CN109112836B - Electric welding protective fabric based on high specific heat capacity substance and preparation method thereof - Google Patents

Electric welding protective fabric based on high specific heat capacity substance and preparation method thereof Download PDF

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Publication number
CN109112836B
CN109112836B CN201810888861.6A CN201810888861A CN109112836B CN 109112836 B CN109112836 B CN 109112836B CN 201810888861 A CN201810888861 A CN 201810888861A CN 109112836 B CN109112836 B CN 109112836B
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water
fabric
electric welding
fibers
flame
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CN109112836A (en
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代国亮
徐超
肖红
蒋春燕
叶远丽
巫瑛
施楣梧
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Shenghuadun (Beijing) Protection Technology Co., Ltd
Swoto Protection and Technology Co Ltd
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Beijing Jike Protection Technology Co ltd
Swoto Protection and Technology Co Ltd
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    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188Monocarboxylic acids; Anhydrides, halides or salts thereof
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
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    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
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    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
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    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/26Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
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    • D06M2200/10Repellency against liquids
    • D06M2200/12Hydrophobic properties

Abstract

The invention relates to an electric welding protective fabric based on a high specific heat capacity substance and a preparation method thereof, wherein the electric welding protective fabric based on the high specific heat capacity substance is composed of a flame-retardant fabric, a high water-absorption coating composition and a water-repellent finishing layer, and the preparation method comprises the following steps: applying a high-water-absorption coating composition on the front surface of the flame-retardant fabric, wherein the high-water-absorption coating composition comprises oil-based polyurethane, a cross-linking agent, high-water-absorption resin, a dispersing agent, lignin powder and the like, drying at 120 ℃ for 1-10min, and baking at 160 ℃ for 1-5 min; applying a water repellent finish locally or completely to the reverse side of the front-coated flame-retardant fabric obtained in the above step; before use, the front high water-absorption coating is sprayed or misted by liquid water, and the application amount is 100-2. By adopting the mode, after the surface of the electric welding protective fabric absorbs water, electric welding sparks contacting with the fabric can be quickly extinguished and heatedThe amount is absorbed or quickly removed, thereby reducing the amount of heat reaching the skin and achieving the goal of protecting the skin from burns.

