CN109127003B - impact slats - Google Patents

impact slats Download PDF

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CN109127003B
CN109127003B CN201810627984.4A CN201810627984A CN109127003B CN 109127003 B CN109127003 B CN 109127003B CN 201810627984 A CN201810627984 A CN 201810627984A CN 109127003 B CN109127003 B CN 109127003B
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longitudinal
impact
impact strip
strip according
foot
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CN109127003A (en
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F·霍根多恩
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Keestrack NV
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/282Shape or inner surface of mill-housings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/282Shape or inner surface of mill-housings
    • B02C2013/2825Shape or inner surface of mill-housings with fastening means for fixing lining members to the inner surface of mill-housings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2210/00Codes relating to different types of disintegrating devices
    • B02C2210/02Features for generally used wear parts on beaters, knives, rollers, anvils, linings and the like

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
  • Crushing And Grinding (AREA)

Abstract

本发明涉及一种用于给冲击式破碎机的冲击腔护衬的冲击板条,具有以下特征:a)所述冲击板条(1)具有正面(2)、与正面(2)隔开间距的背面(3)和两个纵向侧面(4、5),所述纵向侧面从正面(2)延伸到背面(3);b)所述正面(2)不是平行于背面(3)延伸,而是与背面(3)形成小于90°且大于0°的角度(W3);以及c)所述两个纵向侧面(4、5)至少部分地在彼此相交的纵向侧平面(E1、E2)中延伸。

Figure 201810627984

The invention relates to an impact strip for lining the impact chamber of an impact crusher, which has the following features: a) the impact strip (1) has a front surface (2) and is spaced apart from the front surface (2). back (3) and two longitudinal sides (4, 5) extending from the front (2) to the back (3); b) the front (2) does not extend parallel to the back (3), but is an angle (W3) less than 90° and greater than 0° with the back (3); and c) the two longitudinal sides (4, 5) are at least partially in longitudinal side planes (E1, E2) that intersect each other extend.

Figure 201810627984

Description

冲击板条impact slats

技术领域technical field

本发明涉及一种用于给冲击式破碎机的冲击腔护衬的冲击板条。The present invention relates to an impact slat for lining the impact chamber of an impact crusher.

背景技术Background technique

冲击式破碎机是一种用于利用通过产生高动能来进行的冲击式破碎来粉碎材料的机器,材料以所述高动能撞击到尖锐的、较硬的物体上、即冲击腔的耐磨损护衬上。冲击腔的所述护衬属于冲击式破碎机的冲击机构。所述护衬可以由冲击板或细长的冲击板条组成。材料块向冲击板条的撞击在材料中产生应力峰值。所述应力峰值导致选择性的破碎。材料具有较小强度的区域被特别好地粉碎。较硬的颗粒则从较软的环境中脱离出来。An impact crusher is a machine for crushing materials by means of impact crushing by generating high kinetic energy with which the material hits sharp, hard objects, i.e. the wear resistance of the impact chamber lining. The protective lining of the impact chamber belongs to the impact mechanism of the impact crusher. The lining may consist of an impingement plate or an elongated impingement slat. The impact of the block of material against the impact slats produces stress peaks in the material. The stress peaks lead to selective fragmentation. Areas of the material with less strength are comminuted particularly well. Harder particles are released from the softer environment.

由于这种方法导致冲击板条受到很高的磨损。必须定期更换所述冲击板条。因此应能够尽可能简单和快速地更换沉重的冲击板条,以便使生产停顿最小化。由实践已知的是,冲击板条沿其纵向方向插入护衬的容纳部中。为此,冲击板条在其背面上具有基本上T形的保持区。这种T形结构使得在保持区的柄部的侧面形成侧凹。通过所述侧凹保持冲击板条。实际的冲击板条在横截面中基本上设置成矩形的。所述冲击板条具有正面,要破碎的材料被抛向所述正面,所述冲击板条与所述正面隔开间距地具有背面,并具有两个从正面延伸到背面的纵向侧面。正面与背面成一个角度。由此,相邻的纵向棱边伸出不同的距离,从而有意地形成了破碎区。The impact slats are subject to high wear due to this method. The impact slats must be replaced periodically. It should therefore be possible to replace heavy impact strips as simply and quickly as possible in order to minimize production stoppages. It is known from practice that the impact strips are inserted into the receptacles of the lining in their longitudinal direction. For this purpose, the impact strip has a substantially T-shaped holding area on its rear side. This T-shaped configuration results in an undercut on the side of the shank of the holding area. The impact strip is held by the undercut. The actual impact strips are arranged substantially rectangular in cross section. The impingement strip has a front face to which the material to be crushed is thrown, the impingement strip has a back face spaced from the front face, and has two longitudinal sides extending from the front face to the back face. The front and back are at an angle. As a result, adjacent longitudinal edges protrude by different distances, so that crushing zones are intentionally formed.

在未磨损状态下,各冲击板条以其相互平行延伸的纵向侧面这样安装,使得在所述纵向侧面之间存在一个间隙。如果冲击wange设计成弧形的,则在冲击板条之间形成V形或A形的间隙。材料被抛入这些间隙并可能卡牢在这里。由此形成的材料床用作用于将要碰撞的材料的附加保护。另一方面,材料在所述间隙中会导致严重的夹紧,从而只能以非常高的耗费松开冲击板条。这会导致非常高的工作量并由此导致生成停顿。此外,在冲击板条凸形布置时,破碎区的数量并且由此还导致破碎程度较小。当希望以高破碎程度破碎硬质材料时,这是不利的。In the unworn state, the impact strips are mounted with their longitudinal sides extending parallel to one another in such a way that there is a gap between the longitudinal sides. If the impact wange is designed to be curved, a V-shaped or A-shaped gap is formed between the impact slats. Material is thrown into these gaps and can get stuck here. The material bed thus formed serves as additional protection for the material to be struck. On the other hand, the material in the gap can lead to severe clamping, so that the impact strip can only be loosened at a very high cost. This results in a very high workload and thus a build stall. Furthermore, in the case of the convex arrangement of the impact slats, the number of crushing zones and thus also the degree of crushing is lower. This is disadvantageous when it is desired to crush hard materials with a high degree of crushing.

