CN109112240A - Method for determining reasonable oxygen enrichment rate of blast furnace - Google Patents

Method for determining reasonable oxygen enrichment rate of blast furnace Download PDF

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Publication number
CN109112240A
CN109112240A CN201811031177.2A CN201811031177A CN109112240A CN 109112240 A CN109112240 A CN 109112240A CN 201811031177 A CN201811031177 A CN 201811031177A CN 109112240 A CN109112240 A CN 109112240A
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blast furnace
oxygen enrichment
blast
oxygen
furnace
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张立国
胡德顺
张伟
任伟
李金莲
韩子文
王亮
赵正洪
赵德胜
赵迪平
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
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Abstract

The invention relates to a method for determining reasonable oxygen enrichment rate of a blast furnace, which aims at 450m applying an oxygen enrichment process3~6000m3In the daily production process of the blast furnace with the effective furnace volume, the blast furnace with the blast air volume, the coal injection ratio, the volatile content in the injected mixed coal powder, the granularity of the injected mixed coal powder, the iron content in the raw materials entering the furnace and the thermal state reactivity of the coke entering the furnace are taken as reference data to determine the reasonable oxygen enrichment rate of the blast furnace in the blast hot air. According to the method, the mathematical correlation between the operation indexes and the oxygen enrichment rate of the blast furnace is established according to the blast furnace operation indexes in different periods, the reasonable oxygen enrichment rate of hot air blown into the blast furnace is determined, the blast furnace is stable and smooth while the blast furnace production is strengthened, and meanwhile, the effects of reducing the fuel consumption and reducing the iron-making production cost can be realized.

Description

A kind of determination method of the reasonable oxygen enrichment percentage of blast furnace
Technical field
The present invention relates to ironmaking technology field in steel and iron industry, in particular to the determination side of a kind of reasonable oxygen enrichment percentage of blast furnace Method.
Background technique
Since country is for the more stringent of environmental requirement, the factors such as metallurgy industry regulation are restricted in addition, just at present For, iron and steel enterprise cannot increase technological equipment newly, but at the same time, with the rapid development of our country's economy, for different use The demand of the steel products on way is also growing day by day, in order to meet different industries for the needs of steel products rapid growth, These iron and steel enterprises, it is necessary to utilize existing weaponry and equipment condition, sufficiently excavation self-ability, be needed with coping with ever-increasing market It asks.And for iron-smelting process, the promotion of production capacity, under conditions of can not create blast furnace, it is meant that itself production capacity is wanted Increase, that is to say, that promote smelting strength of blast furnace, accordingly to meet the needs for expanding production capacity.For at present, blast furnace smelting The promotion for refining intensity, mainly there is following channel measure, and just like selecting under the conditions of existing, quality is preferably former to fire Material is produced, or entered using the coke that cold and hot state is had excellent performance using raw tissues such as high-grade sinter, pellets The purpose for increasing yield may be implemented for improving blast fumance condition in furnace;The second is using suitable blast furnace up-down portion Adjustment system, by the optimizing regulation to bottom house vent area, upper blast furnace chute inclination angle etc., improve blast furnace process into The effect for increasing yield also may be implemented in journey;Thirdly being exactly to establish the reasonable operation index of blast furnace itself, by taking to blast furnace The stabilization of blast furnace, high yield, suitable is realized in the reasonable adjusting of the different operations indexs such as air quantity, wind pressure, press in daily production process Row, to promote the yield of blast furnace itself;The fourth is using technologies such as high wind-warm syndrome and oxygen-enriched coal spray, by improving furnace fuel Combustion state accelerates the reduction reaction speed in furnace, to reach the promotion of production capacity, increases furnace processor.But production capacity referred to herein Promotion different measure, be in view of iron and steel enterprise's equipment running status, crude fuel condition and technique exploitativeness etc. are comprehensive It, just can be using realization on the basis of conjunction factor influences.