Description

Electric welding protective fabric based on high specific heat capacity substance and preparation method thereof
Technical Field
The invention relates to the field of special protective function fabrics, in particular to an electric welding protective fabric based on a substance with high specific heat capacity and a preparation method thereof.
Background
Electric welding is a general term for electric arc welding, refers to a welding mode realized by melting metal parts to be connected through electric arc at high temperature by using a welding rod, and is the most widely applied welding method in industrial production. Theoretically, the process of metal combustion is the welding process, which is to melt the base material (welding part) and the filler (welding rod) to form a molten pool by using the high temperature generated by the current in the instant short circuit, and then the molten pool is cooled and transited into a welding line.
When welding, the welding rod is used as one electrode of the circuit, the weldment is the other electrode, an electric arc is formed between the two electrodes, and the metal is melted for welding. When welding, the temperature of the electric arc can reach 3000-.
In view of the harm of electric welding sparks, welders need to wear protective equipment such as protective head covers, flame-retardant protective clothing (conjoined or split), protective boots and the like during welding. At present, the fabrics of electric welding protective clothing are widely adopted in China, and mainly comprise oxhide, after-finishing flame-retardant cotton fabrics, Nomex IIIA fabrics and Kevlar fibers. However, the electric welding protective clothing made of cowhide has good protective effect, but is airtight, heavy to wear and poor in comfort; the electric welding spark impact resistance of the post-finished flame-retardant cotton fabric is poor, and the strength is low; the Nomex IIIA fabric and the Kevlar fiber are expensive. Therefore, a protective fabric which is comfortable to wear and has a good electric welding protection effect is in urgent need of development.
The above statements in the background are merely intended to facilitate a thorough understanding of the present disclosure (including the technical means used, technical problems solved and technical advantages brought about) and should not be taken as an acknowledgement or any form of suggestion that this information forms part of the prior art already known to a person skilled in the art.
Disclosure of Invention
The invention aims to provide an electric welding protective fabric which is comfortable to wear, good in flame retardant property and heat insulation and burning prevention property and a preparation method thereof.
The invention provides an electric welding protective fabric which is composed of a flame-retardant fabric, a high water-absorption coating composition and a water-repellent finishing layer. The high water absorption coating composition comprises oil-based polyurethane, a cross-linking agent, high water absorption resin, a dispersing agent, lignin powder and the like.
In one embodiment of the invention, in the electric welding protective fabric, the flame-retardant fabric is one of an intrinsic flame-retardant fabric and a post-finishing flame-retardant fabric.
In one embodiment of the invention, in the electric welding protective fabric, the intrinsic flame-retardant fabric is formed by mixing and matching a plurality of flame-retardant fibers, and the flame-retardant fibers are selected from acrylic fibers, flame-retardant viscose, flame-retardant vinylon, carbon fiber pre-oxidized silk, polysulfonamide fibers, polyphenylene sulfide fibers, polyaryl oxadiazole fibers, polyimide fibers, aramid fibers 1313 or aramid fibers 1414.
In one embodiment of the invention, in the electric welding protective fabric, the after-finish flame-retardant fabric is woven from cotton fibers, hemp fibers, flax fibers, ramie fibers, viscose fibers, modal fibers, tencel fibers, vinylon or any mixture thereof.
In one embodiment of the invention, in the electric welding protective fabric, the high water absorption coating composition comprises oil-based polyurethane, a cross-linking agent, high water absorption resin, a dispersing agent, lignin powder and the like.
In one embodiment of the invention, in the electric welding protective fabric, the high water absorption resin is selected from one of starch water absorption materials, cellulose water absorption materials, acrylate water absorption materials, protein water absorption materials and the like.
In one embodiment of the invention, in the electric welding protective fabric, the flame-retardant fabric is required to be flat, so that electric welding sparks or molten metal cannot be embedded in unevenness on the surface of the fabric, electric welding sparks can be conveniently and rapidly separated from the fabric, and the fabric is not heated.
The invention also provides a preparation method of the electric welding protective fabric, which comprises the following steps:
applying a high water absorption coating composition on the front surface of the flame-retardant fabric, then drying for 1-10min at 120 ℃, and baking for 1-5min at 160 ℃; applying a water repellent finish locally or completely to the reverse side of the front-coated flame-retardant fabric obtained in the above step; before the electric welding protective fabric is used, liquid water is used for spraying or misting the front super absorbent coating, and the application amount is 100-300g/m2So that the surface of the fabric is in a wet state and has a water retention capacity of at least 4 hours under dry conditions at room temperature.
In one embodiment of the invention, in the preparation method of the electric welding protective fabric, the high water absorption coating composition comprises the following components: 20-55 parts of oil-based polyurethane, 2-5 parts of cross-linking agent, 30-65 parts of super absorbent resin powder with the particle size of 300-10000 meshes, 1-3 parts of dispersing agent,5-15 parts by weight of lignin powder with the grain diameter of 3000-10000 meshes, and the application amount of the coating composition is 50-80g/m2
In one embodiment of the invention, in the preparation method of the electric welding protective fabric, the water-repellent finishing agent can comprise a fluorine-based water-repellent finishing agent, a fluorine-free water-repellent finishing agent, an organic silicon water-repellent finishing agent and the like, and is applied to the reverse side of the flame-retardant fabric in the form of mist droplets, dot printing, net printing or an entire coating, so as to form a water-repellent region, so that a hydrophilicity difference is generated between a region containing a water-repellent agent and a region without the water-repellent finishing agent.
The invention has the following beneficial effects:
(1) excellent performances among different fibers can be considered, and products with excellent flame retardance, heat insulation and other performances can be prepared;
(2) when the electric welding protective fabric is used, liquid water is sprayed on the high-water-absorption coating on the front surface of the electric welding protective fabric, and the high-water-absorption material can absorb dozens of times or even hundreds of times of water per se. The high water absorption material can quickly absorb or remove the heat of electric welding sparks after absorbing water, so that the electric welding sparks are extinguished;
(3) the fabric structure design can lead the extinguished electric spark to quickly roll off, and prevent the fabric from being burnt out by long-time contact;
(4) in the electric welding protective fabric, the intrinsic flame-retardant fabric is formed by mixing and matching a plurality of domestic flame-retardant fibers, and due to the complementary relationship between the flame-retardant synergistic effect and the comprehensive performance of the fibers, the flame-retardant performance of the fabric is excellent, and the fabric has good performances such as strength, heat resistance, water washing resistance and the like;