发明内容SUMMARY OF THE INVENTION

由此出发,本发明的目的在于,给出一种改进的冲击板条,所述冲击板条在磨损程度很高时也能容易地安装和拆卸并且特别是在冲击腔的凹入或凸起弯曲的区域内实现了更好的护衬。Proceeding from this, it is the object of the present invention to provide an improved striker strip which can be easily installed and dismantled even at high levels of wear and in particular in recesses or projections of the strike chamber Better lining is achieved in curved areas.

为此,本发明提出一种用于冲击式破碎机的冲击腔护衬的冲击板条,具有以下特征:a)所述冲击板条具有正面、与正面隔开间距的背面和两个纵向侧面,所述纵向侧面从正面延伸到背面;b)所述正面不是平行于背面延伸,而是与背面形成小于90°且大于0°的角度;c)所述两个纵向侧面至少部分地在彼此相交的纵向侧平面中延伸;d)在所述背面上设置相对于所述背面突出的外保持区,所述外保持区具有侧凹,用于能松开地、形锁合地固定冲击板条;e)外保持区具有加宽的底脚和相对于底脚较窄的柄部,所述底脚通过柄部与背面连接,所述侧凹位于柄部的侧向并且由底脚和背面限定,所述侧凹在横截面中分别具有倒圆区域,所述倒圆区域从背面一直延伸到底脚的上侧部;其特征在于以下特征,f)底脚在其背向背面的脚底上具有纵向凹部。To this end, the present invention proposes an impingement strip for an impact chamber lining of an impact crusher, having the following features: a) the impingement strip has a front face, a back face spaced from the front face, and two longitudinal sides , the longitudinal sides extend from the front to the back; b) the front does not extend parallel to the back, but forms an angle with the back of less than 90° and greater than 0°; c) the two longitudinal sides are at least partially at each other extending in intersecting longitudinal side planes; d) an outer retaining region protruding relative to the rear surface is provided on the rear surface, the outer retaining region having an undercut for the releasable, form-fit fixing of the strike plate strip; e) the outer holding area has a widened foot and a shank narrower with respect to the foot, the foot is connected to the back by the shank, the undercut is located laterally of the shank and is formed by the foot and The back is delimited, the undercuts each have in cross-section a rounded area which extends from the back all the way to the upper side of the foot; it is characterized by the following features, f) the sole of the foot on which it faces away from the back There are longitudinal recesses on it.

根据本发明的冲击板条用于给冲击式破碎机的冲击腔加护衬。所述冲击式破碎机将材料抛向冲击板条的方向,以便通过撞击来粉碎材料。所述冲击板条具有设定为用于材料撞击的正面和与正面隔开间距的背面。正面和背面由两个纵向侧面相互连接。所述冲击板条可以从正面一直磨损到背面前面不远处。冲击板条的这个设定为用于磨损的部段在横截面中是四边形的。The impact strip according to the invention is used for lining the impact chamber of an impact crusher. The impact crusher throws the material in the direction of the impact slats in order to crush the material by impact. The impact panel has a front face configured for material impact and a back face spaced from the front face. The front and back are connected to each other by two longitudinal sides. The impingement slats may wear from the front to a short distance in front of the back. This section of the impact strip, which is intended for wear, is quadrilateral in cross section.

根据本发明,所述正面不是平行于背面延伸而是与背面形成小于90°且大于0°的角度。所述角度优选在10°至20°的范围内。优选所述角度为12°至18°。15°的角度对于很多应用场合都是适当的并且是特别有利的。所述正面相对于背面倾斜地设置。According to the invention, the front face does not extend parallel to the rear face but forms an angle with the rear face of less than 90° and greater than 0°. Said angle is preferably in the range of 10° to 20°. Preferably the angle is 12° to 18°. An angle of 15° is suitable for many applications and is particularly advantageous. The front side is arranged obliquely with respect to the back side.

冲击板条具有用于将冲击板条固定在冲击腔的支座上的保持区。所述保持区不参与冲击板条的磨损。冲击板条的这个部分仅用于实现锚定和用于便于拆卸地固定冲击板条。在背面上,可以设置相对于背面突出的、带有侧凹的保持区,用于能松开地、形锁合地将冲击板条固定冲击腔中的支座上。备选地,冲击板条具有内保持区,用于容纳螺纹连接结构。冲击板条由于其伸长的形状用多个螺纹连接结构来固定,从而也设有多个内保持区。所述内保持区特别是用于螺栓的通道,所述螺栓从正面装入冲击板条中。螺栓头这里较深地嵌入冲击板条。The striker strip has a holding area for fixing the striker strip on the support of the strike chamber. The holding zone does not participate in the wear of the impact slats. This part of the striker strip is only used for anchoring and for easily detachable fixing of the striker strip. On the rear side, a holding region with an undercut can be provided which protrudes relative to the rear side for releasably, form-fittingly fixing the striker strip to a seat in the strike chamber. Alternatively, the striker strip has an inner retention area for accommodating the threaded connection. Due to its elongated shape, the impact strip is secured with a plurality of threaded connections, so that it is also provided with a plurality of inner retention areas. The inner holding area is in particular a passage for the bolts which are inserted into the striker strip from the front. The bolt heads are here deeply embedded in the impact battens.

