CN109128090B - Long service life's die casting machine feed cylinder - Google Patents

Long service life's die casting machine feed cylinder Download PDF

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Publication number
CN109128090B
CN109128090B CN201811282134.1A CN201811282134A CN109128090B CN 109128090 B CN109128090 B CN 109128090B CN 201811282134 A CN201811282134 A CN 201811282134A CN 109128090 B CN109128090 B CN 109128090B
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charging barrel
barrel body
heat exchange
casting machine
service life
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CN109128090A (en
Inventor
谢振宇
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Zhongshan Jiuyan Thermal Technology Co Ltd
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Zhongshan Jiuyan Thermal Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/30Accessories for supplying molten metal, e.g. in rations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention provides a novel die-casting machine charging barrel device with long service life, relates to the technical field of die-casting machines, and solves the technical problems that the existing die-casting machine charging barrel device is short in service life and lacks a heat exchange device. The device includes feed cylinder body and heat exchange device, wherein: the metal liquid heating device is characterized in that a space for containing metal liquid is arranged in the charging barrel body, the heat exchange device is connected with the charging barrel body in a heat conduction mode, and the heat exchange device can input or absorb heat to heat or cool the metal liquid in the charging barrel body through a circulating heat exchange channel arranged in the charging barrel body. The invention heats or cools the molten metal in the charging barrel of the die casting machine through the external heat exchange device, avoids the rapid loss of the heat of the molten metal in the charging barrel of the die casting machine and the working environment of quenching and suddenly heating formed by overhigh temperature of the charging barrel, improves the working environment of quenching and suddenly heating of the charging barrel of the die casting machine and obviously prolongs the service life.

Description

Long service life's die casting machine feed cylinder
Technical Field
The invention relates to the technical field of die casting machines, in particular to a novel charging barrel of a die casting machine, which is long in service life.
Background
The die casting machine is a casting machine which injects molten metal liquid into a die to be cooled and formed under the action of pressure, and obtains a solid metal casting after the die is opened. In the working process of the die casting machine, a charging barrel of the die casting machine is a necessary channel for transferring molten metal liquid into a pressure chamber.
The applicant has found that the prior art has at least the following technical problems:
the charging barrel of the existing die casting machine is not provided with a heat exchange device generally, after high-temperature molten metal enters the charging barrel, the molten metal and air carry out quick heat exchange, and the working environment of the charging barrel of the die casting machine is suddenly cooled to cause mechanical property reduction and finally lead to short service life. Meanwhile, the temperature of the molten metal drops along with the heat loss, so that the fluidity of the molten metal is influenced, the structure of a workpiece is loose, and the mechanical property is poor.
Disclosure of Invention
The invention aims to provide a novel die casting machine charging barrel with long service life, and aims to solve the technical problems that the die casting machine charging barrel in the prior art is short in service life and lacks of a heat exchange device. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the invention are described in detail in the following.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides a novel die casting machine charging barrel device with long service life, which comprises a charging barrel body and a heat exchange device, wherein: the metal liquid heating device is characterized in that a space for containing metal liquid is arranged in the charging barrel body, the heat exchange device is connected with the charging barrel body in a heat conduction mode, and the heat exchange device can input or absorb heat to heat or cool the metal liquid in the charging barrel body through a circulating heat exchange channel arranged in the charging barrel body.
Optionally, the cartridge body is manufactured in multiple sections along the axial direction, and a layer of ceramic material is arranged on the inner wall of the cartridge body.
Optionally, the circular heat exchange channel is in each section end surface of the charging barrel body is uniformly distributed in a circular ring shape and comprises a liquid inlet channel and a liquid outlet channel, the liquid inlet channel and the liquid outlet channel are arranged in the charging barrel body in a staggered mode and are respectively provided with a channel inlet and a channel outlet, the other ends of the channel inlet and the channel outlet are communicated, and the heat exchange device is connected with the channel inlet and the channel outlet.
Optionally, the ceramic material of the inner wall of the charging barrel body is a cobalt alloy nano-ceramic composite material, and is connected and fixed with the inner wall of the charging barrel body through a thermal spraying process or a hot isostatic pressing technology.