Rich-oxygen of blast furnace technology has many decades in different Out By Iron And Steel Enterprises, it may be said that either from the work of oxygen processed Skill equipment, or implement to the concrete application of blast furnace, it may be said that technique have been relatively mature, and realizes and promotes blast furnace production It can, reduce the effect of fuel consumption.Therefore, in view of oxygen enrichment technology for the importance of blast fumance, oxygen-enriched quantity blasts heat The determination of oxygen enrichment percentage in wind, just has a very important significance smelter.And in the daily production process of blast furnace, for The determination of oxygen enrichment percentage generallys use following several ways, just like empirical method, for different effective heat size blast furnaces, according to passing The blast furnace operating experience in period provides the oxygen-enriched level under the different working of a furnaces by blast furnace operating person, to meet intensification of smelting process in BF It needs;The second is maximum Rich Oxygen Amount production, i.e., under the premise of existing oxygen production capacity and blast furnace can receive, using the oxygen-enriched number of the upper limit Amount carries out tissue production, achievees the purpose that strengthening smelting;The third is in some special working of a furnace periods, such as furnace labour latter stage or furnace Condition exception period can consider to stop oxygen or reduce oxygen-enriched measure, to realize blast furnace in the stable operation in this period.And blast fumance It is secret operation, inside is that multiphase exists, and reaction process complexity is cumbersome, mutual restricted influence again between different factors, in addition During operation of blast furnace, such as raw material and fuel quality, wind-warm syndrome, air quantity, injection coal amount, coal dust self component external condition constantly become Dynamic, under present condition, the determination of oxygen enrichment percentage reasonable for the blast furnace gone out under different operation index carrys out blast furnace process worker Say just still one of problem.At the same time, it is mutually restricted due to influencing each other between blast furnace operating parameter, also, this also says The determination of rich-oxygen of blast furnace rate is illustrated, as soon as being the process comprehensively considered, rather than single provides an oxygen-enriched numerical value in production It can solve.And the present invention program, just it is built upon different operation parametric interaction, in the basis of reality that conditions each other, it is comprehensive Close property the considerations of production process in different operation parameter, propose corresponding solution.Reality due to promoting production capacity needs, Different enterprises also more pay attention to oxygen-enriched strengthening smelting problem, and also on this basis, have developed related to this one Serial new technology, although herein it should be noted that the relevant technologies here about oxygen processed, oxygen-enriched production are more, but it is right In how on earth determine in the daily production of blast furnace be suitable for oxygen-enriched level technology, be still rarely reported at present.Its relevant skill Art is concentrated mainly on the following aspects, about smelting system and the new process of oxygen enrichment system related fields (see Chinese patent " one Kind rich-oxygen of blast furnace system and steelmaking furnace system " number of patent application: CN107641674A, " the energy saving oxygen enriching method of blast furnace ironmaking " Number of patent application: CN102978308A, " the oxygen-enriched energy saving technique of blast furnace air and device " number of patent application: CN102776304A Deng), such technology has reached process operation optimization, and achieve one by being transformed to existing enterprise's rich-oxygen of blast furnace technique Determine in degree reaching reduce fuel consumption, strengthening smelting effect, but be noted that such technology although applying at the scene in Certain effect is obtained, but is not mentioned to how oxygen enrichment percentage determines reasonable the relevant technologies among these.There are also be exactly about Oxygen-enriched coal spray production aspect innovation and creation (see Chinese patent " blast furnace ironmaking oxygen-enriched coal spray for oxygen " number of patent application: CN1467299, a kind of " blast furnace smelting method for reducing coke ratio and mentioning high-coal ratio " number of patent application: CN107641670A, " to oxygen The method that blast furnace is blown into fine coal " number of patent application: CN106661640A etc.), such innovation and creation, using the spray in ironmaking production Coal dust production technology and oxygen-enriched combined technology are blown, and in actual