根据本发明的冲击板条具有纵向侧面,各纵向侧面在纵向侧平面中延伸。在现有技术中,纵向侧面或者说纵向侧平面相互平行延伸。因此纵向侧平面不相交。根据本发明希望的是,纵向侧面至少部分地、优选大部分(多于50%)并且特别是全部在其中延伸的所述纵向侧平面彼此相交。这意味着,各纵向侧面不是相互平行延伸的,而是成一个角度。纵向侧面的这种倾斜的侧部形状使得能够将冲击板条定位在冲击腔的圆形区段中,而不会在此时在相邻的冲击板条之间形成V形间隙。总体上由此能够改进冲击腔的护衬。可以将冲击板条的更多用于磨损的材料安装在冲击腔的内部,从而提高了使用寿命。对于护衬的每单位长度存在更多的破碎区。由此实现了更高的破碎程度,这特别是对于较硬的材料是有利的。此外,已破碎的材料明显不能轻易地进入相邻的冲击板条之间,因为避免了在冲击板条之间出现V形间隙。当由于磨损必须进行更换时,这又使得冲击板条的拆除变得容易。相交的纵向侧平面可以相对于彼此这样设置,使得冲击板条朝正面变窄。在这种情况下,冲击板条非常好地适于安装在凹入的弧形区段中。利用根据本发明的冲击板条,在冲击腔内部也可以实现较小的半径。The impingement strip according to the invention has longitudinal sides, each of which extends in the longitudinal side plane. In the prior art, the longitudinal sides or longitudinal side planes extend parallel to one another. Therefore the longitudinal side planes do not intersect. It is desired according to the invention that the longitudinal side planes in which the longitudinal sides extend at least partially, preferably for the most part (more than 50%) and in particular all intersect each other. This means that the longitudinal sides do not extend parallel to each other, but at an angle. This sloping side shape of the longitudinal sides makes it possible to position the impingement slats in the circular section of the impingement cavity without creating a V-shaped gap between adjacent impingement slats at this time. Overall, the lining of the impingement chamber can thus be improved. More of the wear material of the impact slats can be installed inside the impact chamber, thereby increasing service life. There are more crush zones per unit length of the liner. As a result, a higher degree of fragmentation is achieved, which is advantageous in particular for harder materials. In addition, the crushed material obviously cannot easily enter between adjacent impingement slats, since V-shaped gaps between the impingement slats are avoided. This in turn facilitates the removal of the impact slats when replacement is necessary due to wear. The intersecting longitudinal side planes can be arranged relative to one another in such a way that the impact strip narrows towards the front. In this case, the impact slats are very well adapted to fit in the concave arcuate section. With the impact strip according to the invention, smaller radii can also be achieved inside the impact chamber.

在本发明的范围内可能的是,只有两个纵向侧面中的一个部分地、大部分地或完整地设置成与背面成不同于90°的角度,从而另一个纵向侧面垂直于背面。在这种情况下纵向侧平面也相交,并且是与冲击板条的正面隔开间距或与背面隔开间距地相交。It is possible within the scope of the invention that only one of the two longitudinal sides is arranged partially, mostly or completely at an angle different from 90° to the rear, so that the other longitudinal side is perpendicular to the rear. The longitudinal side planes also intersect in this case, either at a distance from the front face of the impact strip or at a distance from the rear face.

纵向侧平面相交的交线优选位于冲击板条的纵向中平面中。所述纵向中平面垂直于背面。所述纵向中平面在中央分布通过保持区。在中央延伸的交线意味着,两个纵向侧面与纵向中平面成相同的角度。所述角度优选在4°至8°、特别是在6°至7°的范围内,所述角度特别可以是6.5°。因此,在两个纵向侧平面上观察,就得到8°至16°的角度,特别是13°的角度。这个角度与冲击板条是用于冲击腔的凹入的区域还是凸出的区域无关。The line of intersection where the longitudinal side planes meet is preferably located in the longitudinal midplane of the impact panel. The longitudinal midplane is perpendicular to the back. The longitudinal midplane is distributed centrally through the retention zone. A line of intersection extending in the center means that the two longitudinal sides are at the same angle to the longitudinal midplane. The angle is preferably in the range of 4° to 8°, in particular 6° to 7°, the angle may in particular be 6.5°. Thus, viewed in two longitudinal side planes, an angle of 8° to 16° is obtained, in particular an angle of 13°. This angle is independent of whether the impact slats are used for the concave or convex regions of the impact chamber.

上侧(正面)优选相对于背面在12°至17°并且特别是在13°至16°的角度范围内延伸。对于很多应用场合,15°的角度已经证明是有利的并且是优选的。The upper side (front side) preferably extends in an angular range of 12° to 17° and in particular 13° to 16° with respect to the rear side. An angle of 15° has proven to be advantageous and is preferred for many applications.

为了改善利用率,保持区的设计造型也有非常重要的作用。外保持区优选具有加宽的底脚和相对于底脚较窄的柄部。所述底脚通过柄部与冲击板条的背面连接。在柄部的两侧设置侧凹。所述侧凹由底脚和背面限定。侧凹在横截面中分别具有倒圆区域,所述倒圆区域一直延伸到底脚的侧部。所述倒圆区域优选在侧凹的整个轮廓上延伸,至少只要是所述轮廓涉及柄部的区域。倒圆部特别是具有恒定的半径,所述板件的尺寸确定为,使得所述它沿切向从背面出发一直延伸到底脚。所述半径至少为10mm,优选为14mm或更大。In order to improve the utilization rate, the design shape of the maintenance area also plays a very important role. The outer retention area preferably has a widened foot and a narrower shank relative to the foot. The feet are connected to the back of the impact slat through a handle. Undercuts are provided on both sides of the handle. The undercut is defined by the foot and the back. The undercuts each have a rounded area in cross section which extends as far as the side of the foot. The rounded area preferably extends over the entire contour of the undercut, at least as long as the contour relates to the area of the shank. In particular, the rounding has a constant radius, and the plate is dimensioned such that it extends tangentially from the rear all the way to the foot. The radius is at least 10mm, preferably 14mm or more.

底脚朝向背面的侧面构造成侧部,所述侧部与背面成18°至20°的角度、特别是成20°的角度。底脚的侧部优选沿切向连接在倒圆区域上。由于倒圆区域与侧部之间以及与冲击板条的背面之间切向的过渡部,不存在可能出现应力集中的区域。这种连续的过渡部和缓地将可能出现的应力导入邻接的材料区域中。设置在底脚区域中的材料均匀地受载。这种对材料更好的利用使得可以在底脚区域中节省材料,这又有助于改进冲击板条的利用率。The side of the foot facing the rear is formed as a side which is at an angle of 18° to 20°, in particular at an angle of 20°, with the rear. The sides of the foot preferably adjoin the rounded area tangentially. Due to the tangential transitions between the rounded area and the sides and with the backside of the impingement strip, there are no areas where stress concentrations can occur. This continuous transition gently induces possible stresses into the adjoining material regions. The material arranged in the area of the footing is uniformly loaded. This better use of material makes it possible to save material in the area of the footing, which in turn helps to improve the utilization of the impact slats.

