CN109126985B

CN109126985B - Broken processingequipment of old and useless car light

Info

Publication number: CN109126985B
Application number: CN201810982738.0A
Authority: CN
Inventors: 赵良
Original assignee: Zhejiang Xinji Technology Co ltd
Current assignee: CHONGQING YOUBO MACHINERY MANUFACTURING Co.,Ltd.
Priority date: 2018-08-27
Filing date: 2018-08-27
Publication date: 2020-04-28
Anticipated expiration: 2038-08-27
Also published as: CN109126985A

Abstract

The application relates to the technical field of mechanical equipment, and discloses a waste car lamp crushing and processing device which comprises a crushing box and a feeding box, wherein a partition plate is arranged in the crushing box, meshes are densely distributed on the partition plate, the partition plate divides a box body into a processing chamber and a collecting chamber from top to bottom in sequence, and a hammering mechanism, a compression roller mechanism and a crushing mechanism are arranged in the processing chamber from top to bottom in sequence; the collecting chamber is internally provided with a collecting device, and the bottom of the collecting chamber is provided with an open type collecting box. The waste car lamps to be processed enter the crushing box through the feeding box, the beating mechanism smashes the spherical glass lamp covers of the waste car lamps, the smashed waste car lamps are rolled into small blocks by the pressing roller mechanism and fall into the crushing mechanism for further crushing, and the crushed materials fall into a collecting device of a collecting chamber through meshes on the partition plate for uniform recovery processing.

Description

Broken processingequipment of old and useless car light

Technical Field

The invention relates to the technical field of mechanical equipment, in particular to a waste car lamp crushing and processing device.

Background

The life cycle of car is generally 8 ~ 15 years, and after the car reached life, need scrap the car and disassemble, in order resources are saved, avoid unnecessary extravagant, need carry out recycle to recoverable part in the car.

The automobile lamp is an important part of an automobile and can be recycled. The car lamp mainly comprises a filament and a glass shell. The metallic material in the vehicle lamp is a conductor, and the glass housing is an insulator. The existing waste car lamp is required to be subjected to crushing treatment before being recycled, the existing waste car lamp crushing device has the defects of incomplete crushing, low working efficiency and complex operation, and glass fragments are easy to splash everywhere in the crushing process to cause accidental injury to operators.

Disclosure of Invention

The invention aims to provide a waste car lamp crushing and processing device to solve the problems that a waste car lamp crushing device in the prior art is incomplete in crushing, low in working efficiency, complex in operation and easy to splash plastics everywhere.

In order to achieve the above purpose, the basic scheme of the invention is as follows: a waste car lamp crushing and processing device comprises a crushing box and a feeding box, wherein a feeding hole is formed in the crushing box, a guide plate which inclines downwards along the inner side of a box body is arranged at the feeding hole, the feeding box is installed on the outer wall of the crushing box, and the feeding box is communicated with the inner part of the crushing box through the feeding hole; the crushing box is characterized in that a partition plate is arranged in the crushing box, meshes are densely distributed on the partition plate, the partition plate divides the box body into a processing chamber and a collecting chamber from top to bottom, a beating mechanism, a compression roller mechanism and a crushing mechanism are sequentially arranged in the processing chamber from top to bottom, the beating mechanism comprises a first motor, an output shaft of the first motor is coaxially connected with a first ratchet wheel, a swinging rod is hinged in a wheel groove of the first ratchet wheel, and one end, away from the first ratchet wheel, of the swinging rod is fixedly connected with a beating ball; the compression roller mechanism comprises two rotating rollers which are matched with each other, and crushing teeth are densely distributed on the rotating rollers; the crushing mechanism comprises an arc-shaped material guide plate, a second motor and a third motor which are fixedly installed in the crushing box respectively, an arc-shaped opening of the arc-shaped material guide plate is arranged downwards, the second motor is arranged below the arc-shaped material guide plate, an output shaft of the second motor is coaxially connected with a first rotating disc, the edge of the first rotating disc is hinged with a hinge rod, one end, away from the first rotating disc, of the hinge rod is fixedly connected with an arc-shaped pressing plate, the bottom surface of the arc-shaped pressing plate is provided with an annular chute, a plurality of rolling balls are movably installed in the annular chute, and an output shaft of the third motor is fixedly connected with an arc-shaped grinding plate matched with the; the indoor collection device that is equipped with of collection, the collection room bottom is equipped with uncovered formula collecting box.

