A kind of dismounting recovery method of scrap-car
Technical field
The invention belongs to abandoned car recovery technology field, the dismounting recovery method of specifically a kind of scrap-car.
Background technique
The rapid growth of domestic motor market attracts extensive attention in recent years, thus bring automobile recycling field face
The problem of facing becomes increasingly conspicuous.Data show that, as the first production and marketing of world car big country, China's automobile volume of production and marketing in 2013 is dashed forward for the first time
Broken 20,000,000 and continuous 5th year occupy the whole world first.Year end 2013 of cut-off, China's car ownership have reached 1.37 hundred million
, according to annual 5% retired or learies, year retired automobile is 6,850,000.Expect the year two thousand twenty, the retired automobile in China
It will be more than 10,000,000, and how handle and be both the needs for protecting environment, even more in fact using these increasingly huge retired automobiles
The economic strategy development need of existing comprehensive utilization of resources, sustainable economic development.Therefore, retired body of a motor car is efficiently returned
It is very urgent for receiving recycling.And before recycling retired body of a motor car, first it is crushed.
For the vehicle frame of automobile and its part interior trim in abandoned car disassembly process, fining dismantling can not be generally carried out
, it is at this moment general then to be sorted by pulverizer progress pulverization process by metal and plastic crushing at small pieces, it will be golden
Belong to and plastics carry out classification recycling, it is existing without dedicated relevant device, artificial separation, labor intensity are mostly used greatly
Greatly, low efficiency.
Summary of the invention
In order to make up for the deficiencies of the prior art, the dismounting recovery method of a kind of scrap-car proposed by the present invention, this method
Using sorting unit, which squeeze cam can with intermittent when motor band moving cam rotation by setting impact module
The pressing plate of pressure impact module pushes impact block with the one-way cylinder being connected on cylinder inboard wall using the two-way cylinder of pressing plate connection
Realization moves left and right, and enters inner barrel when vehicle frame is slid by the first disk partition slope to feed inlet, what is moved left and right rushes
Left and right shock can be carried out to vehicle frame by hitting block, it is broken realize vehicle frame, then drop down onto delivery sheet by the blanking port of the second disk partition,
Using sliding to discharge port from focusing on delivery sheet, the separation of metal and plastics is realized into sorting module, is effectively raised
The efficiency of vehicle frame cracking and sorting, while in cylinder, axially setting at least two groups impact module, may be implemented to the multiple broken of vehicle frame
It is broken, improve broken effect.
The technical solution adopted by the present invention to solve the technical problems is: a kind of dismounting of scrap-car of the present invention
Recovery method, this method use following steps:
Step 1: it by the battery of scrap-car, wheel, separation lead balancing load, mercurous components, each class I liquid I, urges
Change device and firing air bag etc. to remove, and sorts out;
Step 2: continuing to remove broken difficult trap, easily-disassembled part and the big component of the scrap-car in step 1, and
Sort out;
Step 3: continue that the component of reuse again, the other plastic parts of the scrap-car in step 2 are removed and sorted out;
Step 4: the car body that the scrap-car in step 3 is not disassembled carries out crushing sorting classification by sorting unit;
Wherein, the sorting unit includes motor, cam, cylinder, the first disk partition, the second disk partition, impact mould
Motor is fixedly installed in block, delivery sheet, discharge port, sorting module, the cylinder top, and the motor output shaft and cam shaft are solid
Even, the first disk partition is set above the inner barrel, first disk partition end face and cylinder inboard wall are connected, and described the
Recess is downward in one disk partition, and the second disk partition, second disk partition end are arranged below first disk partition
Face and cylinder inboard wall are connected, and recess is upward in second disk partition, first disk partition and the second disk partition it
Between be equipped with impact module, the feed inlet that cooperation impact module is equipped with above impact module, institute are located on first disk partition
The lower section for stating impact module is located at the second disk partition equipped with blanking port, and the impact module is along the circumferential at least setting one of cylinder
A, the impact module includes pressing plate, fixed frame, two-way cylinder, impact block, one-way cylinder, the fixed frame upper end and first
Disk partition is connected, and the fixed frame lower end and the second disk partition are connected, and the side both ends of the fixed frame are respectively set one
