CN1091152A - A kind of method for preparing energy-saving lubricant oil - Google Patents

A kind of method for preparing energy-saving lubricant oil Download PDF

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CN1091152A
CN1091152A CN 94100060 CN94100060A CN1091152A CN 1091152 A CN1091152 A CN 1091152A CN 94100060 CN94100060 CN 94100060 CN 94100060 A CN94100060 A CN 94100060A CN 1091152 A CN1091152 A CN 1091152A
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oil
acid
agent
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graphite
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CN1034670C (en
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王学绍
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Yantai Gallop Lubricating Oil Co Ltd
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Abstract

The present invention relates to a kind of Saving Energy by Lubrication agent preparation of compositions method, it is characterized in that this method carries out according to the following steps, at first by its moiety cut-off footpath scope 0.1~30 micron process with natural flake graphite through purifying, pulverize, classification, 0.001~54 part of the Graphite Powder 99 of handling, 0.6~19.999 part of composite additive, in grinding, superfine grinds 1~3 hour and from 24~1500 parts of base oils, take out a small amount of (being generally 50% (weight)) oil as concentrated mother liquor, 24~1500 parts of base oils are taken out remainder behind a small amount of oil squeeze into to be in harmonious proportion with pump and be preheated to 80 ℃~90 ℃ in the still, stir simultaneously; In the mediation still, add the concentrated mother liquor for preparing again, stir simultaneously with base oil, and be heated to 80~90 ℃ simultaneously, generally stir and to obtain the good lubricant compositions of quality in 1.5~3.5 hours.

Description

A kind of method for preparing energy-saving lubricant oil
The present invention relates to a kind of energy-saving lubricant oil preparation of compositions method.
United States Patent (USP) the 4th, 412, No. 927 a kind of methods that prepare lubricating oil with alkaline-earth metal dispersion-purification agent of touching upon.The compatibleness of this patentee's material is similar to Industrial products, show the dispersion agent that contains 2% alkali in the composition, dispersion-purification agent that 1.6 mmole zinc dithiophosphates and 2.3% contain a certain amount of calcium or magnesium, keep more than 25 days down at 80 ℃ with polyisobutenyl succinimide.These component blended temperature are not disclosed.
Research disclose No. 25804 (1985 10) and discloses a kind of contract method of thing of topping muddiness oil additive Shen for preparing, this method is that the oil solution with the high alkalinity alkylbenzene sulfonate of a kind of magnesium or calcium mixes with the oil solution of the overbased sulfurized alkylphenols as active phenates of a kind of magnesium or calcium and is heated to 80 ℃ (but will be lower than boiling point or decomposition temperature) at least, kept 0.25~10 hour, other component that makes the heat treated mixture of this process and multifunctional additive for lubricating oils is then mixed being no more than under 60 ℃ the temperature.
United States Patent (USP) the 3rd, 346, No. 493 additive lubricating oil compositions of touching upon, this additive comprise a kind of metal complexes (Zn, Sn).This metal complexes is alkenyl amine and C 50And C 50Above hydrocarbyl succinic acid or acid anhydrides are 25 ℃ of reaction product to the temperature between the decomposition temperature.
United States Patent (USP) the 3rd, 755, the preparation method of the nitrogenous ashless dispersant of high alkalinity that can be used as lubricating oil additive touches upon for No. 172, this method is that a kind of metal alkoxide-carbonate complex is joined in a kind of alcohol or alcohol-aromatic hydrocarbon solution of dispersion agent, and this solution is not the solution of metallic, oil-soluble neutrality or alkaline dispersing agent.This dispersion agent can comprise high-molecular weight thiazolinyl carboxylic acid or acid anhydrides and have at least the organic compounds containing nitrogen of amino or carboxyl to react and deutero-acid amides, imide or ester with advancing.When adding metal alkoxide-carbonate complex or after interpolation metal alkoxide-carbonate complex, make complex hydrolysis to generate the dispersion of metal carbonate particulate.According to this patent disclosure, metal alkoxide-carbonic acid title complex and dispersant solution are preferably in 30 ℃~65 ℃ contacts down under 25 ℃~100 ℃.
The purpose of this invention is to provide the lubricating oil composition that a kind of manufacturing contains special Graphite Powder 99, composite additive, base oil.Method of the present invention is that a kind of special Graphite Powder 99 and composite additive are dispersed in the lube oil base stocks, contacts about 1~4 hour down at about 80~95 ℃.Then gained is cooled to approximately be no more than 90 ℃ temperature through lubricating oil oil base stock heat treated, that contain special Graphite Powder 99 and composite additive.
The present invention realizes with following scheme: lubricating oil of the present invention is formed by oil base stock and graphite and additive uniform mixing, its weight content is respectively: base oil accounts for 24~1500(parts by weight), special Graphite Powder 99 accounts for 0.001~54(parts by weight), and be added with the 0.6-19.999(parts by weight) composite additive.