在本发明的一个有利的改进方案中,底脚在其背离背面的脚底上具有纵向凹部。所述纵向凹部设定为用于在底脚区域中节省材料。所述纵向凹部优选比柄部宽。所述纵向凹部同样应构造成,使得不出现应力峰值。因此,所述纵向凹部不应具有尖锐的过渡部或棱边。所述纵向凹部可以具有最低位置,所述最低位置为底脚高度(不包括侧部)的20%至40%。优选该深度在所述高度的约30%至35%的范围内延伸。In an advantageous development of the invention, the foot has a longitudinal recess on its sole facing away from the back. The longitudinal recesses are designed to save material in the area of the feet. The longitudinal recess is preferably wider than the shank. The longitudinal recesses should likewise be designed such that no stress peaks occur. Therefore, the longitudinal recesses should not have sharp transitions or edges. The longitudinal recess may have a lowest position which is 20% to 40% of the height of the foot (excluding the sides). Preferably this depth extends in the range of about 30% to 35% of said height.

所述纵向凹部可以在其横向上是倒圆的,从而在中央、即在纵向中平面的区域内存在所述深度,并且所述深度朝T形底脚的边缘侧连续降低。The longitudinal recess can be rounded in its transverse direction, so that the depth is present centrally, ie in the region of the longitudinal midplane, and decreases continuously towards the edge side of the T-foot.

整个保持区优选构造成镜像对称的,这使得可以沿纵向从支座中拔出冲击板条并对其进行翻转。在达到确定磨损程度之后,可以将所述冲击板条翻转和/或将其用在冲击式破碎机的其他区域中。The entire holding area is preferably designed to be mirror-symmetrical, which makes it possible to extract the impact strip from the support in the longitudinal direction and to turn it over. After a certain degree of wear has been reached, the impact strip can be turned over and/or used in other areas of the impact crusher.

冲击板条的这种优化的形状改进了利用率。这种冲击板条能够容易地安装和拆卸。所述冲击板条在外保持区中具有很小的切口(应力集中)效应,这是因为在底脚上有确定的侧部角并且在柄部的区域中有倒圆的过渡部。此外,在横截面形状方面优化的、具有倾斜的侧部的冲击板条能够非常有利地在凹入或凸出弯曲的冲击腔中使用,但不仅是用在冲击板条能够安装在平坦以及倒圆的区域中以便给冲击腔加护衬的场合。如果彼此相邻的、具有反向的侧部角的冲击板条相互并排设置,则所述冲击板条之间的间隙具有恒定的宽度。但撞击的材料无法容易地进入间隙较深的区域,因为至少一个间隙与背面成角度地延伸。根据具体的撞击方向,材料必然首先在与撞击方向成角度的间隙的壁部上转向。此时材料会失去动能。所述间隙由此仅由没有高度致密化的材料填充。这使得冲击板条的更换变得容易。This optimized shape of the impact slats improves utilization. Such impact slats can be easily installed and removed. The impact strips have a small notch (stress concentration) effect in the outer holding area, because of the defined side corners on the foot and the rounded transition in the region of the shank. Furthermore, impact strips with sloping sides optimized in terms of cross-sectional shape can be used very advantageously in concavely or convexly curved impact chambers, but not only when impact strips can be installed in flat as well as inverted In a rounded area for lining the impact chamber. If adjacent impingement strips with opposite side angles are arranged next to each other, the gap between the impingement strips has a constant width. But the impinging material cannot easily enter the deeper areas of the gap because at least one of the gaps extends at an angle to the backside. Depending on the specific impact direction, the material must first be turned on the walls of the gap angled to the impact direction. At this point the material loses kinetic energy. The gaps are thus filled only with material that is not highly densified. This makes replacement of the impact slats easy.

附图说明Description of drawings

下面参考在示意性的附图中示出的实施例来说明本发明。其中:The invention is explained below with reference to the embodiments shown in the schematic drawings. in:

图1用横向剖视图示出具有外保持区的冲击板条的第一实施形式;FIG. 1 shows a first embodiment of an impact strip with an outer holding area in a transverse section;

图2同样用横向剖视图示出图1的冲击板条的另一个图示;FIG. 2 shows another illustration of the impact panel of FIG. 1 , also in transverse section;

图3用横向剖视图示出具有外保持区的冲击板条的另一个实施形式;FIG. 3 shows another embodiment of an impact strip with an outer holding area in a transverse section;

图4同样用横向剖视图示出具有内保持区的冲击板条的另一个实施形式;FIG. 4 also shows another embodiment of an impact strip with an inner holding area in a transverse section;

图5同样用横向剖视图示出具有外保持区的冲击板条的另一个实施形式;FIG. 5 also shows another embodiment of an impact strip with an outer holding area in a transverse section;

图6同样用横向剖视图示出图5的冲击板条的另一个图示;FIG. 6 shows another illustration of the impact panel of FIG. 5, also in transverse section;

图7同样用横向剖视图示出具有外保持区的冲击板条的另一个实施形式;FIG. 7 shows another embodiment of an impact strip with an outer holding area, also in transverse section;

图8示出处于凸出布置形式中的图5的冲击板条Figure 8 shows the strike slat of Figure 5 in a protruding arrangement

图9示出处于凹入布置形式中的图1的冲击板条;Figure 9 shows the strike slat of Figure 1 in a recessed arrangement;

图10示出处于平直布置形式中的图1和6的冲击板条;以及Figure 10 shows the strike slat of Figures 1 and 6 in a flat arrangement; and

图11示出冲击板条的透视图。Figure 11 shows a perspective view of the impact panel.

具体实施方式Detailed ways

图1用横向剖视图示出冲击板条1。所述冲击板条1安装在冲击式破碎机的没有详细示出的冲击腔中。(冲击板条)在图平面中的上部设定为要尽可能长时间地承受要破碎的材料的撞击。这个部分是磨损区。冲击板条1在图平面中的下部区域用于将冲击板条1固定在冲击式破碎机上。FIG. 1 shows an impingement strip 1 in a transverse section. The impact strip 1 is installed in an impact chamber of an impact crusher, not shown in detail. The upper part of the (impact slats) in the plane of the drawing is set to withstand the impact of the material to be broken for as long as possible. This part is the wear area. The lower region of the impact strip 1 in the plane of the drawing serves to fasten the impact strip 1 to the impact crusher.

