CN109114973A - A kind of energy-saving environment protection intelligent roller way kiln - Google Patents
A kind of energy-saving environment protection intelligent roller way kiln Download PDFInfo
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- CN109114973A CN109114973A CN201811034278.5A CN201811034278A CN109114973A CN 109114973 A CN109114973 A CN 109114973A CN 201811034278 A CN201811034278 A CN 201811034278A CN 109114973 A CN109114973 A CN 109114973A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a kind of energy-saving environment protection intelligent roller way kilns, the smoke evacuation section set gradually including front and back, oxidation panel, it is burnt into section, chilling sizing section, cooling heat transferring section and blade trailing cooling section, a kind of energy-saving environment protection intelligent roller way kiln of the present invention, kiln is integrally divided into smoke evacuation section, oxidation panel, it is burnt into section, chilling sizing section, cooling heat transferring section and blade trailing cooling section, optimization design is used to each section, so that the whole energy consumption of roller way kiln is substantially reduced, and discharge of pollutant sources greatly reduces, it is more energy-saving and environmentally friendly compared to existing kiln, and it is provided with and thinks matched intelligence control system therewith, it can be realized the intelligent control of roller way kiln, to greatly save human resources, improve production efficiency, also the energy consumption of kiln is further reduced, make carbon monoxide, the discharge of nitrogen oxides is further reduced.
Description
Technical field
The present invention relates to furnace equipment technical field, specifically a kind of energy-saving environment protection intelligent roller way kiln.
Background technique
Kiln refers to for firing ceramics implements and sculpture or the stove for enabling enamel be fused to metal implements surface.Generally
It is built into brick and stone, the various specification of size can be made as needed, can operated using fuel gas, oil or electricity.Kiln
Furnace is the indispensable facility in pottery art molding, and the mankind up to ten thousand years ceramics, which are burnt, makes history, has accumulated and abundant makes kiln pattern and experience.
From the ground of primitive society it is outdoor it is burnt in a heap, dig pit build burn steamed bun shape rise flame circular kiln, half downdraf horse shoe flame furnace, half way up the mountain dragon kiln, duck
Egg shaped kiln, then to Indoor Air kiln, electrical kiln now, kiln science and technology is in continuous improvement.
Kiln is usually by firing chamber, combustion apparatus, ventilation equipment, four part such as conveying equipment composition.Electrical kiln is mostly with electric furnace
Silk, Elema or molybdenum disilicide are as heater element.In the course of work of kiln, many energy can be lost, can also discharge
A certain amount of pollution sources, and with the continuous progress of society and the continuous development of science and technology, people become more concerned with us and rely
With the earth of existence, most countries also fully recognize environment to the importance of our human developments in the world.Each national capital
It is taking active and effective measure to improve environment, is reducing pollution.Mostly important among these and problem the most urgent is exactly can
Source problem will fundamentally solve energy problem, and in addition to finding the new energy, it is also current most directly effective that energy conservation, which is crucial,
Important measures.Although kiln in the prior art can the effectively save energy, be not met by modernization energy conservation and environmental protection
Demand, it is therefore desirable to researching and developing a kind of can be greatly reduced energy consumption and the kiln of disposal of pollutants is greatly decreased.
It is at present manually to adjust kiln, such as produce different types of production when producing ceramic tile class product in industry
The firing temperature that whole kiln will generally be set when product in advance goes to manually adjust, more further according to the data of measuring equipment feedback
It reacted slow when changing production other products, the data of passing historical record need to be browsed, so that inefficiency, error rate are high；
The energy that the every family of Ceramics Enterprises consumes in production at present is all different, wherein many producers all have backward in technique, management not
Kind to cause wastage huge, this is excessively high with regard to leading to cost naturally, and the pollution to environment.
Summary of the invention
The purpose of the present invention is to provide a kind of energy-saving environment protection intelligent roller way kilns, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of energy-saving environment protection intelligent roller way kiln, the smoke evacuation section set gradually including front and back, oxidation panel, firing section, urgency
Cold formed section, cooling heat transferring section and blade trailing cooling section；
The smoke evacuation section 1 accounts for the 10-13% of equipment entirety, and operating temperature is 300-950 DEG C；
The oxidation panel 2 accounts for the 15-20% of equipment entirety, and operating temperature is 950-1050 DEG C；
The firing section 3 accounts for the 30-35% of equipment entirety, and operating temperature is 1050-1230 DEG C；
The chilling sizing section 4 accounts for the 5-7% of equipment entirety, and operating temperature is 600-1230 DEG C；
The cooling heat transferring section 5 accounts for the 16-18% of equipment entirety, and operating temperature is 450-600 DEG C；
The blade trailing cooling section 6 accounts for the 10-15% of equipment entirety, and operating temperature is 100-450 DEG C.