Oil base stock of the present invention contains the oil with lubricant viscosity, comprises natural and synthetic lubricating oil and composition thereof.
Natural oil comprises animal oil and vegetables oil (for example, Viscotrol C, lard), liquid petroleum lubricating oil and through hydrofining, solvent treatment or purified alkane type, cycloalkanes type or alkane-cycloalkanes mixed type mineral lubricating oils.The oil with lubricant viscosity that is produced by coal or shale also is the available oil base stock.
Ucon oil comprises hydrocarbon ils and fontanel hydrocarbon ils, as the alkene of polymeric and copolymerization (as polybutene, polypropylene, propylene-isobutylene copolymers, chlorinated polybutylenes, poly-(1-hexene), poly-(1-octene), poly-(1-decene); Alkylbenzene (as: dodecylbenzene, tetradecyl benzene, dinonyl benzene, two (2-ethylhexyl) benzene); Santowax (as biphenyl, terphenyl, alkylation polyphenol); With alkylation phenyl ether and alkylation hexichol sulfide and derivative thereof, analogue and homologue.
Alkylene oxide polymer and multipolymer and derivative thereof (its terminal hydroxyl is by changes such as esterification, etherificates) are another kind of known ucon oils.The polyoxyalkylene polymers that its example has the polymerization by ethylene oxide or propylene oxide to make, (as molecular-weight average is 1000 methyl-poly-Isopropanediol ether for the alkyl oxide of these polyoxyalkylene polymers and aryl ethers, molecular weight is 500~11000 polyoxyethylene glycol diphenyl ether, and molecular weight is 1000~1500 polypropylene glycol Anaesthetie Ether); And single carboxylic ester and many carboxylics ester, the acetic ester of Tetraglycol 99 for example, blended C 3~C 8Fatty acid ester and C 13The oxygen acid diester.
Another kind of suitable ucon oil comprise dicarboxylic acid (as phthalic acid, succsinic acid, alkyl succinic acid and alkenyl succinic acid, toxilic acid, nonane diacid, suberic acid, sebacic acid, fumaric acid, hexanodioic acid, linoleic acid dimer, 2-ethylhexyl alcohol, 1,2 ethylene glycol, glycol ether one ether, propylene glycol) ester that generates.The object lesson of these esters has Polycizer W 260, sebacic acid two (2-ethylhexyl) ester, the just own ester of fumaric acid two, dioctyl sebacate, diisooctyl azelate, two different decayl esters of azelaic acid, dioctyl phthalate, phthalic acid didecyl ester, sebacic acid two (dodecyl) ester, the 2-ethylhexyl dibasic acid esters of linoleic acid dimer, and the mixed ester that generates by 1 mole of sebacic acid and 2 moles of Tetraglycol 99s and 2 moles of 2 ethyl hexanoic acids reactions.
The ester that can be used as the synthetic oil use also comprises by C 5~C 12The ester that monocarboxylic acid and multi-carboxylation close and polyol ethers (as neopentyl glycol, TriMethylolPropane(TMP), tetramethylolmethane, Dipentaerythritol and tripentaerythritol) makes.
Silicon-based oil as poly-alkyl-, poly-aryl-, poly-alkoxyl group-or poly-aryloxy silicone oil and silicic acid oil be another kind of available synthetic lubricant, they comprise tetraethyl orthosilicate, silicic acid four different esters, silicic acid four (2-second hexyl) ester, silicic acid four (4-methyl-2-ethylhexyl) ester, silicic acid four-(to the tertiary butyl-phenyl) ester, six-(4-methyl-2-five oxygen) sily oxide, polymethyl siloxane and PSI.Other ucon oil comprises the liquid ester (as Tritolyl Phosphate, trioctyl phosphate, the diethyl ester of decylphosphonic acid) and the polymeric tetrahydrofuran (THF) of phosphoric acid.
Unrefined oil, treated oil and the oil plant of re-refining can be used as lubricant of the present invention.Unrefined oil is directly by the oil without further purification processes natural or that synthetic crude obtains.For example, the direct shale oil that gets by shale retorting, direct petroleum oil or the direct ester oil that obtains by esterification process that obtains by distillation, these oil that promptly use without further processing are unrefined oil.Treated oil is similar to unrefined oil, different is treated oil through once or once above purification step carried out further processing, to improve its more than one performances.A lot of methods of purification are all known for those skilled in the art as distillation, solvent extraction, acid or alkali extraction, filtration and diafiltration.The oil plant of re-refining is to handle refined oil again with being similar to the method that obtains treated oil.This oil plant of re-refining also is called recovered oil or reprocessed oils, and usually also processes with the method for the destruction product of removing exhausted additive and oil again.
