CN109110653A - A kind of remote-controlled device changed for assembly line welding wire dress - Google Patents

A kind of remote-controlled device changed for assembly line welding wire dress Download PDF

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Publication number
CN109110653A
CN109110653A CN201811284778.4A CN201811284778A CN109110653A CN 109110653 A CN109110653 A CN 109110653A CN 201811284778 A CN201811284778 A CN 201811284778A CN 109110653 A CN109110653 A CN 109110653A
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CN
China
Prior art keywords
welded
tooling
wire reel
lower frame
pedestal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811284778.4A
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Chinese (zh)
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CN109110653B (en
Inventor
高国保
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Merchants Heavy Industry Jiangsu Co Ltd
China Merchants Jinling Shipyard Jiangsu Co Ltd
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China Merchants Heavy Industry Jiangsu Co Ltd
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Priority to CN201811284778.4A priority Critical patent/CN109110653B/en
Publication of CN109110653A publication Critical patent/CN109110653A/en
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Publication of CN109110653B publication Critical patent/CN109110653B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C19/00Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C11/00Trolleys or crabs, e.g. operating above runways
    • B66C11/02Trolleys or crabs, e.g. operating above runways with operating gear or operator's cabin suspended, or laterally offset, from runway or track
    • B66C11/04Underhung trolleys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a kind of remote-controlled devices changed for assembly line welding wire dress, portal structures, a kind of tooling that wire reel was fallen and erected that Xi Tong ﹑ is welded by column and top support beam are controlled including pedestal, Yao, column and wire reel stacking adapter are welded on pedestal, and guardrail is also welded on pedestal;Hanging beam track welding is welded with iron plate and is shut at the lower surface of top support beam, hanging beam track both ends;Loop wheel machine can be moved freely along hanging beam track, the injury that the present invention avoids manual handling and will receive, and improved welding wire and changed the outfit efficiency.