冲击板条1在其上部区域中具有基本上四边形的横截面。冲击板条1具有用于让材料撞击的正面2。与正面2隔开间距地设有背面3。背面3通过两个纵向侧面4、5与正面2连接,从而得到所述四边形的轮廓。在背面3上有保持区6向后突出。保持区6在横截面中具有T形轮廓并且与背面3一起构成侧凹7、8,所述侧凹位于柄部9的侧面。保持区6的柄部9是与保持区6加宽的底脚10的连接元件,通过所述柄部和底脚形成所述T形。The impact strip 1 has a substantially quadrangular cross-section in its upper region. The impact strip 1 has a front face 2 for impacting the material. A rear surface 3 is provided at a distance from the front surface 2 . The rear face 3 is connected to the front face 2 by two longitudinal sides 4 , 5 , resulting in the quadrilateral contour. On the rear face 3 there is a holding area 6 which protrudes rearwards. The holding area 6 has a T-shaped profile in cross-section and, together with the back face 3 , forms undercuts 7 , 8 which are flanked by the shank 9 . The shank 9 of the holding area 6 is the connecting element with the feet 10 widened by the holding area 6 , by means of which the shank and the feet form the T-shape.

保持区6明显小于背面3上方的设置为用于发生磨损的区域。保持区6只需构造成具有必要的尺寸。在冲击板条1磨损之后,保持区被废弃处理。对于冲击板条1的运行安全性重要的是,冲击板条1在运行期间不会断开或裂开。由于冲击板条1通过材料的撞击主要受到压力加载,并且较少受到扭矩加载,对于保持区6的要求较低,因此,底脚10和柄部9的轮廓仍存在改进的空间。侧凹7、8的绝大部分构造成倒圆区域11、12。所述倒圆区域11、12沿切向从平直的背面3过渡到柄部9并从这里过渡到底脚10倾斜的侧部13、14,所述侧部朝向背面3。侧部13、14的角度在该实施例中为20°。The holding area 6 is significantly smaller than the area above the back face 3 which is provided for wear to occur. The holding area 6 need only be constructed with the necessary dimensions. After the impingement strip 1 has worn away, the holding area is discarded. It is important for the operational safety of the impact strip 1 that the impact strip 1 does not break or split during operation. Since the impact strip 1 is primarily compressive and less torque-loaded by the impact of the material, the requirements for the holding zone 6 are lower, and therefore there is still room for improvement in the profile of the foot 10 and shank 9 . Most of the undercuts 7 , 8 are formed as rounded regions 11 , 12 . The rounded areas 11 , 12 transition tangentially from the flat back 3 to the shank 9 and from there to the inclined sides 13 , 14 of the foot 10 which face the back 3 . The angle of the sides 13, 14 is 20° in this embodiment.

底脚10还在其背向背面3的脚底15上具有纵向凹部16。纵向凹部16构造成凹形的并且是完整倒圆的。纵向凹部16比柄部19宽。所述纵向凹部在大于底脚10的50%的宽度上延伸。纵向凹部6用于在底脚10的区域中节省材料。由于纵向凹部16同时不应产生切口应力集中效应,所述纵向凹部以非常大的半径倒圆,类似于平坦的凹坑。The foot 10 also has a longitudinal recess 16 on its sole 15 facing away from the rear face 3 . The longitudinal recess 16 is concave and is completely rounded. The longitudinal recess 16 is wider than the shank 19 . The longitudinal recesses extend over more than 50% of the width of the foot 10 . The longitudinal recesses 6 serve to save material in the region of the feet 10 . Since the longitudinal recesses 16 at the same time should not produce notch stress concentration effects, they are rounded with a very large radius, similar to a flat dimple.

图2再次用剖视图示出图1的冲击板条1,其中补充了角度和长度的附图标记。所述冲击板条1在其背面3的下方、即在保持区6的范围内关于纵向中平面MLE镜像对称地构成。这种对称性已知持续到在图平面中左侧的纵向侧面4的高度H1处。由于正面3角度W3为15°的倾斜位置,超过H1的前部区域是不对称的。纵向中平面MLE与在图平面中左侧的纵向侧面4之间的角度W1为6.5°。在相对一侧,纵向中平面MLE与第二纵向侧面5之间的角度同样为6.5度。第二纵向侧面5相应地较高并且具有大于相对的纵向侧面4的高度H1的高度H2。(所述高度的)比例约为2:1。FIG. 2 shows again the impact strip 1 of FIG. 1 in a sectional view, with the reference numerals for angles and lengths supplemented. The impact strip 1 is formed below its rear face 3 , that is to say in the region of the holding region 6 , mirror-symmetrical with respect to the longitudinal midplane MLE. This symmetry is known to continue up to the height H1 of the left longitudinal side 4 in the plane of the drawing. Due to the inclined position of the front 3 angle W3 of 15°, the front area beyond H1 is asymmetrical. The angle W1 between the longitudinal midplane MLE and the left longitudinal side 4 in the plane of the drawing is 6.5°. On the opposite side, the angle between the longitudinal midplane MLE and the second longitudinal side 5 is likewise 6.5 degrees. The second longitudinal side 5 is correspondingly higher and has a height H2 that is greater than the height H1 of the opposite longitudinal side 4 . The ratio (of the heights) is about 2:1.

平直的纵向侧面4、5完全在纵向侧平面E1、E2中延伸。纵向侧平面E1、E2在交线S上相交,所述交线在所选的剖视图中作为点可见。交线S在正面2的上方与其隔开间距。由于角度W1对于两个纵向侧面4、5是相同的,纵向侧平面E1、E2的交线S位于纵向中平面MLE中。这使得可以将冲击板条1翻转180°(使用)。The straight longitudinal sides 4, 5 extend completely in the longitudinal side planes E1, E2. The longitudinal side planes E1 , E2 intersect on the intersection S, which is visible as a point in the selected sectional view. The line of intersection S is above the front face 2 at a distance therefrom. Since the angle W1 is the same for both longitudinal sides 4, 5, the intersection S of the longitudinal side planes E1, E2 lies in the longitudinal midplane MLE. This makes it possible to turn the impact strip 1 by 180° (use).