The technical principle of the scheme is as follows: firstly, a waste car lamp feeding box to be processed enters a crushing box and enters a processing chamber along a guide plate, a first motor in the crushing box drives a first ratchet wheel to rotate in the process that the waste car lamp rolls down along the guide plate, a swinging rod hinged in a wheel groove of the first ratchet wheel synchronously moves along with the rotation of the first ratchet wheel, when a beating ball on the swinging rod moves to the highest point along with the swinging rod, the beating ball loses the support of the swinging rod and falls down along with the swinging of the swinging rod, the waste car lamp on the guide plate is beaten to break a spherical glass lamp shade of the waste car lamp, the smashed waste car lamp and generated glass fragments fall between two rotating rollers which rotate oppositely to press the waste car lamp into fragments, the fragments fall onto an arc-shaped rolling guide plate through the fragments of the two rotating rollers, and slide onto the concave surface of the arc-shaped grinding plate from the arc-shaped guide plate, the second motor rotates to drive the first rotating disc to rotate, the first rotating disc rotates to drive the hinge rod to rotate, the hinge rod drives the arc-shaped pressing plate to reciprocate up and down, and the arc-shaped pressing plate longitudinally extrudes waste car lamp fragments on the concave surface of the arc-shaped grinding plate; simultaneously the third motor drives the arc grinding plate and rotates, and when the spin on the arc clamp plate was contradicted with the arc grinding plate, the arc grinding plate rotated and was driven the spin and rotates along the orbit rotation of the annular spout of arc clamp plate bottom surface, took place the rotation simultaneously, took place intermittent type ground collision each other between each spin, and the spin is at the in-process that collides each other, pulverizes the old and useless car light fragment that contacts with it to pulverize it into more tiny crushed aggregates. The crushed aggregates of the waste car lamps are thrown out outwards under the action of centrifugal force generated by the rotation of the arc-shaped grinding plate and fall into a collection device through meshes on the partition plate.

The beneficial effect of this scheme: 1. the whole crushing process is completed in the crushing box, so that the glass fragments are prevented from splashing everywhere to hurt operators by mistake. 2. Because the glass lamp shade of old and useless car light is spherical, compression roller mechanism can't crush it fast, consequently before carrying out the roll-in operation, utilizes earlier the spherical lamp shade of beating the mechanism with the car light to the compression roller mechanism of being convenient for rolls in to old and useless car light. 3. The third motor drives the arc grinding plate to rotate, so that the rolling balls on the arc pressing plate rotate along with the arc grinding plate, intermittent mutual collision is generated among the rolling balls, the fragments of the waste car lamp are crushed, and the fragments are crushed into finer crushed materials. 4. When the waste car lamps are gradually crushed into very fine particles, the particles are thrown outwards under the action of centrifugal force generated by the rotation of the arc-shaped grinding plate and fall into the collecting chamber, and finally the crushing processing operation is completed.

Further, be equipped with the slide that supplies old and useless car light to pass through in the feeding incasement, the slide sets up downwards along the slope of feed inlet direction, the feeding incasement rotation is connected with the second rolling disc, a plurality of baffles of fixedly connected with on the second rolling disc, set up the notch that supplies the baffle to pass through on the slide, second rolling disc coaxial coupling has the second ratchet, be equipped with the claw hook that is used for block second ratchet in the feeding incasement, claw hook and feeding incasement wall connection have the extension spring, feeding incasement fixedly connected with fourth motor, the output shaft coaxial coupling of fourth motor has the cam of contradicting with claw hook intermittent type nature. The waste car lamps to be processed are enabled to enter the crushing box one by one through the feeding box, and accordingly the crushing effect is indirectly improved.

Furthermore, the inner wall of the crushing box is provided with an electrostatic plate, and the electrostatic plate is electrically connected with a high-voltage electrostatic generator. When old and useless car light was ground into the metal particle and the glass crushed aggregates of certain size, the arc lapping plate incessantly rotated for metal particle and glass crushed aggregates are outwards thrown away under the effect of centrifugal force, because metal particle is the conductor, adsorb on the static board at the in-process of being thrown away, and glass particle is the insulator, is outwards thrown away the in-process, and glass can drop on the baffle, thereby realizes the separation of metal and glass.

Further, collection device includes cylinder and two hoppers of splicing each other, cylinder fixed mounting is on the baffle, it has the horizontal pole to articulate between two hoppers, the piston rod and the horizontal pole fixed connection of cylinder, the both ends of hopper articulate with the baffle respectively has the bracing piece. When the crushed glass in the hopper is piled up to a certain degree, the air cylinder is utilized to push the cross rod between the two hoppers, so that the two hoppers are separated from the splicing state, and the crushed glass falls into the collecting box from between the two hoppers.