A two-way cylinder, the piston rod of described two-way cylinder one end slides through fixed frame and by pressing plate and cam contact, described
By spring reset between pressing plate and fixed frame, the piston rod end of the other end of the two-way cylinder is connected the one of impact block
An one-way cylinder is respectively set in side, impact block other side both ends, and described one-way cylinder one end and cylinder inboard wall are connected, institute
The piston rod end and impact block for stating the one-way cylinder other end are connected, multiple by spring between the one-way cylinder and impact block
Position, the cylinder lower sidewalls are equipped with discharge port, delivery sheet are equipped with below second disk partition, the delivery sheet is to out
The inclination of material mouth direction, the cylinder outside are equipped with sorting module, and the sorting module is located at barrel discharge hole side, in use,
Motor band moving cam rotate, allow the intermittent extruding pressing plate of cam, using pressing plate connection two-way cylinder and be connected in cylinder
One-way cylinder on inner wall pushes impact block realization to move left and right, when vehicle frame is slid by the first disk partition slope to feed inlet
Into inner barrel, the impact block cooperation feed inlet moved left and right can carry out left and right to vehicle frame and hit shearing, realize that vehicle frame is broken
It is broken, then delivery sheet is dropped down by the blanking port of the second disk partition, using sliding to discharge port from focusing on delivery sheet, into point
Modeling block realizes the separation of metal and plastics, effectively raises the efficiency of vehicle frame cracking and sorting.
As a kind of preferred scheme of the invention, the sorting module includes water tank, mounting base, balancing pole, the first material
Bucket, the second charging basket, the gas outlet with check valve, collecting vessel, the water tank side are cylinder body outer wall, and the water tank upper end is fixed
One mounting base is set, and position is hinged in mounting base among the balancing pole, and the balancing pole is located at cylinder one end and passes through company
Hinged first charging basket of bar, for the balancing pole other end by hinged second charging basket of connecting rod, first charging basket and the second charging basket can
To slide up and down on tank inner wall, second charging basket connects one by pipeline than the first charging basket weight, the water tank side
Collecting vessel, the water tank bottom and is equipped with the gas outlet with check valve positioned at the side of cylinder body outer wall, described with unidirectional
The gas outlet of valve by tracheae with impact module in one-way cylinder be connected, in use, when be crushed vehicle frame pass through discharge port into
The first charging basket for entering to sort module slides to water tank downwards when the first charging basket weight is more than the second charging basket, in vehicle frame fragment
It slides under the action of self-weight into water, so that the plastics floating metal in vehicle frame fragment is sunk and realize separation, while utilizing impact
The plastics swum on the water surface are blowed to the second material by the gas outlet with check valve by the air-flow that the one-way cylinder of module generates
Bucket direction, when upward sliding returns to discharge port position under the sliding gravity for falling behind in the second charging basket of vehicle frame fragment in the first charging basket, the
Two charging baskets fall into the water the effect using water flow by plastic collection into bucket, when the first charging basket, which works, to glide, the second charging basket is lifted
It rises, plastics is sent into collecting vessel by pipeline and realize sorting, effectively raise the efficiency of sorting.
As a kind of preferred scheme of the invention, it is equipped with floating block in the water tank, the floating block is swum on the water surface, institute
State floating block by connecting rod and water tank upper end inner wall it is hinged, in use, floating block with check valve gas outlet out air-flow
It is swung in the water surface, realizes the effect of agitation, allow vehicle frame fragment with good separation in water, effectively raise sorting
Effect.
As a kind of preferred scheme of the invention, the gate of the first charging basket of cooperation, institute are equipped at the barrel discharge hole
It states gate to be slidably mounted on cylinder body outer wall, in use, gate falls therewith and closes discharge port when the first charging basket falls, prevent
Only vehicle frame fragment leaks out, and when the rising of the first charging basket makes to push gate opening, vehicle frame fragment slides into the first charging basket, effectively mentions
The high practicability of device.
As a kind of preferred scheme of the invention, the impact module is along the axial setting at least two groups of cylinder, and adjacent two
The interlaced setting of cam of group impact module cooperation may be implemented in use, axial setting at least two groups impact module to vehicle
The multiple of frame is crushed, and improves broken effect.