由于冲击板条1向上逐渐变窄,背面3的宽度B1大于正面2垂直于纵向中平面MLE的宽度B2。宽度差大约为15%。这种冲击板条1具有约为101mm的高度H2。Since the impingement strip 1 tapers upwards, the width B1 of the rear face 3 is greater than the width B2 of the front face 2 perpendicular to the longitudinal midplane MLE. The width difference is about 15%. Such an impingement strip 1 has a height H2 of approximately 101 mm.

高度H3表示保持区6从背面3开始测量的高度。这个高度约为50mm,从而较长的纵向侧面5的高度H2与保持区6的高H3的比约为2:1。The height H3 represents the height of the holding area 6 measured from the back surface 3 . This height is approximately 50 mm, so that the ratio of the height H2 of the longer longitudinal side 5 to the height H3 of the holding area 6 is approximately 2:1.

宽度B3表示柄部6的宽度。柄部9是冲击板条1最窄的区域。柄部9比邻接的底脚10要窄。底脚10的宽度B4与柄部9的宽度B3之间的比约为2:1。The width B3 represents the width of the handle portion 6 . The shank 9 is the narrowest area of the impact strip 1 . The shank 9 is narrower than the adjoining feet 10 . The ratio between the width B4 of the foot 10 and the width B3 of the shank 9 is approximately 2:1.

高度H5表示底脚10不包括侧部13、14的高度。高度H5为整个保持区6的高度H3的约40%。较宽的底脚10与明显较窄的柄部9之间的过渡部通过倾斜的侧部13、14实现,所述侧部分别以20°的角度W2(相对于背面)过渡到倒圆的区域11、12中。在这种情况下,倒圆部的半径R2为14mm。冲击板条1所有其他的角部都用5mm的半径R1倒圆。The height H5 represents the height of the foot 10 excluding the sides 13 , 14 . The height H5 is about 40% of the height H3 of the entire holding area 6 . The transition between the wider foot 10 and the significantly narrower shank 9 is achieved by sloping sides 13 , 14 , which in each case transition at an angle W2 of 20° (relative to the back) to rounded in areas 11 and 12. In this case, the radius R2 of the rounded portion is 14 mm. All other corners of the impact strip 1 are rounded with a radius R1 of 5 mm.

在底脚10的脚底15上用R3标注了纵向凹部16的半径。所述纵向凹部16是整体倒圆的。半径R3在该实施例中为35mm,同时总宽度B4为70mm。纵向凹部16的最大深度H4(在纵向中平面中测量)为7mm。纵向凹部16的深度H4由此在底脚10的高度H5的三分之一上延伸。The radius of the longitudinal recess 16 is marked with R3 on the sole 15 of the foot 10 . Said longitudinal recess 16 is rounded as a whole. The radius R3 is 35 mm in this example, while the overall width B4 is 70 mm. The maximum depth H4 of the longitudinal recess 16 (measured in the longitudinal mid-plane) is 7 mm. The depth H4 of the longitudinal recess 16 thus extends over one third of the height H5 of the foot 10 .

图3的实施例与图1和2的实施例的区别在于,纵向侧面4、5不是完全在相交的纵向侧平面(未详细示出)的内部延伸。纵向侧面4、5分别具有上部的纵向侧面部段17、18和下部的纵向侧面部段19、20,所述上部的纵向侧面部段按上面所述方式倾斜,而所述下部的纵向侧面部段垂直于背面3。虚线示出上部和下部的纵向侧面部段17至20之间的界线。上部的纵向侧面部段17、18在纵向侧面4、5的高度H1、H2的大于50%上延伸。The embodiment of FIG. 3 differs from the embodiment of FIGS. 1 and 2 in that the longitudinal sides 4 , 5 do not extend completely inside the intersecting longitudinal side planes (not shown in detail). The longitudinal flanks 4 , 5 each have upper longitudinal flank sections 17 , 18 and lower longitudinal flank sections 19 , 20 , which are inclined in the manner described above, and the lower longitudinal flank sections 19 , 20 . The segment is perpendicular to the back 3. The dashed line shows the boundary between the upper and lower longitudinal side sections 17 to 20 . The upper longitudinal side sections 17 , 18 extend over more than 50% of the heights H1 , H2 of the longitudinal sides 4 , 5 .

图4的实施例与图1和2的实施例的区别在于,没有外保持区,而是存在内保持区6a。内保持区6a用虚线示出。这是横截面中为圆形的并且在直径上为台阶状的通孔,用于容纳螺纹连接结构。直径上的台阶部这样定位,使得没有详细示出的螺栓头完全缩入正面3的后面。所述通孔在螺纹头的上方在运行期间被材料填塞。所述材料保护螺栓头。The embodiment of Fig. 4 differs from the embodiment of Figs. 1 and 2 in that there is no outer retention area, but an inner retention area 6a. The inner holding area 6a is shown in dashed lines. This is a through hole that is circular in cross-section and stepped in diameter for accommodating a threaded connection. The diametrical steps are positioned in such a way that the screw heads, not shown in detail, are fully retracted behind the front face 3 . The through hole is filled with material during operation above the thread head. The material protects the bolt head.

图5的实施例与图1和2的实施例的区别仅在于,纵向侧面4、5沿相反的方向、并且这里是向外倾斜。由此,正面2比背面3宽。保持区6的外形、即柄部9和底脚10的外形是相同的。因此可以参考图1和2的说明。The embodiment of FIG. 5 differs from the embodiment of FIGS. 1 and 2 only in that the longitudinal sides 4 , 5 are in opposite directions, and here are inclined outwards. Thereby, the front surface 2 is wider than the back surface 3 . The outer shape of the holding area 6, ie the outer shape of the shank 9 and the foot 10, is the same. Reference may therefore be made to the description of FIGS. 1 and 2 .