Further: the smoke evacuation section includes smoke evacuation section kiln and the smoke evacuation system for discharging fume, smoke evacuation system packet
The smoke discharging pipe being arranged in inside smoke evacuation section kiln and the smoke exhaust fan that smoke evacuation section kiln left end is set are included, smoke discharging pipe includes
The top of smoke evacuation section kiln is arranged in upper smoke evacuation supervisor, lower smoke evacuation supervisor, upper smoke evacuation branch pipe and lower smoke evacuation branch pipe, upper smoke evacuation supervisor
The bottom of smoke evacuation section kiln is arranged in portion, lower smoke evacuation supervisor, and upper smoke evacuation branch pipe and lower smoke evacuation branch pipe are staggered up and down, upper smoke evacuation
Supervisor and lower smoke evacuation branch pipe pass through pipeline and connect with drier.
Further: the oxidation panel includes oxidation panel kiln, three layers of spray gun is had on oxidation panel inside, and aoxidizing
Bottom spaced set has multiple for stopping the firebreak of smoke evacuation section smoke exhaust fan draft in section.
Further: the firing section includes firing section kiln, is uniformly equipped with multiple sprays in the inside of firing section kiln
Rifle is equipped with spiral carborundum tube in the front end of each spray gun, and the high-temp waste gas outlet of spray gun is connect by pipeline with dry kiln.
Further: the chilling sizing section includes quench zone kiln, and the upside of quench zone kiln is equipped with heat exchange supervisor, changes
Heat supervisor is equipped with combustion-supporting supervisor by more heat exchange branch pipes and heat exchange supervisor's connection, in the upside of heat exchange supervisor, combustion-supporting supervisor's
Right end is connect with combustion fan, and the first electric butterfly valve is provided on combustion-supporting supervisor, and the left and right ends for the supervisor that exchanges heat pass through pipe
Road and combustion-supporting supervisor connect, and the second electric butterfly valve are provided on the pipeline of the left and right sides, in the inside etc. of quench zone kiln
Spacing is provided with row's spray gun, and combustion-supporting supervisor is connect with combustion-supporting spray gun respectively by several combustion-supporting branch pipes, in quench zone kiln
Inside is respectively equipped with temperature sensor and pressure sensor, the first electric butterfly valve and the second electric butterfly valve respectively with combustion-supporting spray gun,
Temperature sensor, pressure sensor electricly connect.
Further: the blade trailing cooling section includes cold section of kiln of tail, and several pumping heat are connected on the upside of cold section of kiln of tail
Pipe is taken out heat pipe and is connect with defeated heat pipe, and the left end of defeated heat pipe is connected with pumping air-heater, and the left end and heat exchange pipeline for taking out air-heater connect
It connects.
It is further: to further include having the intelligence control system to match with energy-saving environment protection intelligent roller way kiln, intelligence is controlled
System processed include data control analysis center, raw material control centre, powder control centre, energy control center, kiln control in
The heart and finished product control centre, data control analysis center pass through Ethernet/wireless module and raw material control centre, powder control respectively
Center processed, energy control center, kiln control centre connect with finished product control centre, and raw material control centre passes through Ethernet/nothing
Wire module is connect with powder control centre, and powder control centre passed through Ethernet/wireless module and connect with energy control center,
Energy control center connect by Ethernet/wireless module with kiln control centre, and kiln control centre passes through Ethernet/wirelessly
Module is connect with finished product control centre, and data control analysis center is connect by remote communication module with cell phone end；
The raw material control centre includes the raw material cabin of the weighbridge for weighing to raw material and the storage of raw materials；
The powder control centre includes for carrying out the feeder of feeding, the ball mill for carrying out powder grinding, uses
In the spray tower being spray-dried, the sub-material storehouse for carrying out sub-material, distributing device and press for carrying out cloth；
The energy control center includes gas station/natural gas station, electric room, kiln spray gun, whole factory's electric energy, is used for kiln
Sewage-treatment plant that the sewage generated in production process is handled and for the exhaust gas generated in production process
The flue gas desulphurization unit of reason；
The kiln control centre includes the drier produced and calcining kiln, blower fan apparatus, for carrying out material biography
Dynamic transmission device, the glazing line for carrying out glazing processing and other auxiliary for production are mechanical；
The finished product control centre include for carrying out the polish line of finished product polishing, the packaging for carrying out finished product packing
Line, the finished bin for storing finished product and the unmanned fork lift for carrying out finished product transport.