Description

A kind of remote-controlled device changed for assembly line welding wire dress
Technical field
The present invention relates to a kind of safety to carry dress rotary device, more particularly to a kind of remote-controlled assembly line welding wire dress that is used for changes Device.
Background technique
The whole disk weight about 200-350kg of the assembly line welding wire used now, is difficult to carry, and easily right with manpower Carrying personnel damages, and the accident that personnel injure trick by a crashing object easily occurs, when shipyard assembly line carries out jigsaw operation, welding wire replacement Compare comparatively dense, it is easier to this risk occur, be badly in need of carrying welding wire progress technology upgrading, eliminate safe hidden trouble.
Summary of the invention
For existing shortcoming in the art, the present invention provides a kind of remote-controlled dress changed for assembly line welding wire dress It sets, the injury that avoids manual handling and will receive, improves welding wire and change the outfit efficiency.
The technical scheme adopted by the invention is that: a kind of remote-controlled device changed for assembly line welding wire dress, including it is distant Xi Tong ﹑ hanging beam track, column, diagonal brace I-beam, loop wheel machine, hook, the tooling that wire reel was fallen and erected, wire reel is controlled to stack Device, pedestal, top support beam and down tube, wherein pedestal is fixed in mattess by setscrew, column and weldering Wire tray stacking adapter is welded on pedestal, and top support beam is welded on column top, and diagonal brace I-beam is welded on column and top In supporting beam, hanging beam track welding is in the lower surface of top support beam, and hanging beam track both ends are welded with iron plate and shut, to prevent Loop wheel machine is fallen when running to hanging beam track both ends;Loop wheel machine can be moved freely along hanging beam track, and loop wheel machine is at the center of Y direction It is consistent at the center of Y direction with standing tooling with falling, it can thus not have to deliberately observe in wire reel when employee's construction The heart whether with fell in erect the center of tooling it is consistent;The tooling that wire reel was fallen and erected, including upper frame and lower frame, The upper frame and the lower frame are the tower structures made of four channel steel welding, and the lower frame is installed with hinge On pedestal, lower frame can do 90 ° of rotations centered on hinge, be connected between the upper frame and the lower frame with hinge It connects, upper frame can be freely rotated centered on the hinge;Among the cross bar that the upper frame and the lower frame are in contact Place is equipped with a cylindrical hole, is welded with lifting lug in upper frame upper end cross bar middle position, the lifting lug, which is used to link up with loop wheel machine, to be connected It connects;A latch is welded in the lower end of two vertical poles of lower frame, latch and bayonet, institute are welded on the cross bar of upper frame upper end The left side that latch is located at the lifting lug is stated, the bayonet is located at the right side of lifting lug;Bolt, the bolt energy are additionally provided on pedestal It enough moves left and right, when tooling erects, bolt, which is moved to the left, blocks tooling sheer pole just, prevents tooling from toppling over;The tooling is also Including the guardrail being set on the base, when wire reel erects, central axis one end of wire reel is inserted into the cylindrical hole, the other end It is pressed on guardrail.
Preferably, diagonal brace I-beam is welded on column and top support beam with 45 °, an isosceles right angle trigonometry is formed Shape increases structural strength.
Preferably, the cylindrical hole is 2-3mm bigger than shaft size in wire reel.
Preferably, the lifting lug is cut with the steel plate of 15mm thickness.
Preferably, the guardrail is parallel in the lower frame of erected state, and guardrail and lower frame are having the same Highly.
The beneficial effects of the present invention are: the present apparatus is safe and reliable, the injury that avoids manual handling and will receive is improved Welding wire changes the outfit efficiency.
Detailed description of the invention
Fig. 1 is the schematic diagram of the embodiment of the present invention;
Fig. 2 is the schematic diagram of tooling of standing up that fell.
In figure: 1, upper frame;2, lower frame;3, lifting lug;4, latch;5, bolt;6, bayonet;7, guardrail;8, hinge;9, bottom Seat;10, hanging beam track;11, column;12, diagonal brace I-beam;13, loop wheel machine;14, it links up with;15, welding wire stacking adapter;16, top Supporting beam;17, down tube;.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, unless otherwise specified and limited, it should be noted that term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be mechanical connection or electrical connection, the connection being also possible to inside two elements can It, can also be indirectly connected through an intermediary to be to be connected directly.It for the ordinary skill in the art, can basis Concrete condition understands the concrete meaning of above-mentioned term.