production, also achieves promotion yield, the effect of stable operation Fruit, but be also required to explanation here, such technology in application process, also fails to enough to provide reasonable oxygen-enriched level, with point Invention association is little.Still other is exactly the new technology in terms of operating parameter changes and blast furnace takes corresponding measure to cope with (" see Chinese patent " compensation process of high furnace iron-making air blast system " number of patent application: CN1908193, a kind of " maintenance blast furnace convolution The method of area's depth " number of patent application: CN104673950A, " a kind of for adjusting the calculation prediction technique of blast furnace operating " patent Application number: CN102586519A etc.), such technology, by the high furnace parameters of different times adjust, thus for improve injecting coal quantity, Blast furnace coefficient, longevity create conditions, and realize the optimization of blast furnace operating, but such technology also fails to height in daily production process Furnace oxygen enrichment percentage, which is made, to be specifically described, therefore unrelated to the invention.In addition, being exactly that can find to obtain some documents and materials both at home and abroad (see periodical " steel research journal " " blast furnace large-blowing coal and oxygen enrichment percentage reasonably combined " 2006,1 phase, 4;" steel " " reduces Fuel ratio and raising oxygen enrichment percentage increase furnace processor " 2010,10 phases, 11;" packet header steel journal " is " rich under the conditions of different operation Influence and its calculating of the oxygen rate to furnace processor " 1992,2 phases, 64 etc.), these documents have discussion to arrive rich under different condition Influence of the oxygen coal powder injection to process of coal combustion also analyzes and reduces fuel ratio, improves the influence that oxygen enrichment percentage strengthens blast furnace, simultaneously Under being operated to rich-oxygen of blast furnace, the corresponding institution adjustment of blast furnace is illustrated etc., there is certain guidance for actual production Meaning.But here it must be emphasized that illustrating, although the discussion of such document is numerous, really for the oxygen enrichment percentage in actual production It is fixed, again without providing clear saying, therefore just for real rich-oxygen of blast furnace technology, still have not been able to realization different operation index Under the reasonable oxygen enrichment percentage of blast furnace determination, to reach the optimized production effect of blast furnace.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace, according to it is different when The blast furnace operating index of phase, establishes the mathematical between operation index and rich-oxygen of blast furnace rate, determines that blast furnace blasts in hot wind Reasonable oxygen enrichment percentage, reinforcing blast furnace production while, reach blast furnace stable smooth operation, at the same can also realize reduce fuel disappear Consumption reduces the effect of ironmaking production cost.
To achieve the above object, the present invention is implemented with the following technical solutions:
A kind of determination method of the reasonable oxygen enrichment percentage of blast furnace, for the 450m of application oxygen enriching process3~6000m3Effective heat size is high Furnace, in daily production process, to blast air quantity, injection coal than the volatile matter content in, injecting mixed coal dust, injecting mixed coal Iron content, feeding density charcoal hot reactivity carry out blast furnace using following formula as reference data in the granularity of powder, feed stock for blast furnace The determination of oxygen enrichment percentage in production process:
FYLratio=W+y1×GRFL+y2×PCMB+y3×HFF+y4×MFLD+y5×THL+y6×FYX
Symbol in formula:
FYLratioFor rich-oxygen of blast furnace rate, %;
GRFL is that blast furnace blasts air quantity, m3/min;
PCMB is pulverized coal injection into blast furna ratio, kg/t;
HFF is the volatile matter content in blast furnace blowing mixed coal powder, %;
MFLD is that partial size is less than whole quality of pc percentage shared by 0.074mm, % in injecting mixed coal dust;
THL is iron content in feed stock for blast furnace, %;
FYX is feeding density charcoal hot reactivity, %;
W is constant, -8.1 × 10-2, %
y1For coefficient, value range is -3.8 × 10-6~-4.2 × 10-6, %min/m3
y2For coefficient, value range is 7.60 × 10-4~7.84 × 10-4, %t/kg;
y3For coefficient, value range is -5.80 × 10-2~-6.16 × 10-2;.
y4For coefficient, value range is -0.95 × 10-3~-1.60 × 10-3
y5For coefficient, value range is 1.01 × 10-1~-1.14 × 10-1
y6For coefficient, value range is -1.61 × 10-1~-1.82 × 10-1
The control range that the blast furnace blasts air quantity is 1500m3/ min~6500m3/min。
The control range of the pulverized coal injection into blast furna ratio is 80kg/t~240mkg/t.