Optionally, the ceramic material on the inner wall of the cylinder body is fixedly connected with the inner wall of the cylinder body in a vacuum diffusion welding mode.
Optionally, the sections of the cartridge body are welded and formed by vacuum diffusion welding.
Optionally, the material of the charging barrel body is heat-resistant steel, and the charging barrel body is processed by a QPQ process after being manufactured in a segmented mode and finished.
Optionally, the heat exchange device is a water-type cold and hot integrated mold temperature controller, and the power is 6KW-120 KW.
Optionally, the heat exchange device is an oil type cold and hot integrated mold temperature controller, and the power is 18KW-120 KW.
Optionally, be equipped with the feed inlet on the feed cylinder body, outside metal liquid passes through the feed inlet gets into in the feed cylinder body, just the feed inlet carries out the nitriding treatment in making.
Any technical scheme can at least produce the following technical effects:
the heat exchange device heats or cools through the circulating heat exchange channel arranged in the charging barrel of the die casting machine, so that molten metal in the charging barrel of the die casting machine is heated, insulated or cooled, the rapid loss of heat of the molten metal in the charging barrel of the die casting machine and the working environment of shock cooling and shock heating formed by overhigh temperature of the charging barrel are avoided, and the service life is obviously prolonged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a charging barrel of a novel long-life die casting machine;
fig. 2 is a schematic diagram of a circulating heat exchange channel structure of a novel die casting machine charging barrel with long service life.
In the figure 100, a heat exchange device; 200. a cartridge body; 201. a feed inlet; 202. a first stage; 203. a second stage; 204. a third stage; 205. a fourth stage; 206. a fifth stage; 207. a sixth stage; 208. a seventh stage; 209. an eighth stage; 210. a ninth stage; 203. a third stage; 203. a third stage; 300. a liquid inlet passage; 301. An inlet; 302. the end point of the liquid inlet channel; 400. a liquid outlet channel; 401. a road outlet; 402. and finishing the liquid outlet channel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
As shown in fig. 1 and fig. 2, the present invention provides a novel die casting machine cartridge with a long service life, which comprises a cartridge body 200 and a heat exchange device 100, wherein a space for containing molten metal is provided in the cartridge body 200, and the heat exchange device 100 is connected with the cartridge body 200 in a heat conduction manner. The heat exchange device 100 can heat the metal liquid in the cartridge body 200 by inputting heat to the cartridge body 200 through the circulation heat exchange path provided in the cartridge body 200, or absorb heat to cool the metal liquid in the cartridge body 200. When the inlet liquid is just added into the charging barrel body 200 of the die casting machine, the temperature of the molten metal is higher, and the heat exchange device 100 absorbs the heat of the molten metal; after working for a period of time, the temperature of the molten metal is reduced, and the heat exchange device 100 heats the molten metal, so that the rapid change of the temperature of the molten metal in the charging barrel of the die casting machine is avoided, the working environment of quenching and suddenly heating of the charging barrel of the die casting machine is improved, and the service life of the charging barrel of the die casting machine is prolonged.
As an alternative embodiment, as shown in fig. 1, the cartridge body 200 is manufactured in multiple stages in the axial direction, and the inner wall of the cartridge body 200 is provided with a layer of ceramic material. The cartridge body 200 is preferably manufactured in 9 sections in the axial direction, wherein the first section 202, the second section 203, the third section 204 are the front part of the cartridge body 200; the fourth section 205, the fifth section 206, the sixth section 207 and the seventh section 208 are the middle part of the cartridge body 200; the eighth section 209 and the ninth section 210 are the rear portion of the cartridge body. The sectional manufacturing mode can better carry out heat treatment on the charging barrel body 200, improve the overall mechanical property of the charging barrel body 200, and simultaneously, the sectional manufacturing is convenient for processing the ceramic material on the inner wall of the charging barrel body 200 and the circular heat exchange channel. The heat conductivity coefficient of the ceramic material is lower than that of the metal material of the charging barrel body, so that the working environment of quenching and sudden heating of the charging barrel can be further improved, and meanwhile, the ceramic material has good high-temperature resistance, corrosion resistance and wear resistance, and the service life of the charging barrel of the die casting machine can be prolonged. The inner wall of the charging barrel body 200 can also be selectively welded with a corrosion-resistant alloy welding wire to improve the oxidation resistance and the corrosion resistance of the inner wall of the charging barrel body 200, and then the inner wall of the charging barrel body 200 is finely machined, so that the service life of a charging barrel of a die casting machine is prolonged.