As shown in Figure 1, a kind of remote-controlled device changed for assembly line welding wire dress, including Yao control Xi Tong ﹑ hanging beam track 10, column 11, diagonal brace I-beam 12, loop wheel machine 13, hook 14, the tooling that wire reel was fallen and erected, wire reel stacking adapter 15, pedestal 9, top support beam 16 and down tube 17, wherein pedestal 9 is fixed in mattess by setscrew, column 11 and wire reel stacking adapter 15 be welded on pedestal 9, top support beam 16 is welded on 11 top of column, and diagonal brace I-beam 12 welds It connecing on column 11 and top support beam 16, hanging beam track 10 is welded on the lower surface of top support beam 16, and 10 liang of hanging beam track End is shut with iron plate welding, to prevent loop wheel machine 13 from falling when running to hanging beam 10 both ends of track;Loop wheel machine 13 can be along hanging beam rail Road 10 moves freely, loop wheel machine 13 Y direction center with fell with erect tooling it is consistent at the center of Y direction, thus Can not have to employee construction when deliberately observe wire reel center whether with fell in erect the center of tooling it is consistent;As shown in Fig. 2, The tooling that wire reel was fallen and erected, including upper frame 1 and lower frame 2, the upper frame 1 and the lower frame 2 be by Four channel steels weld manufactured tower structure, and the lower frame 2 is mounted on pedestal 9 with hinge 8, and lower frame 2 can be with hinge 90 ° of rotations are done centered on chain 8, are connected between the upper frame 1 and the lower frame 2 with hinge 8, upper frame 1 can be with described It is freely rotated centered on hinge 8;The cross bar middle that the upper frame 1 is in contact with the lower frame 2 is equipped with a cylindrical hole, It is welded with lifting lug 3 in upper 1 upper end cross bar middle position of frame, the lifting lug 3 is used to link up with loop wheel machine and connect;In lower frame 2 A latch 4 is welded in the lower end of two vertical poles, and latch 4 and bayonet 6, the latch 4 are welded on upper 1 upper end cross bar of frame In the left side of the lifting lug 3, the bayonet 6 is located at the right side of lifting lug 3, and the effect of three latches 4 and the bayonet 6 is solid Determine wire reel;Bolt 5 is additionally provided on pedestal 9, the bolt 5 can move left and right, and bolt 5 is moved to the left when tooling erects Just tooling sheer pole is blocked, prevents tooling from toppling over;The tooling further includes the guardrail 7 being arranged on pedestal 9, and wire reel erects When, central axis one end of wire reel is inserted into the cylindrical hole, to play the role of fixed wire reel, the other end is pressed in guardrail On 7.
Preferably, diagonal brace I-beam 12 is welded on column 11 and top support beam 16 with 45 °, it is straight to form an isosceles Angle triangle increases structural strength.
Preferably, the cylindrical hole is 2-3mm bigger than shaft size in wire reel.
Preferably, the lifting lug 3 is cut with the steel plate of 15mm thickness.
Preferably, the guardrail 7 is parallel in the lower frame 2 of erected state, and guardrail 7 has phase with lower frame 2 Same height, when changing the outfit welding wire, guardrail not only acts as protection wire reel and topples over effect, can also play the work for undertaking wire reel With.
The beneficial effects of the present invention are: the present apparatus is safe and reliable, the injury that avoids manual handling and will receive is improved Welding wire changes the outfit efficiency.
Implementation process of the invention are as follows: when welding wire to be changed the outfit, first welding wire with forklift to specified stowed location, so Afterwards on the wire reel traveling crane to wire reel stacking adapter sky, then the upper frame for the tooling that wire reel was fallen and erected It falling, lower frame is stood, wire reel hung on the lower frame for the tooling that wire reel was fallen and erected of standing with loop wheel machine, then Upper ledge erection is reinstated bolt to fix, what the upper frame was in contact with the lower frame be inserted into central axis one end of wire reel In the cylindrical hole of cross bar middle, the other end is pressed on guardrail, and the lifting lug for falling and erecting tooling is then hung tight with loop wheel machine, with Loop wheel machine is displaced outwardly, and the tooling that wire reel was fallen and erected is driven slowly to fall to level.
After being placed into level Deng the tooling that wire reel was fallen and erected, wire reel upper cover is opened with spanner, then will be hung Machine claw hook device is moved to above welding wire, catches welding wire, is sling welding wire and is moved to above the tooling that wire reel was fallen and erected, Slowly decline and welding wire was fallen on wire reel, then wire reel upper cover, screw up with a wrench, then slings lifting lug, loop wheel machine with loop wheel machine Move right, tooling erected again, finally sling with loop wheel machine more finish changing welding wire wire reel be moved to welding wire stack dress It sets, pushes the wire reel for more having finished changing welding wire along wire reel stacking adapter rolls forward, which mainly prevents driving from existing It changes handling apparatus with welding wire dress when handling welding wire to collide, while convenient for replacing in handling to welding machine.
In the description of this specification, the description meaning of reference term " one embodiment ", " example " or " some examples " etc. Refer to that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one reality of the invention It applies in example or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical embodiment or show Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples It can be combined in any suitable manner.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this The range of invention is defined by the claims and their equivalents.