Furthermore, the surface of the arc-shaped grinding plate is coated with a wear-resistant layer, and the wear-resistant layer is a titanium nitride film. The titanium nitride film has good wear resistance, and reduces the abrasion of metal particles and glass particles to the arc-shaped grinding plate in the grinding process.

Furthermore, a vibration exciter is installed on the partition plate. The vibration exciter can shake off the crushed glass materials accumulated on the partition plate, so that the crushed glass materials can quickly fall into the hopper in the collecting chamber through the meshes on the partition plate.

Furthermore, a box door is arranged on the side wall of the collecting chamber. The collecting box can be taken out by opening the box door on the side wall of the collecting chamber, and the crushed glass is uniformly melted and reused.

Drawings

Fig. 1 is a schematic structural diagram of a waste car lamp crushing and processing device according to an embodiment of the invention;

FIG. 2 is a schematic view of the inner structure of a feed box in an embodiment of the present invention;

FIG. 3 is a schematic structural view of a hammering mechanism in an embodiment of the present invention;

fig. 4 is a schematic structural view of a platen roller mechanism in the embodiment of the present invention.

Detailed Description

The present invention will be described in further detail below by way of specific embodiments:

reference numerals in the drawings of the specification include: the crushing box 1, the partition plate 11, the processing chamber 12, the collecting chamber 13, the electrostatic plate 14, the guide plate 15, the collecting box 16, the feeding box 2, the hammering mechanism 3, the first ratchet wheel 31, the swinging rod 32, the hammering ball 33, the crushing teeth 4, the rotating roller 41, the crushing mechanism 5, the first rotating disc 51, the arc-shaped material guide plate 52, the hinge rod 53, the arc-shaped pressing plate 54, the rolling ball 55, the third motor 56, the arc-shaped grinding plate 57, the air cylinder 6, the hopper 61, the supporting rod 62, the cross rod 63, the slideway 7, the waste car lamp 71, the second rotating disc 8, the baffle 81, the second ratchet wheel 82, the claw hook 83, the tension spring 84, the fourth motor 9 and the cam 91.

Embodiments are substantially as shown in figures 1 to 4 of the accompanying drawings: a waste car lamp crushing and processing device comprises a crushing box 1 and a feeding box 2, wherein a feeding hole is formed in the crushing box 1, a guide plate 15 which inclines downwards along the inner side of a box body is arranged at the feeding hole, the feeding box 2 is installed on the outer wall of the crushing box 1, and the feeding box 2 is communicated with the inner part of the crushing box 1 through the feeding hole; a partition plate 11 is arranged in the crushing box 1, a vibration exciter is arranged on the partition plate 11, meshes are densely distributed on the partition plate 11, the partition plate 11 divides the box body into a processing chamber 12 and a collecting chamber 13 from top to bottom, a hammering mechanism 3, a compression roller mechanism and a crushing mechanism 5 are sequentially arranged in the processing chamber 12 from top to bottom, the hammering mechanism 3 comprises a first motor, an output shaft of the first motor is coaxially connected with a first ratchet wheel 31, a swinging rod 32 is hinged in a wheel groove of the first ratchet wheel 31, and one end, far away from the first ratchet wheel 31, of the swinging rod 32 is fixedly connected with a hammering ball 33; the compression roller mechanism comprises two rotating rollers 41 which are matched with each other, and crushing teeth 4 are densely distributed on the rotating rollers 41; the crushing mechanism 5 comprises an arc-shaped material guide plate 52, a second motor and a third motor 56 which are respectively and fixedly installed in the crushing box 1, an arc opening of the arc-shaped material guide plate 52 is arranged downwards, the second motor is arranged below the arc-shaped material guide plate 52, an output shaft of the second motor is coaxially connected with a first rotating disc 51, the edge of the first rotating disc 51 is hinged with a hinged rod 53, one end, far away from the first rotating disc 51, of the hinged rod 53 is fixedly connected with an arc-shaped pressing plate 54, the bottom surface of the arc-shaped pressing plate 54 is provided with an annular sliding groove, a plurality of rolling balls 55 are movably installed in the annular sliding groove, an output shaft of the third motor 56 is fixedly connected with an arc-shaped grinding plate 57 matched with the arc-shaped pressing plate 54, the surface; the chamber door has been seted up to the lateral wall of collecting chamber 13, is equipped with collection device in the collecting chamber 13, and collection device includes cylinder 6 and two hoppers 61 of splicing each other, and cylinder 6 fixed mounting has a horizontal pole 63 between two hoppers 61, and the piston rod and the horizontal pole 63 fixed connection of cylinder 6, and the both ends of hopper 61 articulate with baffle 11 respectively has bracing piece 62, and collecting chamber 13 bottom is equipped with uncovered formula collecting box 16.