The mean particle dia scope of forming the special Graphite Powder 99 of lubricant compositions is 0.1~30 micron, and Graphite Powder 99 is handled as follows: selecting natural flake graphite for use diameter range after purification, pulverizing, stage treatment is 0.1~30 micron graphite microparticles, better with the 1-10 micron.The Graphite Powder 99 of choosing toasted under 120 ℃ temperature 1.5~2.5 hours,, removed moisture content contained in the graphite through overbaking, reduced the proportion of graphite, through analysis of experiments, proportion can reduce 16%, improved the suspending power of Graphite Powder 99, be difficult for precipitation at base oil.Here graphite purity is at least 95%.
In order to make the lubricant for preparing have enough stability; need graphite particulate is wrapped layer protective layer; so that graphite is scattered in the base oil better; this protective layer is a kind of titanate coupling agent; said coupling agent has sec.-propyl three isostearoyl base titanic acid ester; sec.-propyl three (lauryl-tetradecyl) titanic acid ester; sec.-propyl distearyl ylmethyl acryl titanic acid ester; sec.-propyl trimethylammonium acryl titanic acid ester; sec.-propyl triacryl titanic acid ester; enedioxy two (dioctyl is phosphate-based) titanium, its addition are that 1.0~10%(of Graphite Powder 99 weight is heavy).
For the dispersiveness that improves graphite microparticles with shorten on-the-spot water or water soluble oils is the synthetic time.Select suitable dispersion agent outbalance.The present invention adopts sulfonated alkyl naphathalene as dispersion agent.Because this organic salt can reduce bounding force between particulate or droplet, prevented the poly-or agglomeration of wadding, make material be dispersed in the material that forms colloidal solution in the medium such as water, can conglomeration.This sulfonated alkyl naphathalene can be sodium methylene bis-naphthalene sulfonate, methylene-bis first sodium naphthalene sulfonate.Its addition is that 1%~15%(of Graphite Powder 99 weight is heavy).When adopting the dispersion agent of suitable proportion, it has the function of wetting agent again.
In order to improve the high temperature lubricating characteristic of rete, need to add resistant to elevated temperatures rete stablizer in the constituent.The available membrane stabilizer has boron oxide, borax, water glass, silicic acid, phosphoric acid salt or their mixture.Because the material of boracic, phosphorus etc. has the effect of activation lubricity.When temperature reach 500 ℃ respectively, more than 800 ℃ the time, boron or phosphorus etc. shows its activation performance respectively, clads the graphite microparticles secluding air on the one hand.Prolonged because of the graphite high temperature oxidation and lost lubricated performance.It has played the effect that prevents the metal adhesion again in addition.It forms the semi-fluid friction condition, thereby has reduced frictional coefficient, and can cover one deck liquid phase lubricant film once more under rete disruptive situation, thereby makes oildag have high temperature abrasion resistance.The addition of rete stablizer is that 5~40%(of Graphite Powder 99 weight is heavy).
In order to make lubricating agent composition have high potential, need to add tensio-active agent.Because promoting agent has obviously improved wetting, diffusion, the emulsifying property of medium.Make the mixed back of constituent water or water soluble oils system just can form dispersion, even, stable graphite suspension in the short period of time.The lubricant of this surface active can make the distribution of film on the metallic surface after the spraying (or dip-coating) have significant molecular orientation.Strengthen the coating performance of suspension on the metallic surface, improved lubricating property.
The tensio-active agent of indication of the present invention is meant fluoroalkyl benzene sulfonate, its weight content 〉=90%.Use this promoting agent to also have fire retardation.Can reduce the smog that the water soluble oils base lubricant occurs in producing use.So in constituent, add the over-all properties that this tensio-active agent has obviously improved the dry powder type lubricant.The add-on of tensio-active agent is that 0.1~5%(of Graphite Powder 99 weight is heavy).
Said components was promptly made a kind of special Graphite Powder 99 of superior performance in honing 1-3 hour in the superfine honing machine.
Graphite Powder 99 quality softness, frictional coefficient is very little, only is 0.08~0.12.Graphite has after treatment been removed moisture content contained in the graphite, has reduced the proportion of graphite, and through test, proportion can reduce 16%, improved the suspending power of Graphite Powder 99 in oil, is difficult for precipitation.By evidence, the graphite branch of not handling just has precipitation to occur in lubricating oil in five months, and also can not precipitate in 1 year in lubricating oil through the graphite of above-mentioned processing.Thereby with the lubricant compositions steady quality of the inventive method, high lubricating effect.