As an alternative embodiment, as shown in fig. 1 and fig. 2, the circulating heat exchange channels are uniformly distributed in a circular ring shape at the end surfaces of the sections of the cartridge body 200, the circulating heat exchange channels include liquid inlet channels 300 and liquid outlet channels 400, the liquid inlet channels 300 and the liquid outlet channels 400 are arranged in the cartridge body 200 in a staggered manner, and are respectively provided with a liquid inlet port 301 and a liquid outlet port 401, and the liquid inlet channels 300 and the liquid outlet channels 400 are communicated at a liquid inlet channel end point 302 and a liquid outlet channel end point 402. The heat exchange device 100 is connected with the inlet 301 and the outlet 401, the circulating liquid is injected through the inlet 301 for heating, and the cooled circulating liquid is recovered through the outlet 401, so that the circulating heating of the metal liquid in the charging barrel body 200 is realized. Meanwhile, the contact area between the circular heat exchange channel and the charging barrel body 200 can be increased due to the structure of the circular heat exchange channel, the heating effect of the heat exchange device 100 on molten metal in the charging barrel body 200 is improved, and the circular ring structures of the circular heat exchange channel on the end faces of the sections of the charging barrel body 200 are convenient to process and manufacture.
In an alternative embodiment, the ceramic material of the inner wall of the cartridge body 200 is a cobalt alloy nano-ceramic composite material, and is fixedly connected with the inner wall of the cartridge body by a thermal spraying process or a hot isostatic pressing technique. The nano ceramic has the advantages of grain refinement, uniform dispersion and large number of crystal boundaries, and is greatly improved in hardness, wear resistance, bonding strength, corrosion resistance, density and the like compared with common ceramic, so that the performance of the inner wall of the charging barrel body 200 can be further improved, and the service life of the charging barrel is prolonged. The cobalt has good high temperature resistance and corrosion resistance, the cobalt alloy nano ceramic composite material combines the advantages of cobalt and nano ceramic, has better wear resistance and corrosion resistance, has good combination degree and good toughness, and can prolong the service life of the charging barrel body 200. In order to further improve the wear resistance, a certain amount of tungsten carbide can be added into the cobalt alloy nano ceramic composite material to form a tungsten carbide/cobalt metal nano ceramic layer. In the thermal spraying process, no special requirements are required on the material of the base material, the thickness of the coating is controllable, the size of the workpiece is not limited, the spraying equipment is simple, the spraying deposition rate is high, the material consumption is low, the economic benefit is obvious, the particles of the cobalt alloy nano ceramic composite material are better in melting due to large specific surface area and high activity, the particles are violently deformed after contacting the inner wall of the charging barrel body 200 in thermal spraying, the tiling property is good, and the performance of the cobalt alloy nano ceramic can be exerted. The hot isostatic pressing technology is that the product is placed in a closed container, inert gas is filled into the container, and the product is sintered or densified at a very high temperature and a very high pressure, so that the processed material still keeps a fine-grained crystal structure, a good consolidation effect of metal and ceramic is realized, and the wear resistance and the corrosion resistance of the cobalt alloy nano-ceramic composite material are better achieved.
As an alternative embodiment, the ceramic material of the inner wall of the cartridge body 200 is fixed to the inner wall of the cartridge body 200 by vacuum diffusion welding. Vacuum diffusion welding is a welding method in which two workpieces to be welded are pressed together tightly and placed in a vacuum environment for heating, so that microscopic plastic deformation is generated at the micro-unevenness of the two welding surfaces, and close contact is achieved. The vacuum diffusion welding technology is suitable for connecting ceramics and metals, and has the remarkable characteristics of stable joint quality, high connection strength, and good high-temperature performance and corrosion resistance of the joint. The ceramic material is preferably Al2O3/TiO2The ceramic makes the inner wall of the charging barrel body 200 have more excellent toughness and abrasion resistance, and further prolongs the service life of the charging barrel of the die casting machine.