(5) the electric welding protective fabric is flat in cloth cover, electric welding sparks, namely molten metal, cannot be embedded in uneven parts of the surface of the fabric, electric welding sparks can be conveniently and quickly separated from the fabric, and the fabric is not excessively heated
Drawings
The invention will be better understood with the aid of the accompanying drawings, which are schematic and not drawn to scale, and in which:
FIG. 1 shows a schematic cross-section of an electrowelding protective face fabric made in an embodiment of the present invention;
fig. 2 shows a schematic front view of the coating surface of the electro-welding protective fabric prepared in the example of the invention.
Wherein reference numeral 1 denotes a super absorbent coating composition, reference numeral 2 denotes a flame retardant fabric, and reference numeral 3 denotes a water repellent finish layer.
Detailed Description
The invention concept of the invention comprises a plurality of specific implementation schemes, different implementation schemes have technical or application emphasis, and different implementation schemes can be combined and matched to meet different application scenes and solve different application requirements. Therefore, the following description of specific embodiments should not be construed as limiting the intended scope of the invention.
The method of the invention can use the intrinsic flame-retardant material and the after-treatment flame-retardant material as the flame-retardant fabric. The intrinsic flame-retardant fabric is formed by mixing and matching various domestic flame-retardant fibers, such as flame-retardant viscose, flame-retardant acrylic and polyvinyl chloride fibers, flame-retardant vinylon, carbon fiber pre-oxidized fibers and the like; the post-finishing flame-retardant fabric is prepared by selecting cotton, wool and cellulose fibers as blended materials and then performing typical Pulley flame-retardant finishing.
Example 1
Pure cotton fabric finished by pluronic is selected as flame-retardant base fabric, and 55g/m of flame-retardant base fabric is arranged on the front side of the fabric2Applying a coating composition comprising: 35 parts by weight of oil-based polyurethane, 2 parts by weight of polyester polyol cross-linking agent, 55 parts by weight of sodium polyacrylate powder with the particle size of 300 plus 10000 meshes, 1 part by weight of calcium stearate and 7 parts by weight of lignin powder with the particle size of 3000 plus 10000 meshes, drying at 120 ℃ for 9min, heat setting at 160 ℃ for 1min, and then applying fluorine-containing water and oil repellent agent WG-8900 to the reverse side of the fabric in the form of mist droplets. Spraying the front high water absorption coating with liquid water, wherein the application amount is 100g/m2So that the surface of the fabric is in a wet state and has water retention capacity of up to 4 hours under a drying condition at room temperature.
The electric welding protective fabric prepared by the method has the following characteristics that the square meter gram weight is 280g, the radial strength is 1210N, the latitudinal strength is 1020N, the radial flame continuation time is 0s,The latitudinal direction flame continuation time is 0s, the radial direction smoldering time is less than 0.5s, the latitudinal direction smoldering time is less than 1s, the radial direction damage length is less than 48mm, the latitudinal direction damage length is less than 42mm, the temperature is raised by 26 ℃ after 15 drops of metal are molten and dripped, and the moisture permeability is more than 8500g/m2And 24h, reaching the technical level of A-grade welding protective clothing.
Example 2
The flame-retardant base cloth is prepared by blending 50% of cotton fiber and 50% of wool fiber by weight and then finishing the blended fabric by the method. At 60g/m on the front side of the fabric2Applying a coating composition comprising: 45 parts by weight of oil-based polyurethane, 3 parts by weight of polyester polyol cross-linking agent, 45 parts by weight of hydroxypropyl methyl cellulose powder with the particle size of 300 plus 10000 meshes, 2 parts by weight of calcium stearate and 5 parts by weight of lignin powder with the particle size of 3000 plus 10000 meshes, drying at 120 ℃ for 5min, and performing heat setting at 160 ℃ for 3min, and then applying fluorine-free waterproof water-repellent finishing agent NFC to the reverse side of the fabric in a dot printing mode. Spraying liquid water to the front high water absorption coating layer, wherein the application amount is 200g/m2So that the surface of the fabric is in a wet state and has water retention capacity of up to 6 hours under a drying condition at room temperature.
The electric welding protective fabric prepared by the method has the square meter gram weight of 300g, the radial strength of 1350N, the latitudinal strength of 1100N, the radial flame continuation time of 0s, the latitudinal flame continuation time of 0s, the radial smoldering time of less than 1s, the latitudinal smoldering time of less than 1s, the radial damage length of less than 44mm, the latitudinal damage length of less than 43mm, the temperature rise of 15 drops of metal after molten and dropped is 28 ℃, and the moisture permeability of more than 8000g/m2And 24h, reaching the technical level of A-grade welding protective clothing.
Example 3
The fabric is formed by blending 30.8 weight percent of flame-retardant viscose glue, 35.6 weight percent of acrylic-polyvinyl chloride fiber and 33.6 weight percent of flame-retardant polyvinyl alcohol fiber, and the front surface of the fabric is 45g/m2Applying a coating composition comprising: 55 parts by weight of oil-based polyurethane, 2 parts by weight of polyester polyol cross-linking agent, 30 parts by weight of sodium alginate with the particle size of 300-10000 meshes, 4 parts by weight of calcium stearate, 9 parts by weight of lignin powder with the particle size of 3000-10000 meshes,drying at 120 deg.C for 3min, heat setting at 160 deg.C for 5min, and applying water repellent organosilicon finishing agent WS 60CN on the reverse side of the fabric in the form of net printing. Spraying the front high water absorption coating with liquid water, wherein the application amount is 300g/m2So that the surface of the fabric is in a wet state and has water retention capacity of up to 8 hours under a drying condition at room temperature.
The electric welding protective fabric prepared by the method has the square meter gram weight of 300g, the radial strength of 1550N, the latitudinal strength of 1180N, the radial flame continuation time of 0s, the latitudinal flame continuation time of 0s, the radial smoldering time of less than 0.8s, the latitudinal smoldering time of less than 1s, the radial damage length of less than 40mm, the latitudinal damage length of less than 36mm, the temperature of 15 drops of metal after being heated up by 30 ℃, and the moisture permeability of more than 8200g/m2And 24h, reaching the technical level of A-grade welding protective clothing.
The above description of exemplary embodiments has been presented only to illustrate the technical solution of the invention and is not intended to be exhaustive or to limit the invention to the precise form described. Obviously, many modifications and variations are possible in light of the above teaching to those skilled in the art. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to thereby enable others skilled in the art to understand, implement and utilize the invention in various exemplary embodiments and with various alternatives and modifications. It is intended that the scope of the invention be defined by the following claims and their equivalents.