Compared with prior art, the beneficial effects of the present invention are:
A kind of energy-saving environment protection intelligent roller way kiln of the present invention, kiln is integrally divided into smoke evacuation section, oxidation panel, firing section,
Chilling sizing section, cooling heat transferring section and blade trailing cooling section, use optimization design to each section, so that the whole energy consumption of roller way kiln
Substantially reduced, and discharge of pollutant sources greatly reduce, be more energy-saving and environmentally friendly compared to existing kiln, and be provided with
Think matched intelligence control system, can be realized the intelligent control of roller way kiln, thus greatly save human resources, improve life
Efficiency is produced, the energy consumption of kiln is also further reduced, is further reduced the discharge of carbon monoxide, nitrogen oxides.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of energy-saving environment protection intelligent roller way kiln.
Fig. 2 is a kind of structural schematic diagram of smoke evacuation section in energy-saving environment protection intelligent roller way kiln.
Fig. 3 is a kind of structural schematic diagram of oxidation panel in energy-saving environment protection intelligent roller way kiln.
Fig. 4 is a kind of structural schematic diagram of energy-saving environment protection intelligent roller kilns kiln roasting section.
Fig. 5 is a kind of structural schematic diagram of chilling sizing section in energy-saving environment protection intelligent roller way kiln.
Fig. 6 is a kind of structural schematic diagram of blade trailing cooling section in energy-saving environment protection intelligent roller way kiln.
Fig. 7 is a kind of modular structure schematic diagram of intelligence control system in energy-saving environment protection intelligent roller way kiln.
Specific embodiment
In order to deepen the understanding of the present invention, the present invention will be described in further detail with reference to the examples below, implements below
Example for explaining only the invention, is not intended to limit the scope of the present invention..
Embodiment 1
A kind of energy-saving environment protection intelligent roller way kiln, the smoke evacuation section 1 set gradually including front and back, oxidation panel 2, firing section 3,
Chilling sizing section 4, cooling heat transferring section 5 and blade trailing cooling section 6；
The smoke evacuation section 1 accounts for the 10-13% of equipment entirety, and operating temperature is 300-950 DEG C；
The oxidation panel 2 accounts for the 15-20% of equipment entirety, and operating temperature is 950-1050 DEG C；
The firing section 3 accounts for the 30-35% of equipment entirety, and operating temperature is 1050-1230 DEG C；
The chilling sizing section 4 accounts for the 5-7% of equipment entirety, and operating temperature is 600-1230 DEG C；
The cooling heat transferring section 5 accounts for the 16-18% of equipment entirety, and operating temperature is 450-600 DEG C；
The blade trailing cooling section 6 accounts for the 10-15% of equipment entirety, and operating temperature is 100-450 DEG C；
The smoke evacuation section 1 includes smoke evacuation section kiln 101 and the smoke evacuation system for discharging fume, and smoke evacuation system includes setting
Smoke discharging pipe inside smoke evacuation section kiln and the smoke exhaust fan 106 that smoke evacuation 101 left end of section kiln is arranged in, smoke discharging pipe includes
Upper smoke evacuation supervisor 102, lower smoke evacuation supervisor 103, upper smoke evacuation branch pipe 104 and lower smoke evacuation branch pipe 105, upper smoke evacuation supervisor setting are being discharged fume
The bottom of smoke evacuation section kiln is arranged in section crown, lower smoke evacuation supervisor, and upper smoke evacuation supervisor and lower smoke evacuation supervisor are as needed
Expanded, upper smoke evacuation branch pipe and lower smoke evacuation branch pipe are reduced as needed, and above and below upper smoke evacuation branch pipe and lower smoke evacuation branch pipe
It is staggered, upper smoke evacuation supervisor and lower smoke evacuation branch pipe pass through pipeline and connect with drier 107；
It is arranged to upper and lower branch pipe of discharging fume to intersect dislocation arrangement, makes air-flow operation smoothness, reduces airstream in kiln pressure, in this way
It can select mesolow blower, guarantee mesolow blower power consumption while equipment operates normally than the mesohigh wind normally selected
Machine low 20% or more；It is designed in smoke evacuation section 1 using tunnel type, lower smoke evacuation supervisor 103 is put to kiln bottom, lower smoke evacuation branch pipe can be made
The flue gas of 105 discharges is fed directly to lower smoke evacuation supervisor 103, and no longer send supreme smoke evacuation supervisor 102, this design can make airstream in kiln
It discharges more smooth；Upper smoke evacuation supervisor 102 and lower smoke evacuation supervisor 103, thus make equipment operation more convenient, need more in kiln