Want deployed lubricating oil mainly to depend on three big factors, suitable good basis oil promptly will be arranged, the additive that is complementary with it be arranged, good blending technology and storage measure be arranged.Along with the class upgrading of lubricating oil, the effect of additive is important further.Lubricating oil additive can effectively reduce on the engine parts harmful sedimentary formation and gathering, in and the oil product acidic substance, reduce corrosion, antirust, reduce equipment friction, wearing and tearing, delay oil oxidation, improve the oil viscosity index, reduce oil product solidifying point, pour point; Main additive has: purification agent, dispersion agent, oxidation and corrosion inhibitor, extreme pressure anti-wear additives, oiliness improver and friction improver, rust-preventive agent, pour point depressant etc.Composite additive combines the performance of above-mentioned many additives, has also selected composite additive in the lubricant compositions of the present invention for use, makes production process simple, superior performance.
Employed composite additive is meant industrial gear oil well known to those skilled in the art composite additive or gasoline engine oil recombiner among the present invention, gasoline engine oil recombiner or diesel engine oil compounding agent, general service oil recombiner or two-stroke gasoline engine oil recombiner, automotive gear oil recombiner or hydraulic efficiency oil recombiner or 3011QC composite additive or 3121CC composite additive, according to the different lubricant compositions of application target configuration, select different types of composite additive for use.
Additive and composite additive used among the present invention comprise following various additive, and the consumption of every kind of additive is the relative weight of 100% weight in the amount of composite additive all here.Said purification agent has: low alkali value calcium mahogany sulfonate, middle base number calcium mahogany sulfonate, high base number calcium mahogany sulfonate, middle base number calcium alkylbenzenesulfonate, high base number calcium alkylbenzenesulfonate, sulfur phosphorization polyisobutylene titanate salt, alkyl sodium salicylate, the synthetic sulfonic acid magnesium of high base number, high base number calcium naphthenate, overbased sulfurized alkylphenols as active phenol calcium; The relative composite additive consumption of its consumption (down together) is that 0.5~34%(is heavy).Dispersion agent: mono alkenyl succimide, diene base succimide, polyene-based succimide, polyisobutene succinimide, polyisobutene succinimide; Its consumption is 0.8~30%.Oxidation and corrosion inhibitor: sulphur phosphorus alkylphenol zinc salt, sulphur fourth octyl group zinc salt, the two octyl group basic zinc salt of sulphur phosphorus, sulphur phosphorus dialkyl group zinc salt, sulphur phosphorus dialkyl group zinc salt; Its consumption is 0.5~70%.Extreme pressure anti-wear additives: clorafin, di-n-butyl phosphite, tritolyl phosphate, thio-ammonium phosphate, iso-octyl acid phosphoric acid ester stearylamine salt, triphenyl-thiophosphate, sulfide isobutene, benzyl disulfide thing, lead naphthenate, dibutyl curing carboxylamine molybdenum, dibutyl dithiocaarbamate antimony, dibutyl dithiocaarbamate lead, borate, boronation oleylamide, A-type organocopper compound, tricresyl phosphate (2,3 propylene dichloride) ester, the new extreme pressure agent of WH-E series sulphur, the compound extreme pressure anti-wear additives of WH-E series; Its consumption is 0.3~90%.Oiliness improver: sulfuration haco oil, dimeracid, oleic acid glycol ester, sulfuration Oleum Gossypii semen, sulfurized olefin cotton oil, 124 Triazole fatty amine salt, triphenyl phosphite, triethyl phosphate, butyl oleate, butyl stearate, dioctyl phthalate (DOP), oleic acid, wind rape oil, SOAE oiliness improver, oleic acid epoxy ester; Its consumption is 0.03~70%.Friction improver: the energy-conservation low friction compound of FJM-1 type, tricarbimide trimeric cyanamide, the energy-conservation low friction compound of organic-molybdenum, the energy-conservation low friction compound of organic boron, the energy-conservation low friction compound of GRT, the energy-conservation low friction compound of YGC, SA oil, TRIWON friction improver; Its consumption is 0.2~78%.Rust-preventive agent: barium mahogany sulfonate, synthetic barium sulfonate, heavy alkylbenzene sulfonic acid barium, petroleum sodium sulfonate, synthetic sodium sulfonate, heavy alkylbenzene sulfonic acid sodium, 17 alkenyl imidazoline alkenyl succinates, zinc naphthenate, dinonyl naphthalene sulfonate barium, benzotriazole, the alkylphosphonic acid carboxylic acid imidazoline salt, N-oleoyl musculamine salt stearylamine (711 rust-preventive agent), oxidized petrolatum barium soap, alkenyl succinic acid, the alkenyl succinic acid ester, lanolin magnesium soap, triethanolamine oleate fat, sorbitol monooleate, ricinoleate acid sulfuric ester sodium salt, tri-n-butylamine, T8-MC, the GY-11 water soluble anti-rust agent; Its consumption is 3~90%.Pour point depressant: alkylnaphthalene, poly-alpha olefins, poly-alpha olefins-1,2, polyacrylic ester, vinyl acetate-FUMARIC ACID TECH GRADE resin copolymer, its consumption is 0.5~15%.