Claims (8)

1. An electric welding protective fabric based on a substance with high specific heat capacity is characterized by comprising a flame-retardant fabric, a high water-absorption coating composition and a water-repellent finishing layer;
the high water absorption coating composition comprises the following components: 20-55 parts of oil-based polyurethane, 2-5 parts of cross-linking agent, 30-65 parts of super absorbent resin powder with the particle size of 300-10000 meshes, 1-3 parts of dispersing agent and 5-15 parts of lignin powder with the particle size of 3000-10000 meshes, wherein the application amount of the coating composition is 50-80g/m2
2. The electric welding protective fabric based on high specific heat capacity substances according to claim 1, characterized in that the flame retardant fabric is selected from one of an intrinsic flame retardant fabric and a post-finishing flame retardant fabric.
3. The electric welding protective fabric based on the high specific heat capacity substance as claimed in claim 2, wherein the intrinsic flame retardant fabric is formed by mixing and matching a plurality of flame retardant fibers, and the flame retardant fibers are selected from acrylic-polyvinyl chloride fibers, flame retardant viscose, flame retardant vinylon, carbon fiber pre-oxidized silk, polysulfonamide fibers, polyphenylene sulfide fibers, polyaryl oxadiazole fibers, polyimide fibers, aramid fibers 1313 or aramid fibers 1414.
4. The electric welding protective fabric based on high specific heat capacity substances according to claim 2, characterized in that the after-finish flame retardant fabric is woven from cotton fibers, hemp fibers, flax fibers, ramie fibers, viscose fibers, modal fibers, tencel fibers, vinylon, or any mixture thereof.
5. The electric welding protective fabric based on high specific heat capacity substance as claimed in claim 1, wherein the high water absorption resin is selected from one of starch water absorption materials, cellulose water absorption materials, acrylate water absorption materials and protein water absorption materials.
6. The electric welding protective fabric based on the substance with the high specific heat capacity as claimed in claim 1, wherein the electric welding protective fabric is flat in fabric surface.
7. The preparation method of the electric welding protective fabric is characterized by comprising the following steps:
1) applying a high water absorption coating composition on the front surface of the flame-retardant fabric, drying at 120 ℃ for 1-10min, and baking at 160 ℃ for 1-5 min;
2) reverse of the front-coated flame-retardant textile obtained in step 1)Applying a water repellent finish locally or completely on the surface; before the electric welding protective fabric is used, liquid water is used for spraying or misting the front super absorbent coating, and the application amount is 100-300g/m2So that the surface of the fabric is in a wet state and has water retention capacity of at least 4 hours under a room-temperature drying condition;
wherein the composition of the high water absorption coating composition is as follows: 20-55 parts of oil-based polyurethane, 2-5 parts of cross-linking agent, 30-65 parts of super absorbent resin powder with the particle size of 300-10000 meshes, 1-3 parts of dispersing agent and 5-15 parts of lignin powder with the particle size of 3000-10000 meshes, wherein the application amount of the coating composition is 50-80g/m2
8. The preparation method of the electric welding protective fabric according to claim 7, wherein the water-repellent finishing agent comprises a fluorine-based water-repellent finishing agent, a fluorine-free water-repellent finishing agent and an organic silicon water-repellent finishing agent, and the water-repellent finishing agent is applied to the reverse side of the flame-retardant fabric in the form of mist droplets, dot printing, net printing or an entire coating, so that a water-repellent region is formed, and a hydrophilicity difference is generated between a region containing the water-repellent agent and a region to which the water-repellent finishing agent is not applied.
CN201810888861.6A 2018-08-07 2018-08-07 Electric welding protective fabric based on high specific heat capacity substance and preparation method thereof Active CN109112836B (en)

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