It can directly be extracted when roll change stick, without being handled with active joint is arranged on pipeline；Smoke evacuation section kiln 101 is discharged
Flue gas drier 107 be all delivered to as thermal energy by pipeline use, so that the equipment is reached zero-emission playing function；
The oxidation panel 2 includes oxidation panel kiln 201, has three layers of spray gun 202 on oxidation panel inside, and in oxidation panel
Interior bottom spaced set has multiple for stopping the firebreak 203 of smoke evacuation section smoke exhaust fan draft；
Kiln body channel is increased in oxidation panel 2, increases row's spray gun 202 burning in Yao Nei lower layer, and each section is arranged
Firebreak 203 stops smoke evacuation section blower draft, to keep this section of furnace heating-up rapid, adobe by herein when oxidation fire when
Between than conventional structure reduce 50%, reduce the firing time, reduce combustion gas energy consumption, improve product yield, quality；
The firing section 3 includes firing section kiln 301, is uniformly equipped with multiple spray guns in the inside of firing section kiln 301
302, spiral carborundum tube 303 is installed in the front end of each spray gun 302, the high-temp waste gas outlet 304 of spray gun 302 passes through pipeline
It is connect with dry kiln 305；
One spiral silicon carbide set 303 is installed in the leading portion of spray gun 302, excessive air-flow reduces high temperature punching by spiral effect
Power is hit, flows into collecting chamber and is imported in supervisor by branch pipe, whole system does not need to increase blower traction but completely by kiln
Internal pressure, the high-temp waste gas temperature of discharge are about 350-550 degree, and supervisor passes through isothermal holding, and heat loss can be effectively reduced, should
Smoke exhaust fan and cooling blower pressure can be effectively reduced in system, reduce blower power consumption and heat energy utilization value is high；
The chilling sizing section 4 includes quench zone kiln 401, and the upside of quench zone kiln 401 is equipped with heat exchange supervisor 402,
Heat exchange supervisor 402 is connect by more heat exchange branch pipes 403 with heat exchange supervisor 402, is equipped with combustion-supporting master in the upside of heat exchange supervisor 402
The right end of pipe 404, combustion-supporting supervisor 404 is connect with combustion fan 405, is provided with the first electric butterfly valve on combustion-supporting supervisor 404
406, the left and right ends of heat exchange supervisor 402 pass through pipeline and connect with combustion-supporting supervisor 404, are respectively provided on the pipeline of the left and right sides
There is the second electric butterfly valve 407, has row's spray gun 302 in the inside spaced set of quench zone kiln 401, combustion-supporting supervisor 404 is logical
It crosses several combustion-supporting branch pipes 409 to connect with combustion-supporting spray gun 408 respectively, is respectively equipped with temperature sensing in the inside of quench zone kiln 401
Device 410 and pressure sensor 411, the first electric butterfly valve 406 and the second electric butterfly valve 407 are passed with combustion-supporting spray gun 408, temperature respectively
Sensor 410, pressure sensor 411 electricly connect；
By connecing a branch pipe(tube) on combustion-supporting supervisor 404 to quench zone kiln 401, heat exchange supervisor 402 and combustion-supporting supervisor 404
It is fitted with electric butterfly valve, and temperature sensor is installed in quench zone kiln 401, in 401 internal temperature of quench zone kiln
Combustion-supporting spray gun 408 can be automatically opened when too low to heat, and supplement thermal energy；Multiple groups heat exchange branch pipe is set in quench zone kiln 404
403, the air of heat exchange branch pipe 403 greatly promotes gas temperature by high-temperature heating in kiln, and heat exchange supervisor 402 is by combustion fan
405 squeeze into cooling wind send by high-temperature heating in kiln to combustion-supporting supervisor 404 again, greatly improves combustion-supporting air temperature, saving helps
Initial temperature when spray gun 408 burns is fired, achievees the purpose that save energy consumption；
The blade trailing cooling section 6 includes cold section of kiln 601 of tail, is connected with several pumping heat pipes on the upside of cold section of kiln 601 of tail
602, it takes out heat pipe 602 and connect with defeated heat pipe 603, the left end of defeated heat pipe 603 is connected with pumping air-heater 604, smokes air-heater 604
Left end is connect with heat exchange pipeline；
In the second half section region of blade trailing cooling section 6, heat pipe 602 is taken out in design, and the gas with heat in kiln is extracted out,
It is delivered to cooling section front half section via defeated heat pipe 603, then front heat exchanging segment is evacuated to by pumping air-heater 604, whole system uses layer
The progressive mode of layer, achievees the effect that utilize all waste gases, reduces plant waste gases discharge, while further reducing energy consumption.