Particularly, be equipped with the slide 7 that supplies old and useless car light 71 to pass through in the feeding case 2, slide 7 sets up downwards along the slope of feed inlet direction, the internal rotation of feeding case 2 is connected with second rolling disc 8, four baffle 81 of fixedly connected with on the second rolling disc 8, set up the notch that supplies baffle 81 to pass through on the

slide

7, 8 coaxial coupling of second rolling disc has second ratchet 82, be equipped with the claw hook 83 that is used for block second ratchet 82 in the feeding case 2, claw hook 83 and feeding case 2 inner wall connection have extension spring 84, fixedly connected with fourth motor 9 in the feeding case 2, the output shaft coaxial coupling of fourth motor 9 has the cam 91 of contradicting with claw hook 83 intermittent type nature. The inner wall of the crushing box 1 is provided with an electrostatic plate 14, and the electrostatic plate 14 is electrically connected with a high-voltage electrostatic generator.

The specific implementation mode of the scheme is as follows: firstly, waste car lamps 71 to be processed are placed in a slide way 7 of a feeding box 2, so that the waste car lamps 71 are arranged in the slide way 7 in order, a claw hook 83 in the feeding box 2 is clamped in one wheel groove of a second ratchet wheel 82, the second ratchet wheel 82 and a second rotating disc 8 coaxially connected with the second ratchet wheel 82 are limited, and two baffle plates 81 on the second rotating disc 8 extend into the slide way 7 to limit the waste car lamps 71; the fourth motor 9 rotates to drive the cam 91 to rotate, when the cam 91 rotates, and the convex part of the cam 91 collides with the claw hook 83, the claw hook 83 overcomes the elastic force of the tension spring 84 to swing downwards, so that the claw hook 83 is disengaged from the second ratchet wheel 82, one of the waste car lights 71 in the slideway 7 overcomes the limiting effect of the baffle 81 under the action of self gravity, and enters the crushing box 1 through the feed inlet, meanwhile, the waste car light 71 pushes the baffle 81 abutted against the waste car light 71 in the rolling process, so that the baffle 81 drives the second rotating disc 8 and the second ratchet wheel 82 to rotate synchronously, and when the convex part of the cam 91 is disengaged from the claw hook 83, the claw hook 83 is engaged in the wheel groove of the second ratchet wheel 82 again.

The waste car lamps 71 enter the crushing box 1 through the feeding holes of the crushing box 1 one by one, and enter the processing chamber 12 along the guide plate 15, in the process that the waste car lamps 71 roll down along the guide plate 15, the first motor in the crushing box 1 drives the first ratchet wheel 31 to rotate, the swinging rod 32 hinged in the wheel groove of the first ratchet wheel 31 moves synchronously along with the rotation of the first ratchet wheel 31, when the beating ball 33 on the swinging rod 32 moves to the highest point along with the swinging rod 32, the beating ball 33 loses the support of the swinging rod 32 and falls downwards along with the swinging of the swinging rod 32, the waste car lamps 71 on the guide plate 15 are beaten to smash the spherical glass lamp shade of the waste car lamps 71, the smashed waste car lamps 71 and the generated glass fragments fall between the two rotating rollers 41, the two rotating rollers 41 rotate oppositely, and metal materials and glass shells generated by the smashed waste car lamps 71 are rolled into small blocks, the massive metal materials and the glass shells rolled by the two rotating rollers 41 fall onto the arc-shaped material guide plate 52 and slide from the arc-shaped material guide plate 52 onto the concave surface of the arc-shaped grinding plate 57, the second motor rotates to drive the first rotating disc 51 to rotate, the first rotating disc 51 rotates to drive the hinge rod 53 to rotate, the hinge rod 53 drives the arc-shaped pressing plate 54 to reciprocate up and down, and the arc-shaped pressing plate 54 longitudinally extrudes the massive metal materials and the glass shells on the concave surface of the arc-shaped grinding plate 57; meanwhile, the third motor 56 drives the arc-shaped grinding plate 57 to rotate, when the rolling balls 55 on the arc-shaped pressing plate 54 are abutted against the arc-shaped grinding plate 57, the arc-shaped grinding plate 57 rotates to drive the rolling balls 55 to rotate along the track of the annular chute on the bottom surface of the arc-shaped pressing plate 54, and simultaneously, the rolling balls 55 rotate, and intermittently and mutually collide with each other, and the rolling balls 55 crush the massive metal materials and the glass shell which are in contact with the rolling balls 55 in the mutual collision process. When the metal material and the glass shell are ground into particles with a certain size, the arc grinding plate 57 rotates constantly, the ground metal material particles and the glass particles are thrown out of the concave surface of the arc grinding plate 57 under the action of centrifugal force, the metal material particles are conductors, the metal particles are adsorbed on the electrostatic plate 14 in the process of being thrown out outwards, the glass particles are insulators, and the glass falls onto the partition plate 11 in the process of being thrown out outwards and falls into the hopper 61 of the collecting device through meshes on the partition plate 11. When the glass particles in the hoppers 61 are accumulated to a certain degree, the air cylinder 6 is used for pushing the cross rod 63 between the two hoppers 61, so that the two hoppers 61 are separated from the splicing state, the glass particles fall into the collecting box 16 from between the two hoppers 61, the collecting box 16 can be taken out by opening the box door on the side wall of the collecting chamber 13, and the crushed glass materials are uniformly melted and reused.