图6再次参考尺寸和角度示出比例关系,其中为了避免重复,主要说明区别。纵向侧面4的角度W1同样为6.5°。纵向侧面4只是沿相反的反向倾斜,从而冲击板条1朝其正面2不是变窄,而是变宽。背面3的宽度B1基本上是不变的,而前面2的宽度B2现在大于背面3的宽度。由于正面2的高度H2和H1基本上保持相同,正面2和背面3之间角度W3也基本上以15°保持恒定,在绝对值上考察,B1和B2的差保持相同大小,只是正负号相反。纵向侧平面E1和E2也在交线S上相交,所述交线位于纵向中平面MLE中并且与背面3隔开间距设置。Figure 6 again shows the proportional relationship with reference to dimensions and angles, wherein to avoid repetition, the differences are mainly explained. The angle W1 of the longitudinal flanks 4 is likewise 6.5°. The longitudinal flanks 4 are only inclined in opposite directions, so that the impact strip 1 does not narrow but widens towards its front face 2 . The width B1 of the back face 3 is essentially unchanged, while the width B2 of the front face 2 is now greater than the width of the back face 3 . Since the heights H2 and H1 of the front side 2 are basically the same, the angle W3 between the front side 2 and the back side 3 is also basically kept constant at 15°. Considering the absolute value, the difference between B1 and B2 remains the same size, just the sign on the contrary. The longitudinal side planes E1 and E2 also intersect on the intersection S, which is located in the longitudinal midplane MLE and is arranged at a distance from the rear face 3 .

图7示出图5和6的一个变型方案,其中,纵向侧面4、5与该实施例类似地不是完整地在纵向侧平面中延伸,而是仅大部分在纵向侧平面中延伸。纵向侧面4、5分别具有上部的纵向侧面部段17、18和下部的纵向侧面部段19、20,所述上部的纵向侧面部段按上面所述方式倾斜,而所述下部的纵向侧面部段垂直于背面3。虚线示出上部和下部的纵向侧面部段17至20之间的界线。上部的纵向侧面部段17、18在纵向侧面4、5的高度H1、H2的大于50%上延伸。FIG. 7 shows a variant of FIGS. 5 and 6 , in which the longitudinal sides 4 , 5 do not extend completely in the longitudinal side plane, but only for the most part, as in the exemplary embodiment. The longitudinal flanks 4 , 5 each have upper longitudinal flank sections 17 , 18 and lower longitudinal flank sections 19 , 20 , which are inclined in the manner described above, and the lower longitudinal flank sections 19 , 20 . The segment is perpendicular to the back 3. The dashed line shows the boundary between the upper and lower longitudinal side sections 17 to 20 . The upper longitudinal side sections 17 , 18 extend over more than 50% of the heights H1 , H2 of the longitudinal sides 4 , 5 .

图8至10示出三个不同的安装状态。图8举例示出三个根据图5和6的实施例的冲击板条1。所述冲击板条1弧形地设置。相邻的冲击板条1(之间)分别偏转一个13°的角度设置。相邻的冲击板条在它们之间形成一个具有保持相同的宽度的间隙。所述冲击板条1适于对冲击腔的凸形部段加护衬。Figures 8 to 10 show three different installation states. FIG. 8 shows, by way of example, three impact strips 1 according to the embodiments of FIGS. 5 and 6 . The impact strips 1 are arranged in an arc. Adjacent impact strips 1 (between) are respectively deflected by an angle of 13°. Adjacent impingement slats form a gap between them that remains the same width. The impingement strip 1 is suitable for lining the convex section of the impingement cavity.

图9的实施例示出具有与根据图1和2的相同结构形式的三个冲击板条1。相邻的冲击板条1也偏转一个13°的角度设置。相邻的冲击板条在它们之间形成一个具有保持相同的宽度的间隙。所述冲击板条1适于对冲击腔的凹形部段加护衬。The embodiment of FIG. 9 shows three impact strips 1 with the same construction as according to FIGS. 1 and 2 . The adjacent impact slats 1 are also deflected by an angular setting of 13°. Adjacent impingement slats form a gap between them that remains the same width. The impingement strip 1 is suitable for lining the concave section of the impingement cavity.

图10的实施例示出两个外侧的根据图5的实施例的冲击板条1和一个中间的根据图1的实施例的冲击板条1。通过适配的侧部角度,相邻的冲击板条1之间的间隙在宽度上保持恒定。冲击板条1的这种布置形式适于对冲击腔的平直部段加护衬。在这种情况下,不同结构形式的冲击板条1交替地设置。根据本发明的冲击板条可以由金属铸造材料、陶瓷材料或由包括带有陶瓷成分的钢的杂化材料制成。本发明不仅限于确定的材料,只要所述材料能以足够的使用寿命破碎矿物材料。The embodiment of FIG. 10 shows two outer impingement strips 1 according to the embodiment of FIG. 5 and a middle impingement strip 1 according to the embodiment of FIG. 1 . Due to the adapted side angle, the gap between adjacent impingement strips 1 remains constant in width. This arrangement of impingement strips 1 is suitable for lining straight sections of the impingement chamber. In this case, impingement strips 1 of different designs are arranged alternately. The impingement strips according to the invention can be made of metal cast materials, ceramic materials or hybrid materials comprising steel with a ceramic component. The present invention is not limited to certain materials, as long as said materials are capable of breaking up mineral materials with a sufficient service life.

图11示出,冲击板条在其整个长度上具有保持相同的横截面,如在图1至10中示出的那样。FIG. 11 shows that the impact strip has a cross section that remains the same over its entire length, as shown in FIGS. 1 to 10 .