Embodiment 2
A kind of energy-saving environment protection intelligent roller way kiln, the smoke evacuation section 1 set gradually including front and back, oxidation panel 2, firing section 3,
Chilling sizing section 4, cooling heat transferring section 5 and blade trailing cooling section 6；
The smoke evacuation section 1 accounts for the 10-13% of equipment entirety, and operating temperature is 300-950 DEG C；
The oxidation panel 2 accounts for the 15-20% of equipment entirety, and operating temperature is 950-1050 DEG C；
The firing section 3 accounts for the 30-35% of equipment entirety, and operating temperature is 1050-1230 DEG C；
The chilling sizing section 4 accounts for the 5-7% of equipment entirety, and operating temperature is 600-1230 DEG C；
The cooling heat transferring section 5 accounts for the 16-18% of equipment entirety, and operating temperature is 450-600 DEG C；
The blade trailing cooling section 6 accounts for the 10-15% of equipment entirety, and operating temperature is 100-450 DEG C；
The smoke evacuation section 1 includes smoke evacuation section kiln 101 and the smoke evacuation system for discharging fume, and smoke evacuation system includes setting
Smoke discharging pipe inside smoke evacuation section kiln and the smoke exhaust fan 106 that smoke evacuation 101 left end of section kiln is arranged in, smoke discharging pipe includes
Upper smoke evacuation supervisor 102, lower smoke evacuation supervisor 103, upper smoke evacuation branch pipe 104 and lower smoke evacuation branch pipe 105, upper smoke evacuation supervisor setting are being discharged fume
The bottom of smoke evacuation section kiln is arranged in section crown, lower smoke evacuation supervisor, and upper smoke evacuation supervisor and lower smoke evacuation supervisor are as needed
Expanded, upper smoke evacuation branch pipe and lower smoke evacuation branch pipe are reduced as needed, and above and below upper smoke evacuation branch pipe and lower smoke evacuation branch pipe
It is staggered, upper smoke evacuation supervisor and lower smoke evacuation branch pipe pass through pipeline and connect with drier 107；
It is arranged to upper and lower branch pipe of discharging fume to intersect dislocation arrangement, makes air-flow operation smoothness, reduces airstream in kiln pressure, in this way
It can select mesolow blower, guarantee mesolow blower power consumption while equipment operates normally than the mesohigh wind normally selected
Machine low 20% or more；It is designed in smoke evacuation section 1 using tunnel type, lower smoke evacuation supervisor 103 is put to kiln bottom, lower smoke evacuation branch pipe can be made
The flue gas of 105 discharges is fed directly to lower smoke evacuation supervisor 103, and no longer send supreme smoke evacuation supervisor 102, this design can make airstream in kiln
It discharges more smooth；Upper smoke evacuation supervisor 102 and lower smoke evacuation supervisor 103, thus make equipment operation more convenient, need more in kiln
It can directly be extracted when roll change stick, without being handled with active joint is arranged on pipeline；Smoke evacuation section kiln 101 is discharged
Flue gas drier 107 be all delivered to as thermal energy by pipeline use, so that the equipment is reached zero-emission playing function；
The oxidation panel 2 includes oxidation panel kiln 201, has three layers of spray gun 202 on oxidation panel inside, and in oxidation panel
Interior bottom spaced set has multiple for stopping the firebreak 203 of smoke evacuation section smoke exhaust fan draft；
Kiln body channel is increased in oxidation panel 2, increases row's spray gun 202 burning in Yao Nei lower layer, and each section is arranged
Firebreak 203 stops smoke evacuation section blower draft, to keep this section of furnace heating-up rapid, adobe by herein when oxidation fire when
Between than conventional structure reduce 50%, reduce the firing time, reduce combustion gas energy consumption, improve product yield, quality；
The firing section 3 includes firing section kiln 301, is uniformly equipped with multiple spray guns in the inside of firing section kiln 301
302, spiral carborundum tube 303 is installed in the front end of each spray gun 302, the high-temp waste gas outlet 304 of spray gun 302 passes through pipeline
It is connect with dry kiln 305；
One spiral silicon carbide set 303 is installed in the leading portion of spray gun 302, excessive air-flow reduces high temperature punching by spiral effect
Power is hit, flows into collecting chamber and is imported in supervisor by branch pipe, whole system does not need to increase blower traction but completely by kiln
Internal pressure, the high-temp waste gas temperature of discharge are about 350-550 degree, and supervisor passes through isothermal holding, and heat loss can be effectively reduced, should
Smoke exhaust fan and cooling blower pressure can be effectively reduced in system, reduce blower power consumption and heat energy utilization value is high；
The chilling sizing section 4 includes quench zone kiln 401, and the upside of quench zone kiln 401 is equipped with heat exchange supervisor 402,
Heat exchange supervisor 402 is connect by more heat exchange branch pipes 403 with heat exchange supervisor 402, is equipped with combustion-supporting master in the upside of heat exchange supervisor 402