As an alternative embodiment, the segments of the cartridge body 200 are welded by means of vacuum diffusion welding. The vacuum diffusion welding can ensure the quality of welding joints among all sections, has no defects in welding seams, and avoids the influence on the service life of the charging barrel due to the welding of sectional processing. Meanwhile, the pressure applied during welding is small, the overall plastic deformation of each section is small, the precision is high, and the concentricity of the charging barrel body 200 after sectional processing can be ensured.
As an alternative embodiment, as shown in fig. 1, the heat exchange device 100 is a water-type cold and hot integrated mold temperature controller, the power is 6KW to 120KW, the temperature of the circulating water can be heated to 120 ℃ to 180 ℃, and the external heat can also be absorbed by the water circulation at normal temperature, such as 20 ℃, the water-type cold and hot integrated mold temperature controller has a relatively low heating temperature and a relatively slow heating process, but has a good heat conduction effect, is economical in cost, and is clean to use. As an alternative embodiment, the heat exchange device 100 is an oil-type cold and hot integrated mold temperature controller, the power is 18KW to 120KW, the temperature of the circulating oil can be heated to 250 ℃ to 350 ℃, external heat can also be absorbed by oil circulation at normal temperature, such as 20 ℃, the heating temperature of the oil-type cold and hot integrated mold temperature controller is relatively high, the heating process is fast, but the cost is higher. The two heat exchange devices 100 arranged outside can be conveniently selected according to different die-casting materials and operating environments in actual operation, and the applicability of the charging barrel of the die-casting machine is improved.
As an alternative embodiment, the material of the cartridge body 200 is heat-resistant steel, and is processed by QPQ process after being manufactured in stages and finished. The heat-resistant steel has higher strength and good chemical stability at high temperature. The QPQ is an abbreviation of English Quench-Polish-Quench, namely a quenching-polishing-quenching process, improves the wear resistance, corrosion resistance and fatigue resistance of the charging barrel body, only generates extremely small deformation, and finally improves the service life of the charging barrel of the die casting machine.
As an alternative embodiment, as shown in fig. 1, a feed inlet 201 is provided on the cartridge body 200, the external molten metal enters the cartridge body 200 of the die casting machine through the feed inlet 201, and the feed inlet 201 of the cartridge body 200 is nitrided, in fact, the front portion of the cartridge body 200, i.e., the first section 202, the second section 203 and the third section 204 is nitrided. The feed opening 201 is the region of the die casting machine barrel that is most affected by the shock and heat, and the repeated movement of the knockout head can also cause wear to the feed opening 201, resulting in the feed opening 201 being the most vulnerable portion of the die casting machine barrel. The nitriding treatment is a chemical heat treatment process for making nitrogen atoms permeate into the surface layer of the workpiece at a certain temperature, and after the nitriding treatment, the feed inlet 201 of the charging barrel body improves the wear resistance, fatigue resistance, corrosion resistance and high temperature resistance, thereby prolonging the service life of the whole charging barrel.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (6)

1. The utility model provides a long service life's die casting machine feed cylinder which characterized in that, includes feed cylinder body and heat exchange device, wherein: the metal liquid heating device comprises a charging barrel body, a heat exchange device and a heating device, wherein a space for containing metal liquid is arranged in the charging barrel body, the heat exchange device is in heat conduction connection with the charging barrel body, and can input or absorb heat to the charging barrel body through a circulating heat exchange channel arranged in the charging barrel body so as to heat or cool the metal liquid in the charging barrel body; the charging barrel body is manufactured in a segmented mode along the axial direction, each segment is welded and formed in a vacuum diffusion welding mode, and the charging barrel body is divided into a front portion, a middle portion and a rear portion; the charging barrel body is made of heat-resistant steel and is processed by a QPQ (quench-Polish-quench) process after being manufactured in sections and finished; a layer of ceramic material is arranged on the inner wall of the charging barrel body; the circular heat exchange channel is arranged at the end face of each section of the charging barrel body and is uniformly distributed in a circular ring shape and comprises a liquid inlet channel and a liquid outlet channel, the liquid inlet channel and the liquid outlet channel are arranged in the charging barrel body in a staggered mode and are respectively provided with a channel inlet and a channel outlet, the other ends of the channel inlet and the channel outlet are communicated, and the heat exchange device is connected with the channel inlet and the channel outlet.