The preparation method of lubricant compositions of the present invention carries out according to the following steps, at first by its composition cut-off footpath scope 0.001~54 part of 0.1~30 micron the Graphite Powder 99 of handling through aforesaid method, take out a small amount of (it is heavy to be generally 50%() in 24~1500 parts of 0.6~19.999 part of base oils of composite additive).Oil grinds 1~3 hour as concentrated mother liquor in the superfine mill, the residue after 30~95 parts of base oils taking-ups is on a small quantity partly squeezed into pump given heat in the blending kettle to 80 ℃~90 ℃, stirs simultaneously; In transferring still, add the concentrated mother liquor for preparing again, stir simultaneously with base oil, and be heated to 80~90 ℃ simultaneously, generally stir and to obtain the good lubricant compositions of quality in 1.5~3.5 hours.
Lubricating composition of the present invention carries out physicochemical property by automobile carrier energy utilization monitoring center of the Ministry of Communications and detects.
By detecting, determine whether the quality level of lubricating oil composition of the present invention meets GB11121-89(L-EQC gasoline engine oil product standard) requirement of QC-30 level regulation, and examine or check its oil film strength by the GB3142-82 standard.
Detection thes contents are as follows:
1. the kinematic viscosity of oil product (100 ℃).
2. the viscosity index of oil product.
3. the flash-point of oil product (opening).
4. the pour point of oil product.
5. the moisture of oil product.
6. the whipability of oil product.
7. last non seizure load (the P' of oil product B).
Detect assessment method
GB11121-89(L-EQC gasoline engine oil product standard) Gui Ding every detection and other relevant assessment method.
Detecting instrument and testing conditions:
1. kinematic viscosity determinator
2.GB267 petroleum products open flash point instrument
3.GB3535 petroleum products pour point determinator
4.GB3142 four-ball tester
Detect data
Test item GB11121-89 (QC30 level) Measured result
Kinematic viscosity (100 ℃), mm 2/s 9.3~less than 12.5 11.35
Viscosity index is not less than 75 87
Flash-point (opening) ℃ is not less than 210 225
Pour point ℃ is not higher than -15 -16
Moisture, % is not more than Vestige Vestige
Super bubble property (foam tendency/foam stabilization), 24 ℃ of ml/ml are not more than 93 ℃ and are not more than (back) 24 ℃ and are not more than 25/0 150/0 25/0 25/0 150/0 25/0
Last non seizure load (P B) kg is not less than SHO350-92 (common automobile-used gear oil) Common OC30 oil Lubricating oil of the present invention
80 55 80
Detected result:
After testing, every index of lubricating oil of the present invention all reaches GB11121-89(L-EQC gasoline engine oil product standard) requirement of QC-30 level lubricating oil.By last non seizure load (P B) contrast of value, its oil film strength is apparently higher than common Q C-30 level lubricating oil as can be seen, and reaches the standard of the common automobile-used gear oil oil film strength of SH0350-92 regulation.
Advantage of the present invention is a high lubricating effect, when lubricant compositions being injected between the parts that rub, between the parts of phase mutual friction, form thin film, friction between surface of the work conversion or to contain graphite particulate suspension be friction between the lubricant compositions, this lubricant compositions is than the difficult loss of general lubricating oil, be not only is to rub between the lubricating oil, also have between the solid graphite and rub, and graphite quality softness, chemical property is stable, it is good solid lubricant, frictional coefficient only is 0.08~0.12, therefore improved the andfrictional conditions between the parts, the wearing and tearing between the parts have been reduced, again because graphite has been carried out giving processing, make the proportion of graphite alleviate sixth, improved the suspending power of graphite, prolonged graphite suspension time in lubricating oil, kept the stable of lubricant mixture character, experiment showed, that if disregard graphite the graphite in the compounded lubricating oil is through just there being slight precipitation in five months, and through giving the graphite after handling, through deposited phenomenon did not take place in 1 year yet.
Usually the method for making the blending additive is that dispersion agent (normally accounting for the component of largest percentage at the blending additive) and purification agent are contacted the highest being no more than under 85 ℃ the temperature.We find, improve temperature under certain conditions and can improve the marginal stability of final blending additive (promptly can not be divided into different phases) significantly in this contact process.Just do not need to add auxiliary stablizer behind the improved stability.
Lubricating oil composition of the present invention is suitable for the automatic transmission fluid of gasoline, diesel engine and heavy-duty oil etc.Also be applicable to universal crankcase oil, be both this lubricating oil composition, both can be used for petrol engine, can be used for diesel engine again.These lubricating oil compositions contain several dissimilar additives usually, so that said composition has needed characteristic.These dissimilar additives comprise purification agent, dispersion agent, oxidation and corrosion inhibitor, extreme pressure anti-wear additives, oiliness improver and friction improver, rust-preventive agent, pour point depressant etc.