Beneficial effects of the present invention are as follows:
1. a kind of dismounting recovery method of scrap-car proposed by the present invention, this method uses sorting unit, sorting dress
It sets and module is impacted by setting, when motor band moving cam rotation, utilize cam can with the pressing plate of intermittent pinch shock module
The two-way cylinder of pressing plate connection and the one-way cylinder being connected on cylinder inboard wall push impact block realization to move left and right, when vehicle frame is logical
It crosses the first disk partition slope and slides to feed inlet and enter inner barrel, the impact block cooperation feed inlet moved left and right can be to vehicle
Frame carries out left and right and hits shearing, it is broken to realize vehicle frame, then drop down onto delivery sheet by the blanking port of the second disk partition, utilizes self weight
It is slid on delivery sheet to discharge port, the separation of metal and plastics is realized into sorting module, it is broken to effectively raise vehicle frame
The efficiency of sorting, while in cylinder, axially setting at least two groups impact module, may be implemented to improve broken the multiple broken of vehicle frame
Broken effect.
2. a kind of dismounting recovery method of scrap-car proposed by the present invention, this method uses sorting unit, sorting dress
It sets and module is sorted by setting, the first charging basket of module is sorted when broken vehicle frame is entered by discharge port, when the first charging basket weight
It is slid to water tank downwards when amount is more than the second charging basket, is slid under the action of self-weight into water in vehicle frame fragment, keep vehicle frame broken
Separation, while the air-flow of the one-way cylinder generation using impact module are realized in plastics floating metal sinking in piece, by having
The plastics swum on the water surface are blowed to the second charging basket direction by the gas outlet of check valve, after vehicle frame fragment slides in the first charging basket
Upward sliding returns to discharge port position under the gravity of the second charging basket, and the second charging basket falls into the water the effect using water flow for plastics
It collects into bucket, when the first charging basket, which works, to glide, the second charging basket is lifted, and plastics are sent into realization point in collecting vessel by pipeline
Choosing, effectively raises the efficiency of sorting, while floating block being arranged in water tank, and floating block comes out with the gas outlet with check valve
Air-flow swung in the water surface, realize the effect of agitation, allow vehicle frame fragment with good separation in water, it is effective to improve
The effect of sorting.
3. a kind of dismounting recovery method of scrap-car proposed by the present invention, this method uses sorting unit, sorting dress
It sets by the way that gate is arranged in discharge port, when sorting the first charging basket in module and falling, gate falls therewith and closes discharge port,
Prevent vehicle frame fragment from leaking out, when the rising of the first charging basket makes to push gate opening, vehicle frame fragment is slid into the first charging basket, effectively
Improve the practicability of device.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is flow chart of the method for the present invention;
Fig. 2 is the main view of sorting unit of the present invention;
Fig. 3 is A-A cross-sectional view in Fig. 2;
In figure: motor 1, cam 2, cylinder 3, the first disk partition 4, the second disk partition 5, impact module 6, delivery sheet 7,
Discharge port 8, sorting module 9, gate 31, feed inlet 41, blanking port 51, pressing plate 61, fixed frame 62, two-way cylinder 63, impact block
64, one-way cylinder 65, water tank 91, mounting base 92, balancing pole 93, the first charging basket 94, the second charging basket 95, the outlet with check valve
Mouth 96, collecting vessel 97, floating block 98.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figure 1 to Figure 3, the dismounting recovery method of a kind of scrap-car of the present invention, this method is using as follows
Step:
Step 1: it by the battery of scrap-car, wheel, separation lead balancing load, mercurous components, each class I liquid I, urges
Change device and firing air bag etc. to remove, and sorts out;
Step 2: continuing to remove broken difficult trap, easily-disassembled part and the big component of the scrap-car in step 1, and
Sort out;
Step 3: continue that the component of reuse again, the other plastic parts of the scrap-car in step 2 are removed and sorted out;
Step 4: the car body that the scrap-car in step 3 is not disassembled carries out crushing sorting classification by sorting unit;
Wherein, the sorting unit includes motor 1, cam 2, cylinder 3, the first disk partition 4, the second disk partition 5, punching
Module 6, delivery sheet 7, discharge port 8, sorting module 9 are hit, motor 1,1 output shaft of motor is fixedly installed in 3 top of cylinder
It is connected with 2 shaft of cam, the first disk partition 4,4 end face of the first disk partition and cylinder is arranged in 3 inner upper of cylinder