The above description is only an example of the present invention, and general knowledge of the technical solutions and the like known in the art is not described herein too much. It should be noted that, for those skilled in the art, without departing from the technical solution of the present invention, several variations and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The utility model provides a broken processingequipment of old and useless car light which characterized in that: the feeding box is arranged on the outer wall of the crushing box, and the feeding box is communicated with the inside of the crushing box through the feeding port; the crushing box is characterized in that a partition plate is arranged in the crushing box, meshes are densely distributed on the partition plate, the partition plate divides the box body into a processing chamber and a collecting chamber from top to bottom, a beating mechanism, a compression roller mechanism and a crushing mechanism are sequentially arranged in the processing chamber from top to bottom, the beating mechanism comprises a first motor, an output shaft of the first motor is coaxially connected with a first ratchet wheel, a swinging rod is hinged in a wheel groove of the first ratchet wheel, and one end, away from the first ratchet wheel, of the swinging rod is fixedly connected with a beating ball; the compression roller mechanism comprises two rotating rollers which are matched with each other, and crushing teeth are densely distributed on the rotating rollers; the crushing mechanism comprises an arc-shaped material guide plate, a second motor and a third motor which are fixedly installed in the crushing box respectively, an arc-shaped opening of the arc-shaped material guide plate is arranged downwards, the second motor is arranged below the arc-shaped material guide plate, an output shaft of the second motor is coaxially connected with a first rotating disc, the edge of the first rotating disc is hinged with a hinge rod, one end, away from the first rotating disc, of the hinge rod is fixedly connected with an arc-shaped pressing plate, the bottom surface of the arc-shaped pressing plate is provided with an annular chute, a plurality of rolling balls are movably installed in the annular chute, and an output shaft of the third motor is fixedly connected with an arc-shaped grinding plate matched with the; the indoor collection device that is equipped with of collection, the collection room bottom is equipped with uncovered formula collecting box.

2. The waste car lamp crushing and processing device according to claim 1, characterized in that: the feeding incasement is equipped with the slide that supplies old and useless car light to pass through, the slide sets up downwards along the slope of feed inlet direction, the feeding incasement internal rotation is connected with the second rolling disc, a plurality of baffles of fixedly connected with on the second rolling disc, set up the notch that supplies the baffle to pass through on the slide, second rolling disc coaxial coupling has the second ratchet, the feeding incasement is equipped with the claw hook that is used for block second ratchet, claw hook and feeding incasement wall connection have the extension spring, feeding incasement fixedly connected with fourth motor, the output shaft coaxial coupling of fourth motor has the cam of contradicting with claw hook intermittent type nature.

3. The waste car lamp crushing and processing device according to claim 2, characterized in that: the inner wall of the crushing box is provided with an electrostatic plate, and the electrostatic plate is electrically connected with a high-voltage electrostatic generator.

4. The waste car lamp crushing and processing device according to claim 3, characterized in that: the collecting device comprises an air cylinder and two mutually spliced hoppers, the air cylinder is fixedly installed on the partition plate, a cross rod is hinged between the two hoppers, a piston rod of the air cylinder is fixedly connected with the cross rod, and two ends of each hopper are hinged with supporting rods through the partition plate respectively.

5. The waste car lamp crushing and processing device according to claim 4, characterized in that: the surface of the arc-shaped grinding plate is coated with a wear-resistant layer, and the wear-resistant layer is a titanium nitride film.

6. The waste car lamp crushing and processing device according to claim 5, characterized in that: and the vibration exciter is arranged on the partition plate.

7. The waste car lamp crushing and processing device according to claim 6, characterized in that: the lateral wall of the collection chamber is provided with a box door.