2. The die casting machine charging barrel with long service life as claimed in claim 1, wherein the ceramic material of the inner wall of the charging barrel body is a cobalt alloy nano ceramic composite material and is fixedly connected with the inner wall of the charging barrel body through a thermal spraying process or a hot isostatic pressing technology.
3. The die casting machine charging barrel with long service life as claimed in claim 1, wherein the ceramic material of the inner wall of the charging barrel body is fixedly connected with the inner wall of the charging barrel body by vacuum diffusion welding.
4. The charging barrel of the die casting machine with long service life as claimed in claim 1, wherein the heat exchange device is a water-type cold and hot integrated die temperature machine with power of 6KW-120 KW.
5. The charging barrel of the die casting machine with long service life as claimed in claim 1, wherein the heat exchange device is an oil-type cold and hot integrated die temperature machine, and the power is 18KW-120 KW.
6. The die casting machine charging barrel with long service life as claimed in claim 1, wherein a charging hole is arranged on the charging barrel body, external molten metal enters the charging barrel body through the charging hole, and the charging hole is subjected to nitriding treatment in manufacturing.
CN201811282134.1A 2018-10-30 2018-10-30 Long service life's die casting machine feed cylinder Active CN109128090B (en)

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CN109128090B true CN109128090B (en) 2020-09-22

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Publication number Priority date Publication date Assignee Title
CN115041663B (en) * 2022-07-22 2023-04-18 大连理工大学 Die casting machine charging barrel cooling system and control strategy thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0373114A2 (en) * 1988-12-05 1990-06-13 Kenneth P. Zecman Three layer shot sleeve assembly and method of fabrication
US6378597B1 (en) * 2000-09-15 2002-04-30 Investors Holding Group Shot sleeve assembly
CN203830700U (en) * 2014-04-24 2014-09-17 上海皮尔博格有色零部件有限公司 Temperature control system of special charging barrel for casting aluminum alloy structural members in high-pressure and vacuum environment
CN104259428A (en) * 2014-09-16 2015-01-07 苏州橙石铸造有限公司 Heating system for die-casting machine injection device
CN206028685U (en) * 2016-08-23 2017-03-22 重庆市金升机械配件制造有限公司 Novel die -casting feed cylinder
CN107971472A (en) * 2018-01-03 2018-05-01 广东文达镁业科技股份有限公司 A kind of new cold chamber die-casting machine can heating cylinder
CN108672674A (en) * 2018-08-08 2018-10-19 沐美(常州)精工机械有限公司 A kind of preparation method of charging barrel of die casting machine, die casting machine and charging barrel of die casting machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0373114A2 (en) * 1988-12-05 1990-06-13 Kenneth P. Zecman Three layer shot sleeve assembly and method of fabrication
US6378597B1 (en) * 2000-09-15 2002-04-30 Investors Holding Group Shot sleeve assembly
CN203830700U (en) * 2014-04-24 2014-09-17 上海皮尔博格有色零部件有限公司 Temperature control system of special charging barrel for casting aluminum alloy structural members in high-pressure and vacuum environment
CN104259428A (en) * 2014-09-16 2015-01-07 苏州橙石铸造有限公司 Heating system for die-casting machine injection device
CN206028685U (en) * 2016-08-23 2017-03-22 重庆市金升机械配件制造有限公司 Novel die -casting feed cylinder
CN107971472A (en) * 2018-01-03 2018-05-01 广东文达镁业科技股份有限公司 A kind of new cold chamber die-casting machine can heating cylinder
CN108672674A (en) * 2018-08-08 2018-10-19 沐美(常州)精工机械有限公司 A kind of preparation method of charging barrel of die casting machine, die casting machine and charging barrel of die casting machine

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