3 inner wall of body is connected, and recess is downward in first disk partition 4, and the second disk partition is arranged below first disk partition 4
5,5 end face of the second disk partition and 3 inner wall of cylinder are connected, and recess is upward in second disk partition 5, first dish
It is equipped with impact module 6 between shape partition 4 and the second disk partition 5,6 top of impact module is located on first disk partition 4
The lower section of feed inlet 41 equipped with cooperation impact module 6, the impact module 6 is located at the second disk partition 5 equipped with blanking port
51, the impact module 6 is at least arranged one along cylinder 3 is circumferential, and the impact module 6 includes pressing plate 61, fixed frame 62, two-way
Cylinder 63, impact block 64, one-way cylinder 65,62 upper end of fixed frame and the first disk partition 4 are connected, under the fixed frame 62
End is connected with the second disk partition 5, and a two-way cylinder 63, the two-way gas is respectively set in the side both ends of the fixed frame 62
The piston rod of 63 one end of cylinder slides through fixed frame 62 and is contacted by pressing plate 61 with cam 2, the pressing plate 61 and fixed frame
By spring reset between 62, the side of the connected impact block 64 of the piston rod end of the other end of the two-way cylinder 63 is described
An one-way cylinder 65 is respectively set in 64 other side both ends of impact block, and described 65 one end of one-way cylinder and 3 inner wall of cylinder are connected, institute
The piston rod end and impact block 64 for stating 65 other end of one-way cylinder are connected, and pass through between the one-way cylinder 65 and impact block 64
Spring reset, 3 lower sidewalls of cylinder are equipped with discharge port 8, and delivery sheet 7 is equipped with below second disk partition 5, described
Delivery sheet 7 is tilted to 8 direction of discharge port, and sorting module 9 is equipped on the outside of the cylinder 3, and the sorting module 9 is located at cylinder 3 and goes out
8 side of material mouth allows the intermittent extruding pressing plate 61 of cam 2 in use, motor 1 is rotated with moving cam 2, is connected using pressing plate 61
The two-way cylinder 63 connect and the one-way cylinder 65 being connected on 3 inner wall of cylinder push the realization of impact block 64 to move left and right, and work as vehicle frame
It is slid by 4 slope of the first disk partition to feed inlet 41 and is entered inside cylinder 3, the impact block 64 moved left and right cooperates feed inlet
41 can carry out left and right to vehicle frame hits shearing, realizes that vehicle frame is broken, then is dropped down onto and sent by the blanking port 51 of the second disk partition 5
Flitch 7 realizes the separation of metal and plastics into sorting module 9, effectively using sliding to discharge port 8 from focusing on delivery sheet 7
The efficiency for improving vehicle frame cracking and sorting.
As a kind of embodiment of the invention, the sorting module 9 includes water tank 91, mounting base 92, balancing pole 93, the
One charging basket 94, the second charging basket 95, the gas outlet 96 with check valve, collecting vessel 97,91 side of water tank are 3 outer wall of cylinder,
A mounting base 92 is fixedly installed in 91 upper end of water tank, and the intermediate position of the balancing pole 93 is hinged in mounting base 92, described
Balancing pole 93 is located at 3 one end of cylinder by hinged first charging basket 94 of connecting rod, and 93 other end of balancing pole passes through connecting rod hinged the
Two charging baskets 95, first charging basket 94 and the second charging basket 95 can slide up and down on 91 inner wall of water tank, second charging basket 95
Than 94 weight of the first charging basket, 91 side of water tank is by pipeline one collecting vessel 97 of connection, 91 bottom of water tank and positioned at cylinder
The side of 3 outer wall of body is equipped with the gas outlet 96 with check valve, and the gas outlet 96 with check valve passes through tracheae and punching
The one-way cylinder 65 hit in module 6 is connected, in use, when broken vehicle frame passes through the first material that discharge port 8 enters sorting module 9
Bucket 94 slides downwards to water tank 91 when 94 weight of the first charging basket is more than the second charging basket 95, in the work of self weight in vehicle frame fragment
It is dropped down onto water with downslide, so that the plastics floating metal in vehicle frame fragment is sunk and realize separation, while utilizing the unidirectional of impact module 6
The plastics swum on the water surface are blowed to 95 side of the second charging basket by the gas outlet 96 with check valve by the air-flow that cylinder 65 generates
To, when upward sliding returns to 8 position of discharge port under the sliding gravity for falling behind in the second charging basket 95 of vehicle frame fragment in the first charging basket 94, the
Two charging baskets 95 fall into the water the effect using water flow by plastic collection into bucket, the second charging basket when the first charging basket 94, which works, to glide
95 lift, and plastics are sent into collecting vessel 97 by pipeline and realize sorting, effectively raise the efficiency of sorting.