Volatile matter content control range in the blast furnace blowing mixed coal powder is 12%~30%.
Partial size is less than whole quality of pc percentage control range shared by 0.074mm in the injecting mixed coal dust 40%~90%.
The feed stock for blast furnace is made of both sinter and pellet, or by sinter, pellet, lump ore three's structure At the control range of iron content is 40%~62% in feed stock for blast furnace.
The control range of the feeding density charcoal hot reactivity is 17%~38%.
Compared with prior art, the beneficial effects of the present invention are:
Blast furnace operating index of the present invention according to different times, establishes the number between these operation indexs and rich-oxygen of blast furnace rate Association is learned, may thereby determine that out that blast furnace blasts the reasonable oxygen enrichment percentage in hot wind, can be reached while reinforcing blast furnace produces Blast furnace stable smooth operation, while can also realize reduction fuel consumption, reduce the effect of ironmaking production cost.
Specific embodiment
Below with reference to embodiment, the present invention is further described:
The present invention will be described in detail for following embodiment.These embodiments be only to preferred embodiment of the invention into Row description, does not limit the scope of the present invention.
Embodiment 1
The effective heat size 450m of certain steel plant3Blast furnace, see Table 1 for details for the operating parameter in the daily production process of blast furnace;
Table 1: operating parameter in the daily production process of blast furnace
After optimizing and revising, see Table 2 for details for the variation of rich-oxygen of blast furnace rate;
Table 2: rear rich-oxygen of blast furnace rate comparison, % are optimized and revised
Project Numerical value
Former rich-oxygen of blast furnace rate, % 1.52
Optimize and revise rear rich-oxygen of blast furnace rate, % 2..15
After optimizing and revising, see Table 3 for details by the blast furnace daily output, rate of fuel consumption and ton iron Cost comparisons;
Table 3: the blast furnace daily output, fuel consumption and the comparison of ton iron production cost
It is carried out in this way to effective heat size 450m3The determination of oxygen enrichment percentage in the daily production process of blast furnace, can be strong While changing blast fumance, reach blast furnace stable smooth operation, blast furnace daily output 30t/d can be increased after implementation, reduces fuel consumption Quantity 12kg/t reduces 14 yuan/ton of ton iron cost, realizes the optimized production effect of blast furnace.
Embodiment 2
The effective heat size 1080m of certain steel plant3Blast furnace, see Table 4 for details for the operating parameter in the daily production process of blast furnace;
Table 4: operating parameter in the daily production process of blast furnace
After optimizing and revising, see Table 5 for details for the variation of rich-oxygen of blast furnace rate;
Table 5: rear rich-oxygen of blast furnace rate comparison, % are optimized and revised
Project Numerical value
Former rich-oxygen of blast furnace rate, % 1.86
Optimize and revise rear rich-oxygen of blast furnace rate, % 2.35
After optimizing and revising, see Table 6 for details by the blast furnace daily output, rate of fuel consumption and ton iron Cost comparisons;
Table 6: the blast furnace daily output, fuel consumption and the comparison of ton iron production cost
It is carried out in this way to effective heat size 1080m3The determination of oxygen enrichment percentage in the daily production process of blast furnace, can be strong While changing blast fumance, reach blast furnace stable smooth operation, blast furnace daily output 42t/d can be increased after implementation, reduces fuel consumption Quantity 9kg/t reduces 12 yuan/ton of ton iron cost, realizes the optimized production effect of blast furnace.