The right end of pipe 404, combustion-supporting supervisor 404 is connect with combustion fan 405, is provided with the first electric butterfly valve on combustion-supporting supervisor 404
406, the left and right ends of heat exchange supervisor 402 pass through pipeline and connect with combustion-supporting supervisor 404, are respectively provided on the pipeline of the left and right sides
There is the second electric butterfly valve 407, has row's spray gun 302 in the inside spaced set of quench zone kiln 401, combustion-supporting supervisor 404 is logical
It crosses several combustion-supporting branch pipes 409 to connect with combustion-supporting spray gun 408 respectively, is respectively equipped with temperature sensing in the inside of quench zone kiln 401
Device 410 and pressure sensor 411, the first electric butterfly valve 406 and the second electric butterfly valve 407 are passed with combustion-supporting spray gun 408, temperature respectively
Sensor 410, pressure sensor 411 electricly connect；
By connecing a branch pipe(tube) on combustion-supporting supervisor 404 to quench zone kiln 401, heat exchange supervisor 402 and combustion-supporting supervisor 404
It is fitted with electric butterfly valve, and temperature sensor is installed in quench zone kiln 401, in 401 internal temperature of quench zone kiln
Combustion-supporting spray gun 408 can be automatically opened when too low to heat, and supplement thermal energy；Multiple groups heat exchange branch pipe is set in quench zone kiln 404
403, the air of heat exchange branch pipe 403 greatly promotes gas temperature by high-temperature heating in kiln, and heat exchange supervisor 402 is by combustion fan
405 squeeze into cooling wind send by high-temperature heating in kiln to combustion-supporting supervisor 404 again, greatly improves combustion-supporting air temperature, saving helps
Initial temperature when spray gun 408 burns is fired, achievees the purpose that save energy consumption；
The blade trailing cooling section 6 includes cold section of kiln 601 of tail, is connected with several pumping heat pipes on the upside of cold section of kiln 601 of tail
602, it takes out heat pipe 602 and connect with defeated heat pipe 603, the left end of defeated heat pipe 603 is connected with pumping air-heater 604, smokes air-heater 604
Left end is connect with heat exchange pipeline；
In the second half section region of blade trailing cooling section 6, heat pipe 602 is taken out in design, and the gas with heat in kiln is extracted out,
It is delivered to cooling section front half section via defeated heat pipe 603, then front heat exchanging segment is evacuated to by pumping air-heater 604, whole system uses layer
The progressive mode of layer, achievees the effect that utilize all waste gases, reduces plant waste gases discharge, while further reducing energy consumption；
It further include having the intelligence control system to match with energy-saving environment protection intelligent roller way kiln, intelligence control system includes
Data control analysis center, raw material control centre, powder control centre, energy control center, kiln control centre and finished product control
Center processed, data control analysis center pass through Ethernet/wireless module and raw material control centre, powder control centre, energy respectively
Source control centre, kiln control centre connect with finished product control centre, and raw material control centre passes through Ethernet/wireless module and powder
Expect control centre's connection, powder control centre passed through Ethernet/wireless module and connect with energy control center, in energy control
The heart is connect by Ethernet/wireless module with kiln control centre, and kiln control centre passes through Ethernet/wireless module and finished product
Control centre's connection, data control analysis center are connect by remote communication module with cell phone end；
The raw material control centre includes the raw material cabin of the weighbridge for weighing to raw material and the storage of raw materials；
The powder control centre includes for carrying out the feeder of feeding, the ball mill for carrying out powder grinding, uses
In the spray tower being spray-dried, the sub-material storehouse for carrying out sub-material, distributing device and press for carrying out cloth；
The energy control center includes gas station/natural gas station, electric room, kiln spray gun, whole factory's electric energy, is used for kiln
Sewage-treatment plant that the sewage generated in production process is handled and for the exhaust gas generated in production process
The flue gas desulphurization unit of reason；
The kiln control centre includes the drier produced and calcining kiln, blower fan apparatus, for carrying out material biography
Dynamic transmission device, the glazing line for carrying out glazing processing and other auxiliary for production are mechanical；
The finished product control centre include for carrying out the polish line of finished product polishing, the packaging for carrying out finished product packing
Line, the finished bin for storing finished product and the unmanned fork lift for carrying out finished product transport；
Intelligence control system is able to achieve following multiple functions:
By data such as acquisition raw material station, energy source station, semi-finished product station, burning equipment, product packaging, storages, these are counted
It is compared according to being transmitted to control centre's server, then by the data that each website usually normally produces, abnormal conditions occur will
It can prompt at once, and these data, picture, video are transmitted to by cell phone application by telecommunication system, allow manager not
Factory can Instantaneous Control and commander's processing problem (such as a certain mechanical equipment breaks down stop operating at runtime, several
According to exception will be generated, this will horse back warning note, while control centre will transmit a signal to cell phone application, and manager will
Standby machine can be started using emergent management function in cell phone application at the first time)；
Pass through the model, type of typing product of production line, firing temperature, device failure alert etc. one in computer software
Series of programs, the product for then only needing to produce required for selecting in production, computer can match production model, automatic to adjust
The production environment for saving kiln (such as controls blower, motor, spray gun by computer and adjusts the atmosphere in kiln, pressure, temperature
And the firing time of product)；Equipment can and alarm and enable stand-by equipment when breaking down automatically, and solution is asked at the first time
Topic, to greatly save human resources, improve production efficiency；
It can be realized and data inputting is carried out by the existing equipment of client, produce production mode, computer can be automatic
The data of matching Related product are analyzed, reasonable to adjust tolerance supply, air quantity supply, and efficiency of combustion is made to reach maximization,
Then again by detection device detect drier, the temperature of baker equipment, pressure, the remaining thermal energy of Optimized Operation calcining kiln,
Carbon monoxide, nitrogen oxides is discharged must to be further reduced.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and
Improvement is both fallen in the range of claimed invention.The present invention claims protection scope by appended claims and its
Equivalent defines.
Claims (7)
1. a kind of energy-saving environment protection intelligent roller way kiln, which is characterized in that the smoke evacuation section (1) that is set gradually including front and back, oxidation
Section (2), firing section (3), chilling sizing section (4), cooling heat transferring section (5) and blade trailing cooling section (6)；
The smoke evacuation section 1 accounts for the 10-13% of equipment entirety, and operating temperature is 300-950 DEG C；
The oxidation panel 2 accounts for the 15-20% of equipment entirety, and operating temperature is 950-1050 DEG C；
The firing section 3 accounts for the 30-35% of equipment entirety, and operating temperature is 1050-1230 DEG C；
The chilling sizing section 4 accounts for the 5-7% of equipment entirety, and operating temperature is 600-1230 DEG C；
The cooling heat transferring section 5 accounts for the 16-18% of equipment entirety, and operating temperature is 450-600 DEG C；
The blade trailing cooling section 6 accounts for the 10-15% of equipment entirety, and operating temperature is 100-450 DEG C.
2. a kind of energy-saving environment protection intelligent roller way kiln according to claim 1, which is characterized in that the smoke evacuation section (1)
Smoke evacuation system including smoke evacuation section kiln (101) and for discharging fume, smoke evacuation system include setting inside smoke evacuation section kiln
Smoke discharging pipe and setting in the smoke exhaust fan (106) of smoke evacuation section kiln (101) left end, smoke discharging pipe includes that upper smoke evacuation is responsible for
(102), lower smoke evacuation supervisor (103), upper smoke evacuation branch pipe (104) and lower smoke evacuation branch pipe (105), upper smoke evacuation supervisor (102) setting exist
The bottom of smoke evacuation section kiln, upper smoke evacuation branch pipe (104) and lower row is arranged in smoke evacuation section crown, lower smoke evacuation supervisor (103)
Cigarette pipe (105) is staggered up and down, and upper smoke evacuation supervisor (102) and lower smoke evacuation branch pipe (103) pass through pipeline and drier
(107) it connects.
3. a kind of energy-saving environment protection intelligent roller way kiln according to claim 1, which is characterized in that the oxidation panel (2)
Including oxidation panel kiln (201), three layers of spray gun (202) are had on oxidation panel inside, and bottom is equidistantly set in oxidation panel
It is equipped with multiple for stopping the firebreak (203) of smoke evacuation section smoke exhaust fan draft.
4. a kind of energy-saving environment protection intelligent roller way kiln according to claim 1, which is characterized in that the firing section (3)
Including being burnt into section kiln (301), multiple spray guns (302) are uniformly installed in the inside of firing section kiln (301), in each spray gun
(302) front end is equipped with spiral carborundum tube (303), and the high-temp waste gas outlet (304) of spray gun (302) passes through pipeline and drying
Kiln (305) connection.