Preparation is during lubricating oil composition, and common way is with 10~80%(of its solution in hydrocarbon ils (for example mineral lubricating oils) or other suitable solvent for example 20~80% with additive) form of (weight) active constituent enriched material adds.When preparation finished lubricants (for example crankcase motor oil), common these enriched materials of available lubricating oil dilution, every weight part composite additive use for example 5~40(weight part of 3~100() lubricating oil.Certainly, use the purpose of enriched material to be not only, and be in order to make various materials be convenient to handle for the ease of formation solution and dispersion in final concoction.For example usually with its 40~50%(weight in just as lubricating oil distillate) the enriched material form use metal hydrocarbyl sulfonate or metal alkyl phenates.Preparation is when containing the lube oil blending thing of several additives, adds separately in the oil if every kind of additive person is a form with enriched material, generally do not have problem.But in many cases, the additive supplier is ready to provide a kind of what is called " composite additive ", and it is that many kinds of additives are dissolved in the enriched material in hydrocarbon ils or other the suitable solvent.
According to method of the present invention, selected special Graphite Powder 99, composite additive and lubricating oil are added in the thermal treatment section, these components are mixed and are heated at least 80 ℃ (for example about 80~95 ℃) and preferably are heated at least 90 ℃ (for example about 90~95 ℃) in the thermal treatment section, and keep about 1~4 hour.Thermal treatment is cooled to the temperature that is suitable for purposes afterwards with treated oil mixture after finishing, and for example is cooled at least (for example 30 ℃~85 ℃) below 90 ℃ or 90 ℃.Have found that, stability in storage through heat treated like this oil mixture is improved greatly, and is particularly all the more so when (this enriched material is used for mixing to make deployed lubricating oil fully with lubricating oil) when also mixing with other desired additives after heat treated mixture cooling to form multifunctional additive for lubricating oils.
Special Graphite Powder 99 and additive can add the thermal treatment section respectively with lubricating oil, also can be pre-mixed the back with lubricating oil and add.In addition, lubricating oil can prior to, back in or add simultaneously in the thermal treatment section with Graphite Powder 99 and composite additive.
Being appreciated that heat treated exact temperature and time change depends on following factors, as the improvement degree of selected specific additive, needed stability in storage etc.It can also be appreciated that heat treated temperature in addition when the higher position of the temperature range of afore mentioned rules, reach the substantially the same comparable employing lesser temps of stable required heat treatment period and heat-treat required time shortening.
The stability mechanism of thermal treatment improvement Graphite Powder 99 of the present invention and composite additive oil mixture is also unclear, we only require that selected heat treatment time and temperature are enough to make the stability of the mixture after the thermal treatment to improve, make its surpass without this heat treatment step the stability that can arrive.Heat treated Graphite Powder 99 and composite additive mixture keep at least 1 hour (more be at least 2 hours, preferably at least 3 hours) under selected thermal treatment temp, will be basicly stable entirely.Judge that stable foundation do not become turbid and throw out.To at room temperature be retained to not a half year according to the lubricating oil composition that method of the present invention makes does not become turbid and precipitates.
With embodiment and preparation example the present invention is described below, rather than the restriction scope of the invention.
Preparation example 1:
The graphite that with diameter is 12 microns toasted 2 hours in 120 ℃ baking oven; get the Graphite Powder 99 85kg that makes; sec.-propyl three isostearoyl base titanic acid ester 2kg; water glass 2; sodium methylene bis-naphthalene sulfonate 4kg puts into reactor and stirs; with triple-roller mill honing three times, promptly obtain uniform and stable lubricant graphite additive.
Preparation example 2:
Method according to embodiment 1 prepares the lubricant graphite additive, and the each component consumption is as follows:
Graphite Powder 99 (5 microns of diameters) 40kg, enedioxy two (dioctyl is phosphate-based) titanium 7kg, borax 13kg, fluoroalkyl sulfonate 5kg, methylene-bis first sodium naphthalene sulfonate 35kg.
Embodiment 1: produce QC30 gasoline engine oil lubricant compositions
The graphite that mean particle dia is not more than 5 microns gives processing, put into baking oven baking under 100~120 ℃ of conditions about 2 hours, the diameter handled well take and give again in 7 parts in the graphite below 5 microns, 6 parts of gasoline engine oil recombiners, unified name is called 3011QC level recombiner, (being produced by Lanzhou oil-refining chemical head factory); 33 parts of base oils, in superfine mill, grind 1~2 hour after as concentrated mother liquor; Get 1000 parts of base oils again, squeeze into blending condition limit and stir, after the limit is heated to 80 °~90 °, after getting the mother liquor for preparing again and adding the backheat to 80 ° of stirring simultaneously in the blending kettle~90 °, promptly become lubricant compositions.