Embodiment 3
The effective heat size 2580m of certain steel plant3Blast furnace, see Table 7 for details for the operating parameter in the daily production process of blast furnace;
Table 7: operating parameter in the daily production process of blast furnace
After optimizing and revising, see Table 8 for details for the variation of rich-oxygen of blast furnace rate;
Table 8: rear rich-oxygen of blast furnace rate comparison, % are optimized and revised
Project Numerical value
Former rich-oxygen of blast furnace rate, % 1.55
Optimize and revise rear rich-oxygen of blast furnace rate, % 1.97
After optimizing and revising, see Table 9 for details by the blast furnace daily output, rate of fuel consumption and ton iron Cost comparisons;
Table 9: the blast furnace daily output, fuel consumption and the comparison of ton iron production cost
It is carried out in this way to effective heat size 2580m3The determination of oxygen enrichment percentage in the daily production process of blast furnace, can be strong While changing blast fumance, reach blast furnace stable smooth operation, blast furnace daily output 46t/d can be increased after implementation, reduces fuel consumption Quantity 15kg/t reduces 20 yuan/ton of ton iron cost, realizes the optimized production effect of blast furnace.
Embodiment 4
The effective heat size 3200m of certain steel plant3Blast furnace, see Table 10 for details for the operating parameter in the daily production process of blast furnace;
Table 10: operating parameter in the daily production process of blast furnace
After optimizing and revising, see Table 1 for details 1 for the variation of rich-oxygen of blast furnace rate;
Table 11: rear rich-oxygen of blast furnace rate comparison, % are optimized and revised
Project Numerical value
Former rich-oxygen of blast furnace rate, % 3.16
Optimize and revise rear rich-oxygen of blast furnace rate, % 3.50
After optimizing and revising, see Table 1 for details 2 by the blast furnace daily output, rate of fuel consumption and ton iron Cost comparisons;
Table 12: the blast furnace daily output, fuel consumption and the comparison of ton iron production cost
It is carried out in this way to effective heat size 3200m3The determination of oxygen enrichment percentage in the daily production process of blast furnace, can be strong While changing blast fumance, reach blast furnace stable smooth operation, blast furnace daily output 53t/d can be increased after implementation, reduces fuel consumption Quantity 7kg/t reduces 11 yuan/ton of ton iron cost, realizes the optimized production effect of blast furnace.
Embodiment 5
The effective heat size 4038m of certain steel plant3Blast furnace, see Table 1 for details 3 for operating parameter in the daily production process of blast furnace;
Table 13: operating parameter in the daily production process of blast furnace
After optimizing and revising, see Table 1 for details 4 for the variation of rich-oxygen of blast furnace rate;
Table 14: rear rich-oxygen of blast furnace rate comparison, % are optimized and revised
Project Numerical value
Former rich-oxygen of blast furnace rate, % 3.80
Optimize and revise rear rich-oxygen of blast furnace rate, % 4.24
After optimizing and revising, see Table 1 for details 5 by the blast furnace daily output, rate of fuel consumption and ton iron Cost comparisons;
Table 15: the blast furnace daily output, fuel consumption and the comparison of ton iron production cost
It is carried out in this way to effective heat size 4038m3The determination of oxygen enrichment percentage in the daily production process of blast furnace, can be strong While changing blast fumance, reach blast furnace stable smooth operation, blast furnace daily output 44t/d can be increased after implementation, reduces fuel consumption Quantity 8kg/t reduces 14 yuan/ton of ton iron cost, realizes the optimized production effect of blast furnace.

Claims (7)

1. a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace, which is characterized in that for the 450m of application oxygen enriching process3~6000m3 Effective heat size blast furnace, in daily production process, with blast air quantity, injection coal than in, injecting mixed coal dust volatile matter content, Iron content, feeding density charcoal hot reactivity are as reference data in the granularity of injecting mixed coal dust, feed stock for blast furnace, using following public affairs Formula carries out the determination of oxygen enrichment percentage in blast furnace production process:
FYLratio=W+y1×GRFL+y2×PCMB+y3×HFF+y4×MFLD+y5×THL+y6×FYX
Symbol in formula:
FYLratioFor rich-oxygen of blast furnace rate, %;
GRFL is that blast furnace blasts air quantity, m3/min;
PCMB is pulverized coal injection into blast furna ratio, kg/t;
HFF is the volatile matter content in blast furnace blowing mixed coal powder, %;
MFLD is that partial size is less than whole quality of pc percentage shared by 0.074mm, % in injecting mixed coal dust;
THL is iron content in feed stock for blast furnace, %;
FYX is feeding density charcoal hot reactivity, %;
W is constant, -8.1 × 10-2, %;
y1For coefficient, value range is -3.8 × 10-6~-4.2 × 10-6, %min/m3
y2For coefficient, value range is 7.60 × 10-4~7.84 × 10-4, %t/kg;
y3For coefficient, value range is -5.80 × 10-2~-6.16 × 10-2;.