5. a kind of energy-saving environment protection intelligent roller way kiln according to claim 1, which is characterized in that the chilling sizing section
It (4) include quench zone kiln (401), the upside of quench zone kiln (401) is equipped with heat exchange supervisor (402), and heat exchange supervisor (402) is logical
Excessive root heat exchange branch pipe (403) connect with heat exchange supervisor (402), is equipped with combustion-supporting supervisor in the upside of heat exchange supervisor (402)
(404), the right end of combustion-supporting supervisor (404) is connect with combustion fan (405), and it is electronic to be provided with first on combustion-supporting supervisor (404)
Butterfly valve (406), the left and right ends of heat exchange supervisor (402) pass through pipeline and connect with combustion-supporting supervisor (404), the pipe in the left and right sides
It is provided with the second electric butterfly valve (407) on road, has row's spray gun in the inside spaced set of quench zone kiln (401)
(302), combustion-supporting supervisor (404) is connect with combustion-supporting spray gun (408) respectively by several combustion-supporting branch pipes (409), in quench zone kiln
(401) inside is respectively equipped with temperature sensor (410) and pressure sensor (411), the first electric butterfly valve (406) and the second electricity
Dynamic butterfly valve (407) are electricly connected with combustion-supporting spray gun (408), temperature sensor (410), pressure sensor (411) respectively.
6. a kind of energy-saving environment protection intelligent roller way kiln according to claim 1, which is characterized in that the blade trailing cooling section
(6) include cold section of kiln (601) of tail, be connected with several pumping heat pipes (602) on the upside of cold section of kiln (601) of tail, take out heat pipe (602)
It is connect with defeated heat pipe (603), the left end of defeated heat pipe (603), which is connected with, takes out air-heater (604), takes out the left end of air-heater (604)
It is connect with heat exchange pipeline.
7. a kind of energy-saving environment protection intelligent roller way kiln according to claim 1, which is characterized in that further include having and energy conservation
The intelligence control system that environment-protecting intelligent roller way kiln matches, intelligence control system include data control analysis center, raw material
Control centre, powder control centre, energy control center, kiln control centre and finished product control centre, data control in analysis
The heart pass through respectively Ethernet/wireless module and raw material control centre, powder control centre, energy control center, in kiln control
The heart is connected with finished product control centre, and raw material control centre is connect by Ethernet/wireless module with powder control centre, powder control
Center processed passed through Ethernet/wireless module and connect with energy control center, and energy control center passes through Ethernet/wireless module
Control centre connect with kiln, and kiln control centre is connect by Ethernet/wireless module with finished product control centre, data control
Analysis center is connect by remote communication module with cell phone end；
The raw material control centre includes the raw material cabin of the weighbridge for weighing to raw material and the storage of raw materials；
The powder control centre include for carrying out the feeder of feeding, the ball mill for carrying out powder grinding, for into
The spray tower of row spray drying, the sub-material storehouse for carrying out sub-material, distributing device and press for carrying out cloth；
The energy control center includes gas station/natural gas station, electric room, kiln spray gun, whole factory's electric energy, is used to produce kiln
Sewage-treatment plant that the sewage generated in the process is handled and for being handled the exhaust gas generated in production process
Flue gas desulphurization unit；
The kiln control centre includes the drier produced and calcining kiln, blower fan apparatus, for carrying out material transmission
Transmission device, the glazing line for carrying out glazing processing and other auxiliary for production are mechanical；
The finished product control centre includes for carrying out the polish line of finished product polishing, the baling line for carrying out finished product packing, uses
Finished bin in storage finished product and unmanned fork lift for carrying out finished product transport.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811034278.5A CN109114973A (en) | 2018-09-05 | 2018-09-05 | A kind of energy-saving environment protection intelligent roller way kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811034278.5A CN109114973A (en) | 2018-09-05 | 2018-09-05 | A kind of energy-saving environment protection intelligent roller way kiln |
Publications (1)
| Publication Number | Publication Date |
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| CN109114973A true CN109114973A (en) | 2019-01-01 |
Family
ID=64858639
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811034278.5A Pending CN109114973A (en) | 2018-09-05 | 2018-09-05 | A kind of energy-saving environment protection intelligent roller way kiln |
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| Country | Link |
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| CN (1) | CN109114973A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110006251A (en) * | 2019-05-09 | 2019-07-12 | 东莞市唯美陶瓷工业园有限公司 | Quench zone thermostatically-controlled equipment and its control method in a kind of kiln |
| CN116067175A (en) * | 2023-03-17 | 2023-05-05 | 湖南经源科技有限公司 | Intelligent monitoring and processing system for roller kiln atmosphere |
| CN116067175B (en) * | 2023-03-17 | 2024-04-26 | 湖南经源科技有限公司 | Intelligent monitoring and processing system for roller kiln atmosphere |
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