Embodiment 2, CC diesel engine oil lubricant compositions
6 parts of the Graphite Powder 99s handled well are given in cut-off footpath below 5 microns, 19 parts of base oils (200SN), 15 parts of 3121CC composite additives, in the superfine mill, grind 1~2 hour after as mother liquor; Get 500 parts of base oils (200SN) again, 12 parts in mother liquor, earlier 500 parts of base oils are squeezed in the blending kettle be heated to 80 °~90 ° while stirring after, again 12 parts of mother liquors are also added limit stirring in the blending kettle, limit heating, through 1.5 hours, when temperature rises to 80 ℃~90 ℃, promptly make lubricant compositions of the present invention.
Embodiment 3: the lubricant compositions of loading in the preparation
16 parts in the elder generation's graphite through giving processing of cut-off footpath below 10 microns, 60 parts of industrial gear oil's composite additives, base oil (500SN) grinds 1~2 hour as mother liquor for 24 parts in the superfine mill; Again base oil (500SN) is squeezed in the blending kettle for 300 parts, be heated to 80~90 ℃, stir simultaneously, the mother liquor that adding prepares in the mediation still is 5 parts again, stir simultaneously and heat, all, be heated to 80 ℃~90 ℃ simultaneously, promptly obtain lubricant compositions of the present invention through about 2 hours.
The lubricant compositions of above-mentioned three embodiment preparation is as follows through test-results:
Embodiment 1 prepared lubricant compositions is used on Beijing 130 cars, and this car had for 10 ages, and when with same level GB lubricating oil, the car oil consumption is 18 kilograms/hundred kilometers; And use when of the present invention the per 100 km oil consumption to reduce to 13 kilograms; The wearing and tearing of each worn parts are about 1/4th of plain oils.
The lubricant compositions that embodiment 2 is produced is used on the east wind car, and the evidence rate of economizing gasoline is about 10%, and wearing and tearing are 1/4th of plain oil situations.
It is that owing to reduced friction, the in-fighting power of wheel box reduces on 90 millimeters the plastics extruder that the lubricant compositions that embodiment 3 is produced is used in a leading screw diameter, and working current is reduced to 24 amperes by 28 amperes.Saved energy dissipation.
Embodiment 4: the preparation method is with embodiment 1, and the lubricant compositions prescription is as follows:
Base oil: 500SN 80(weight part, down together)
200SN 20
Alkyl sodium salicylate 1.9
Mono alkenyl succimide 2.4
Lead naphthenate 0.2.
Special Graphite Powder 99 5
Embodiment 5: the preparation method is with example 1, and the lubricant concentrated liquid prescription is as follows:
80 parts of base oils (500SN), 50 parts of special Graphite Powder 99s, 0.8 part of the synthetic sulfonic acid magnesium of high base number, 1 part of sulfuration haco oil, 3 parts of barium mahogany sulfonates, 2 parts of poly-alpha olefinss, 3 parts of clorafins.
Embodiment 6: the preparation method is with embodiment 1, and the lubricant compositions prescription is as follows:
300 parts of 150SN oil
300 parts of 200SN oil
400 parts of 500SN oil
6.8 parts of special Graphite Powder 99s
0.1 part of high base number calcium mahogany sulfonate
0.2 part of sulphur phosphorus alkylphenol zinc salt
0.1 part of butyl oleate
0.1 part of tricarbimide tricyanic acid epoxy ester
0.1 part of 711 rust-preventive agent
0.3 part of alkylnaphthalene
Describe in principle of the present invention, preferred embodiment and the mode of operation specification sheets in front.But the claimed particular forms disclosed that are not limited to of the present invention, these contents are just in order to illustrate, rather than limitation of the present invention.The professional in present technique field can do change and change under the situation that does not deviate from spirit of the present invention.

Claims (5)

1, a kind of preparation Saving Energy by Lubrication agent method for compositions, said lubricant compositions is composed as follows: lubricant base accounts for 24~1500 parts (weights), special Graphite Powder 99 accounts for 0.001~54 part, composite additive accounts for 0.6~19.999 part, it is characterized in that described special Graphite Powder 99 makes with following method: the sky is fired crystalline flake graphite through purifying, pulverize, sending after the stage treatment with diameter range is 0.1~30 micron graphite microparticles, the graphite microparticles of preferred 1~10 micron diameter, then the Graphite Powder 99 of choosing was toasted under 120 ℃ temperature 1.5~2.5 hours, through overbaking, removed moisture contained in the graphite, coat with titanate coupling agent then, and and dispersion agent, the rete stablizer, tensio-active agent mixed, superfine honing 1-3 hour.
2, method according to claim 1 is characterized in that said base oil can be a mineral oil, preferred 500SN and 200SN oil.
3, method according to claim 1 is characterized in that described additive comprises: purification agent, dispersion agent, oxidation and corrosion inhibitor, extreme pressure anti-wear additives, oiliness improver and friction improver, rust-preventive agent, pour point depressant.