y4For coefficient, value range is -0.95 × 10-3~-1.60 × 10-3
y5For coefficient, value range is 1.01 × 10-1~-1.14 × 10-1
y6For coefficient, value range is -1.61 × 10-1~-1.82 × 10-1
2. a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace according to claim 1, which is characterized in that the blast furnace drum The control range for entering air quantity is 1500m3/ min~6500m3/min。
3. a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace according to claim 1, which is characterized in that the blast furnace spray The control range for blowing coal ratio is 80kg/t~240mkg/t.
4. a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace according to claim 1, which is characterized in that the blast furnace spray Blowing the volatile matter content control range in mixed coal powder is 12%~30%.
5. a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace according to claim 1, which is characterized in that the blowing is mixed Closing partial size in coal dust to be less than whole quality of pc percentage control range shared by 0.074mm is 40%~90%.
6. a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace according to claim 1, which is characterized in that described enters furnace original Material is made of both sinter and pellet, or is made of sinter, pellet, lump ore three, iron content in feed stock for blast furnace Control range be 40%~62%.
7. a kind of determination method of the reasonable oxygen enrichment percentage of blast furnace according to claim 1, which is characterized in that the feeding density The control range of charcoal hot reactivity is 17%~38%.
CN201811031177.2A 2018-09-05 2018-09-05 Method for determining reasonable oxygen enrichment rate of blast furnace Pending CN109112240A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112176135A (en) * 2020-09-15 2021-01-05 万洲电气股份有限公司 Energy-saving optimization method and system based on blast furnace energy efficiency analysis
CN113569381A (en) * 2021-06-24 2021-10-29 鞍钢股份有限公司 Calculation method for indirect reduction rate of large-scale blast furnace burden and determination of coal injection quantity
CN113570108A (en) * 2021-06-24 2021-10-29 鞍钢股份有限公司 Calculation method for direct reduction rate of large-scale blast furnace burden and determination of charging coke ratio of large-scale blast furnace burden
CN115341060A (en) * 2022-09-15 2022-11-15 中冶赛迪工程技术股份有限公司 System, method, equipment and medium for determining oxygen enrichment rate of blast furnace

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112176135A (en) * 2020-09-15 2021-01-05 万洲电气股份有限公司 Energy-saving optimization method and system based on blast furnace energy efficiency analysis
CN113569381A (en) * 2021-06-24 2021-10-29 鞍钢股份有限公司 Calculation method for indirect reduction rate of large-scale blast furnace burden and determination of coal injection quantity
CN113570108A (en) * 2021-06-24 2021-10-29 鞍钢股份有限公司 Calculation method for direct reduction rate of large-scale blast furnace burden and determination of charging coke ratio of large-scale blast furnace burden
CN113569381B (en) * 2021-06-24 2023-12-15 鞍钢股份有限公司 Indirect reduction rate of large blast furnace burden and calculation method for determining coal injection quantity
CN113570108B (en) * 2021-06-24 2024-01-09 鞍钢股份有限公司 Large blast furnace burden direct reduction rate and calculation method for determining charging coke ratio thereof
CN115341060A (en) * 2022-09-15 2022-11-15 中冶赛迪工程技术股份有限公司 System, method, equipment and medium for determining oxygen enrichment rate of blast furnace
CN115341060B (en) * 2022-09-15 2023-12-26 中冶赛迪工程技术股份有限公司 System, method, equipment and medium for determining oxygen enrichment rate of blast furnace

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Application publication date: 20190101