As a kind of embodiment of the invention, it is equipped with floating block 98 in the water tank 91, the floating block 98 swims in the water surface
On, the floating block 98 is hinged by connecting rod and 91 upper end inner wall of water tank, in use, floating block 98 is with the gas outlet for having check valve
96 air-flows come out are swung in the water surface, are realized the effect of agitation, are allow vehicle frame fragment with good separation in water, effectively
The effect for improving sorting.
As a kind of embodiment of the invention, the gate of the first charging basket 94 of cooperation is equipped at 3 discharge port 8 of cylinder
31, the gate 31 is slidably mounted on 3 outer wall of cylinder, in use, gate 31 falls simultaneously therewith when the first charging basket 94 falls
Close discharge port 8, prevent vehicle frame fragment leak out, when the first charging basket 94 rising make push gate 31 open, vehicle frame fragment slide into
In first charging basket 94, the practicability of device is effectively raised.
As a kind of embodiment of the invention, the impact module 6 is along the axial setting at least two groups of cylinder 3, and adjacent two
The interlaced setting of cam 2 that group impact module 6 cooperates may be implemented in use, axial setting at least two groups impact module 6
To the multiple broken of vehicle frame, broken effect is improved.
In use, motor 1 is rotated with moving cam 2, allow the intermittent extruding pressing plate 61 of cam 2, is connected using pressing plate 61
Two-way cylinder 63 and the one-way cylinder 65 that is connected on 3 inner wall of cylinder push the realization of impact block 64 to move left and right, when vehicle frame is logical
It crosses 4 slope of the first disk partition and slides to feed inlet 41 and enter inside cylinder 3, the impact block 64 moved left and right cooperates feed inlet 41
Left and right can be carried out to vehicle frame and hits shearing, realize that vehicle frame is broken, then feeding is dropped down by the blanking port 51 of the second disk partition 5
Plate 7 realizes the separation of metal and plastics into sorting module 9, effectively using sliding to discharge port 8 from focusing on delivery sheet 7
The efficiency for improving vehicle frame cracking and sorting, when broken vehicle frame enters by discharge port 8 first charging basket 94 of sorting module 9, when
First charging basket, 94 weight slides downwards when being more than the second charging basket 95 to water tank 91, slides under the action of self-weight in vehicle frame fragment
Into water, so that the plastics floating metal in vehicle frame fragment is sunk and realize separation, while being produced using the one-way cylinder 65 of impact module 6
Raw air-flow, by the way that the plastics swum on the water surface are blowed to 95 direction of the second charging basket with the gas outlet 96 of check valve, when the
Upward sliding returns to 8 position of discharge port, the second charging basket under the sliding gravity for falling behind in the second charging basket 95 of vehicle frame fragment in one charging basket 94
95 effects to fall into the water using water flow are by plastic collection into bucket, and when the first charging basket 94, which works, to glide, the second charging basket 95 is lifted
It rises, plastics is sent by pipeline and realizes and sorts in collecting vessel 97, effectively raise the efficiency of sorting, floating block 98 is with having
The air-flow that the gas outlet 96 of check valve comes out is swung in the water surface, is realized the effect of agitation, is allow vehicle frame fragment with good
It separates in water, effectively raises the effect of sorting, gate 31 falls therewith and closes discharging when the first charging basket 94 falls
Mouth 8 prevents vehicle frame fragment from leaking out, and when the rising of the first charging basket 94 makes that gate 31 is pushed to open, vehicle frame fragment is slid into the first charging basket
In 94, the practicability of device is effectively raised, the axial at least two groups that are arranged are impacted module 6, be may be implemented to the multiple of vehicle frame
It is broken, improve broken effect.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.