tool equipment fault diagnosis detection device with alarm reminding function |
| CN113741344A (en) * | 2021-08-03 | 2021-12-03 | 南京工大数控科技有限公司 | Intelligent fault diagnosis system and method for numerical control machine tool |
-
2018
- 2018-10-10 CN CN201811182623.XA patent/CN109129013A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113385983A (en) * | 2021-05-25 | 2021-09-14 | 东莞理工学院 | Machine tool equipment fault diagnosis detection device with alarm reminding function |
| CN113385983B (en) * | 2021-05-25 | 2022-07-22 | 东莞理工学院 | Machine tool equipment fault diagnosis detection device with alarm reminding function |
| CN113741344A (en) * | 2021-08-03 | 2021-12-03 | 南京工大数控科技有限公司 | Intelligent fault diagnosis system and method for numerical control machine tool |
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Application publication date: 20190104 |