附图标记列表List of reference signs

1 冲击板条1 impact slat

2 正面2 front

3 背面3 back

4 纵向侧面4 Longitudinal sides

5 纵向侧面5 Longitudinal sides

6 外保持区6 outer holding area

6a 内保持区Holding area within 6a

7 侧凹7 undercut

8 侧凹8 undercut

9 柄部9 handle

10 底脚10 feet

11 倒圆区域11 Rounded area

12 倒圆区域12 Rounded area

13 侧部13 side

14 侧部14 side

15 脚底15 soles

16 纵向凹部16 Longitudinal recess

17 上部的纵向侧面部段17 Upper longitudinal side section

18 上部的纵向侧面部段18 Upper longitudinal side section

19 下部的纵向侧面部段19 Lower longitudinal side section

20 下部的纵向侧面部段20 Lower longitudinal side section

B1 宽度B1 width

B2 宽度B2 width

B3 宽度B3 width

B4 宽度B4 width

E1 纵向侧平面E1 Longitudinal side plane

E2 纵向侧平面E2 Longitudinal side plane

H1 高度H1 height

H2 高度H2 height

H3 高度H3 height

H4 高度H4 height

H5 高度H5 height

MLE 纵向中平面MLE longitudinal midplane

R1 半径R1 radius

R2 半径R2 radius

R3 半径R3 radius

S 交线S intersection

W1 角度W1 angle

W2 角度W2 angle

W3 角度W3 angle

Claims (16)

1. An impact strip for an impact chamber liner of an impact crusher, having the following features:
a) the impact strip (1) has a front side (2), a rear side (3) spaced apart from the front side (2), and two longitudinal side faces (4, 5) which extend from the front side (2) to the rear side (3);
b) the front side (2) does not extend parallel to the rear side (3) but forms an angle (W3) with the rear side (3) which is smaller than 90 DEG and larger than 0 DEG;
c) the two longitudinal sides (4, 5) extending at least partially in longitudinal side planes (E1, E2) intersecting each other;
d) an outer holding region (6) which protrudes relative to the rear side (3) and has undercuts (7, 8) for the releasable, positive-locking fastening of the impact strip (1) is provided on the rear side (3);
e) the outer holding region (6) has a widened foot (10) and a shank (9) which is narrower relative to the foot (10), the foot (10) being connected to the rear side (3) via the shank (9), the undercuts (7, 8) being located laterally of the shank (9) and being defined by the foot (10) and the rear side (3), the undercuts (7, 8) each having, in cross section, a rounded region (11, 12) which extends from the rear side (3) up to an upper side (13, 14) of the foot (10);
which is characterized in that the method is characterized in that,
f) the foot (10) has a longitudinal recess (16) on the sole (15) thereof facing away from the rear side (3).
2. The impact strip according to claim 1, characterized in that a majority of the longitudinal sides (4, 5) extend in the longitudinal side planes (E1, E2) intersecting each other.
3. An impact strip according to claim 1 or 2, characterised in that it has an inner retaining zone (6a) for accommodating a threaded connection.
4. The impact strip according to claim 3, characterized in that the longitudinal side planes (E1, E2) intersect on an intersection line (S) which lies in a longitudinal mid-plane (MLE) of the impact strip (1), which is perpendicular to the rear face (3) and centrally extends through the inner holding zone (6a) or the outer holding zone (6).
5. The impact strip according to claim 4, characterized in that the intersection (S) of the longitudinal side planes (E1, E2) extends at a distance from the front face (2), each longitudinal side plane (E1, E2) making an angle (W1) of 4 ° to 8 ° with the longitudinal mid-plane (MLE).
6. The impact strip according to claim 4, characterized in that the intersection (S) of the longitudinal side planes (E1, E2) extends at a distance from the rear face (3), each longitudinal side plane (E1, E2) making an angle (W1) of 4 ° to 8 ° with the longitudinal mid-plane (MLE).
7. The impact strip according to claim 4, characterized in that the angle (W1) between the longitudinal side planes (E1, E2) and the longitudinal mid-plane (MLE) is 6 ° to 7 °.
8. The impact strip according to claim 1 or 2, characterized in that the angle (W3) between the front face (2) and the back face (3) is 12 ° to 17 °.
9. An impact strip according to claim 1, characterised in that the upper side (13, 14) of the foot (10) is arranged at an angle (W2) of 18 ° to 22 ° to the back face (3).
10. The impact strip according to claim 1 or 2, characterized in that the rounded areas (11, 12) transition tangentially into the back face (3) of the impact strip (1) and into the upper side (13, 14) of the foot (10).
11. An impact strip according to claim 1 or 2, characterised in that said longitudinal recess (16) is wider than the shank (9).
12. The impact strip according to claim 1 or 2, characterized in that the foot (10) has a height (H5) measured perpendicular to the back face (3) and the longitudinal recess (16) has a depth (H4) measured perpendicular to the back face (3), said depth (H4) at the lowest point being 20-40% of said height (H5).
13. The impact strip according to claim 1 or 2, characterized in that the longitudinal recess (16) is rounded in the transverse direction.
14. The impact strip according to claim 4, characterized in that the outer retaining zone (6) is constructed mirror-symmetrically with respect to the longitudinal mid-plane (MLE).
15. The impact strip according to claim 4, characterized in that the inner retaining zone (6a) is constructed mirror-symmetrically with respect to the longitudinal mid-plane (MLE).
16. The impact strip according to claim 1 or 2, characterized in that the rounded areas (11, 12) each have a radius of at least 10 mm.
CN201810627984.4A 2017-06-16 2018-06-19 impact slats Expired - Fee Related CN109127003B (en)

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DE102017113233.3 2017-06-16
DE102017113233.3A DE102017113233B4 (en) 2017-06-16 2017-06-16 impact bar

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CN109127003B true CN109127003B (en) 2020-08-25

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CN103081299A (en) * 2010-07-09 2013-05-01 布鲁萨电子公司 Laminated rotor for rotating electric machine
CN102463173A (en) * 2010-11-05 2012-05-23 朝阳重型机器发展有限公司 Impact plate without bolt handle of impact crusher
CN103008057A (en) * 2011-09-23 2013-04-03 山特维克知识产权股份有限公司 A wear tip holder for a VSI crusher, a kit comprising a wear tip holder, and a method of reducing the wear rate of a wear tip holder
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PL3415237T3 (en) 2020-07-13
DE102017113233A1 (en) 2018-12-20
DK3415237T3 (en) 2020-02-17
CN109127003A (en) 2019-01-04
EP3415237B1 (en) 2019-11-20
DE102017113233B4 (en) 2019-08-29

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