Claims (5)

  1. Remote-controlled fill the device changed for assembly line welding wire 1. a kind of, which is characterized in that including Yao control Xi Tong ﹑ hanging beam track, Column, diagonal brace I-beam, loop wheel machine, hook, the tooling that wire reel was fallen and erected, wire reel stacking adapter, pedestal, top branch Support beam and down tube, wherein pedestal is fixed in mattess by setscrew, column and the welding of wire reel stacking adapter On pedestal, top support beam is welded on column top, and diagonal brace I-beam is welded on column and top support beam, hanging beam rail Road is welded on the lower surface of top support beam, and hanging beam track both ends are welded with iron plate and shut, to prevent loop wheel machine from running to hanging beam It is fallen when track both ends;Loop wheel machine can be moved freely along hanging beam track, loop wheel machine Y direction center and fell with erect tooling It is consistent at the center of Y direction, can thus not have to deliberately to observe when employee's construction wire reel center whether with fell in vertical The center for playing tooling is consistent;The tooling that wire reel was fallen and erected, including upper frame and lower frame, the upper frame with it is described Lower frame is the tower structure made of four channel steel welding, and the lower frame is mounted on the base with hinge, lower frame 90 ° of rotations can be done centered on hinge, are hinged between the upper frame and the lower frame, and upper frame can be with institute It states and is freely rotated centered on hinge;The cross bar middle that the upper frame is in contact with the lower frame is equipped with a cylindrical hole, It is welded with lifting lug in upper frame upper end cross bar middle position, the lifting lug is used to link up with loop wheel machine and connect;At two of lower frame A latch is welded in the lower end of vertical pole, and latch and bayonet are welded on the cross bar of upper frame upper end, and the latch is located at described hang The left side of ear, the bayonet are located at the right side of lifting lug;Bolt is additionally provided on pedestal, the bolt can move left and right, and work as work Bolt, which is moved to the left, when dress erects blocks tooling sheer pole just, prevents tooling from toppling over;The tooling further includes being arranged in pedestal On guardrail, when wire reel erects, central axis one end of wire reel is inserted into the cylindrical hole, and the other end is pressed on guardrail.
  2. 2. filling the device changed for assembly line welding wire according to claim 1, it is characterised in that: diagonal brace I-beam is welded with 45 ° It connects on column and top support beam, forms an isosceles right triangle, increase structural strength.
  3. 3. filling the device changed for assembly line welding wire according to claim 1, it is characterised in that: the cylindrical hole compares wire reel The middle big 2-3mm of shaft size.
  4. 4. filling the device changed for assembly line welding wire according to claim 1, it is characterised in that: lifting lug 15mm thickness Steel plate is cut.
  5. 5. filling the device that changes for assembly line welding wire according to claim 1, it is characterised in that: the guardrail in erecting The lower frame of state is parallel, and guardrail and lower frame height having the same.
CN201811284778.4A 2018-10-31 2018-10-31 Remote-controllable device for assembly line welding wire replacement Active CN109110653B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811284778.4A CN109110653B (en) 2018-10-31 2018-10-31 Remote-controllable device for assembly line welding wire replacement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811284778.4A CN109110653B (en) 2018-10-31 2018-10-31 Remote-controllable device for assembly line welding wire replacement

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CN109110653A true CN109110653A (en) 2019-01-01
CN109110653B CN109110653B (en) 2022-08-26

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103496626A (en) * 2013-08-29 2014-01-08 广西奥特帕斯机械有限公司 Lifting hook
CN104401793A (en) * 2014-11-26 2015-03-11 国家电网公司 Tilting integral pay-off rack and assembling method
CN105064541A (en) * 2015-08-12 2015-11-18 文登蓝岛建筑工程有限公司 Wall assembling production line
CN205719572U (en) * 2016-05-06 2016-11-23 上海汽车集团股份有限公司 Fuel system integrity detection vehicle static rollover test stand
CN206465011U (en) * 2017-01-05 2017-09-05 台州市日兴汽车设备有限公司 The quick positioning measurement support of automobile chassis
CN107738985A (en) * 2017-09-29 2018-02-27 济南法瑞钠焊接器材股份有限公司 Steel band lift is used in a kind of flux-cored wire production

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103496626A (en) * 2013-08-29 2014-01-08 广西奥特帕斯机械有限公司 Lifting hook
CN104401793A (en) * 2014-11-26 2015-03-11 国家电网公司 Tilting integral pay-off rack and assembling method
CN105064541A (en) * 2015-08-12 2015-11-18 文登蓝岛建筑工程有限公司 Wall assembling production line
CN205719572U (en) * 2016-05-06 2016-11-23 上海汽车集团股份有限公司 Fuel system integrity detection vehicle static rollover test stand
CN206465011U (en) * 2017-01-05 2017-09-05 台州市日兴汽车设备有限公司 The quick positioning measurement support of automobile chassis
CN107738985A (en) * 2017-09-29 2018-02-27 济南法瑞钠焊接器材股份有限公司 Steel band lift is used in a kind of flux-cored wire production

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Effective date of registration: 20221226

Address after: 226100 No. 1, Xin'anjiang Road, Binjiang street, Haimen District, Nantong City, Jiangsu Province

Patentee after: CHINA MERCHANTS HEAVY INDUSTRY (JIANGSU) Co.,Ltd.

Patentee after: China Merchants Jinling shipping (Jiangsu) Co.,Ltd.

Address before: 226100 Xin'anjiang Road, Binjiang Street, Haimen City, Nantong City, Jiangsu Province

Patentee before: CHINA MERCHANTS HEAVY INDUSTRY (JIANGSU) Co.,Ltd.