4, method according to claim 3 is characterized in that said purification agent has: low alkali value calcium mahogany sulfonate, middle base number calcium mahogany sulfonate, high base number calcium mahogany sulfonate, middle base number calcium alkylbenzenesulfonate, high base number calcium alkylbenzenesulfonate, sulfur phosphorization polyisobutylene titanate salt, alkyl sodium salicylate, the synthetic sulfonic acid magnesium of high base number, high base number calcium naphthenate, overbased sulfurized alkylphenols as active phenol calcium; The relative composite additive consumption of its consumption (down together) is that 0.5~34%(is heavy).Dispersion agent: mono alkenyl succimide, diene base succimide, polyene-based succimide, polyisobutene succinimide, polyisobutene succinimide; Its consumption is 0.8~30%.Oxidation and corrosion inhibitor: sulphur phosphorus alkylphenol zinc salt, sulphur fourth octyl group zinc salt, the two octyl group basic zinc salt of sulphur phosphorus, sulphur phosphorus dialkyl group zinc salt, sulphur phosphorus dialkyl group zinc salt; Its consumption is 0.5~70%.Extreme pressure anti-wear additives: clorafin, di-n-butyl phosphite, tritolyl phosphate, thio-ammonium phosphate, iso-octyl acid phosphoric acid ester stearylamine salt, triphenyl-thiophosphate, sulfide isobutene, benzyl disulfide thing, lead naphthenate, dibutyl curing carboxylamine molybdenum, dibutyl dithiocaarbamate antimony, dibutyl dithiocaarbamate lead, borate, boronation oleylamide, A-type organocopper compound, tricresyl phosphate (2,3 propylene dichloride) ester, the new extreme pressure agent of WH-E series sulphur, the compound extreme pressure anti-wear additives of WH-E series; Its consumption is 0.3~90%.Oiliness improver: sulfuration haco oil, dimeracid, oleic acid glycol ester, sulfuration Oleum Gossypii semen, sulfurized olefin cotton oil, 124 Triazole fatty amine salt, triphenyl phosphite, triethyl phosphate, butyl oleate, butyl stearate, dioctyl phthalate (DOP), oleic acid, wind rape oil, SOAE oiliness improver, oleic acid epoxy ester; Its consumption is 0.03~70%.Friction improver: the energy-conservation low friction compound of FJM-1 type, tricarbimide trimeric cyanamide, the energy-conservation low friction compound of organic-molybdenum, the energy-conservation low friction compound of organic boron, the energy-conservation low friction compound of GRT, the energy-conservation low friction compound of YGC, SA oil, TRIWON friction improver; Its consumption is 0.2~78%.Rust-preventive agent: barium mahogany sulfonate, synthetic barium sulfonate, heavy alkylbenzene sulfonic acid barium, petroleum sodium sulfonate, synthetic sodium sulfonate, heavy alkylbenzene sulfonic acid sodium, 17 alkenyl imidazoline alkenyl succinates, zinc naphthenate, dinonyl naphthalene sulfonate barium, benzotriazole, the alkylphosphonic acid carboxylic acid imidazoline salt, N-oleoyl musculamine salt stearylamine (711 rust-preventive agent), oxidized petrolatum barium soap, alkenyl succinic acid, the alkenyl succinic acid ester, lanolin magnesium soap, triethanolamine oleate fat, sorbitol monooleate, ricinoleate acid sulfuric ester sodium salt, tri-n-butylamine, T8-MC, the GY-11 water soluble anti-rust agent; Its consumption is 3~90%.Pour point depressant: alkylnaphthalene, poly-alpha olefins, poly-alpha olefins-1,2, polyacrylic ester, vinyl acetate-FUMARIC ACID TECH GRADE resin copolymer, its consumption is 0.5~15%, more than the consumption of each component be 100% all in the composite additive consumption.
5, method according to claim 1, it is characterized in that: the preparation method of lubricant compositions of the present invention carries out according to the following steps, at first by its composition cut-off footpath scope 0.001~54 part of 0.1~30 micron the Graphite Powder 99 of handling through aforesaid method, 0.6~19.999 part of composite additive, from 24~1500 parts of base oils, taking out a small amount of (it is heavy to be generally 50%() again) oil grinds 1~3 hour as concentrated mother liquor in the superfine mill, 24~1500 parts of base oils are taken out residue behind a small amount of oil partly squeeze into and give heat in the blending kettle, stir simultaneously to 80 ℃~90 ℃ with pump; In transferring still, add the concentrated mother liquor for preparing again, stir simultaneously with base oil, and be heated to 80~90 ℃ simultaneously, generally stir and to obtain the good lubricant compositions of quality in 1.5~3.5 hours.
CN94100060A 1994-01-06 1994-01-06 Method for preparation of energy saving lubricating oil Expired - Fee Related CN1034670C (en)

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